Windsor VOYDU 10086130 User manual

Read these instructions before using the machine.
86292490-BK
07/17/15
Operating instructions (ENG)
MODELS: VOYDU
10086130
VOYXDU
10086150
VOYDUX
10086170
VOYXDUX
10086190
Carpet Extractor

286292490 Voyager Duo
Machine Data Label
Overview
The Voyager Duo is a battery powered carpet extractor intended for commercial use. The Voyager Duo applies a
cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes and then
vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654

3
Table of Contents
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .6
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . .7
Operations
Technical Specifications - Basic . . . . . . . . . . . . . . . .9
Technical Specifications - Deluxe . . . . . . . . . . . . . . 10
How This Machine Works . . . . . . . . . . . . . . . . . . . . 12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .19
Pre-run Machine Inspection . . . . . . . . . . . . . . . . . .19
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Emergency Stop Procedures . . . . . . . . . . . . . . . . .19
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . 20
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . .20
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . .21
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . .21
Emptying And Cleaning Solution Tank . . . . . . . . . . 22
Emptying And Cleaning Recovery Tank . . . . . . . . . 22
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Scrub Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Scrub Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scrub Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Solution Strainer & Pump - Basic . . . . . . . . . . . . . .34
Solution Strainer & Pump - Deluxe . . . . . . . . . . . . . 36
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Drive Motor Carbon Brush Replacement . . . . . . . . 41
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Parts
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Brush Deck Actuator . . . . . . . . . . . . . . . . . . . . . . . 50
Brush Deck Motor . . . . . . . . . . . . . . . . . . . . . . . . . 52
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 54
Brush Deck Shroud. . . . . . . . . . . . . . . . . . . . . . . . 56
Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control Panel - Lower - Basic . . . . . . . . . . . . . . . . 62
Control Panel - Lower - Deluxe . . . . . . . . . . . . . . . 64
Control Panel - Upper - Basic . . . . . . . . . . . . . . . . 66
Control Panel - Upper - Deluxe. . . . . . . . . . . . . . . 68
Control Panel Mounting . . . . . . . . . . . . . . . . . . . . 70
Cover - Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Frame - Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Frame - Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Recovery Tank Handle - Basic . . . . . . . . . . . . . . . 82
Recovery Tank Handle - Deluxe . . . . . . . . . . . . . . 84
Solution - Chemical Tanks - Deluxe . . . . . . . . . . . 86
Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Solution - Chemical Pump - Deluxe . . . . . . . . . . . 90
Solution - Chemical Valves - Deluxe. . . . . . . . . . . 92
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Spray Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Spray Jet Valves - Basic . . . . . . . . . . . . . . . . . . . . 98
Spray Jet Valves - Deluxe. . . . . . . . . . . . . . . . . . 100
Wheel And Drive Assembly . . . . . . . . . . . . . . . . 102
Vacuum Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Vacuum - Basic. . . . . . . . . . . . . . . . . . . . . . . . . . 108
Vacuum - Deluxe . . . . . . . . . . . . . . . . . . . . . . . . 110
Wiring - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Wiring - Control Panel - Basic. . . . . . . . . . . . . . . 114
Wiring - Control Panel - Deluxe . . . . . . . . . . . . . 116
Wiring - Main Harness - Basic . . . . . . . . . . . . . . 118
Wiring - Main Harness - Deluxe . . . . . . . . . . . . . 119
Wiring Diagram - Basic . . . . . . . . . . . . . . . . . . . . 120
Wiring Diagram - Deluxe . . . . . . . . . . . . . . . . . . . 121
Hose Diagram - Basic . . . . . . . . . . . . . . . . . . . . . 122
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 124
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Options
Battery Cart - Option . . . . . . . . . . . . . . . . . . . . . . 126
Battery Cart - Latch And Latch Linkage - Option 128
Battery Cart - Tray - Option. . . . . . . . . . . . . . . . . 130
Battery Exchange - Option . . . . . . . . . . . . . . . . . 132
Emergency Stop - Option . . . . . . . . . . . . . . . . . . 134
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . .136
86292490 Voyager Duo

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How To Use This Manual
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
•PartsList
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine are
located below the battery compartment of the machine.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive main-
tenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Batteries
• Scrub Brushes
• Service Schedule
• Machine Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•PRV NO. – reference number.
•QTY – column lists the quantity of the part used
in that area of the machine.
•DESCRIPTION – column is a brief description
of the part.
•SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustra-
tion is shown, it displays the older design.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
86292490 Voyager Duo

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Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to
an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices
for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 2 degrees.
READ AND SAVE THESE INSTRUCTIONS
86292490 Voyager Duo

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Safety
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
-WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip-
ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank
in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around
batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always
wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid
contained in the batteries.
Never allow metal to lie across battery tops.
86292490 Voyager Duo

7
Safety
Safety Label Locations
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86243830
(PRV NO. 500663)
86252520
(PRV NO. 80885)
86244300
(PRV NO. 500955)
SOLUTION WARNING
PINCH CAUTION
CAUTION
FRONT PANEL
86013310
CAUTION
BATTERY
86292490 Voyager Duo

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Notes
86292490 Voyager Duo

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Operations
Technical Specifications - Basic
ITEM DIMENSION/CAPACITY
Nominal Power 1855 W
Rated Voltage 36 Volts DC
Rated Amperage 51.5 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions 23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
Propelling Motor .75 HP (560 W)
Mass (GVW) 1042 lbs (473 kg)
Weight Empty Without Batteries 418 lbs (190 kg)
Solution Control Metered flow with automatic shut-off in neutral and reverse
Spray Pump Pressure 100 psi (688 Kpa)
Solution Capacity 31.4 gal (120 Liter)
Spray Jets - Interim 2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
Spray Jets - Extraction 4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
Recovery Capacity 21 gal (79 Liter)
Vacuum Motors 2 x .75 Hp (560 W)
Scrub Brush Diameter 3.38” Inch (85.5 mm)
Scrub Brush Motor 1 x .5 Hp (375 W)
Scrub Brush Pressure Floating
Scrub Brush Speed 1084 rpm
Tires 9 in. (228mm) Solid Gray non-marking
Foundation Pressure 596 psi (4.2 Mpa)
Maximum (Transport) Speed Propel = 2.4 mph (3.8 Km/hr)
Scrubbing Speed Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Frame Construction Powder coated steel
Minimum Aisle U-Turn Width 62.5 in. (1.6 Meter)
Maximum Rated Climb And Descent Angle 6 degrees
86292490 Voyager Duo

10
Operations
Technical Specifications - Deluxe
ITEM DIMENSION/CAPACITY
Nominal Power 2002 W
Rated Voltage 36 Volts DC
Rated Amperage 56 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions 23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
Propelling Motor .75 HP (560 W)
Mass (GVW) 1106 lbs (502 kg)
Weight Empty Without Batteries 429 lbs (195 kg)
Solution Control Metered flow with automatic shut-off in neutral and 0:1reverse
Spray Pump Pressure 100 psi (688 Kpa)
Solution Capacity 31.4 gal (120 Liter)
Spray Jets - Interim 2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
Spray Jets - Extraction 4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
Recovery Capacity 21 gal (79 Liter)
Vacuum Motors 2 x .75 Hp (560 W)
Scrub Brush Diameter 3.38” Inch (85.5 mm)
Scrub Brush Motor 1 x .5 Hp (375 W)
Scrub Brush Pressure Floating
Scrub Brush Speed 1084 rpm
Tires 9 in. (228mm) Solid Gray non-marking
Foundation Pressure 596 psi (4.2 Mpa)
Maximum (Transport) Speed Propel = 2.4 MPH (3.8 Km/hr)
Scrubbing Speed Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Theoretical Coverage (with 2” Overlap) Interim = 9900 ft²/hr (920 M²/hr)
Extract = 4950 ft²/hr (460 M²/hr)
Frame Construction Powder coated steel
Minimum Aisle U-Turn Width 62.5 in. (1.6 Meter)
Maximum Rated Climb And Descent Angle 6 degrees
Chemical Tank "A" Capacity 2.06 Gal (7.78L)
Chemical Tank "B" Capacity 0.55 Gal (2.09L)
Chemical "A" Mix Ratio 16:1 Nominal
Chemical "B" Mix Ratio 64:1 Nominal
86292490 Voyager Duo