Windsor Saber Cutter SC326 User manual

Read these instructions before using the machine.
86039090-BP
04/03/14
Operating instructions (ENG)
MODELS:
SC326
10052220
SCC326
10052260
BSCSC326
10052890
Walk Behind Scrubber
IPX4

286039090 CUTTER 36V
Machine Data Label
Overview
The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The
appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the
soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register you product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654

3
Table of Contents
Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
Important Safety Instructions . . . . . . . . . . . . . . . . . .5
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . .6
Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . .7
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .8
How The Machine Works . . . . . . . . . . . . . . . . . . . .10
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .16
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . .16
Starting Machine. . . . . . . . . . . . . . . . . . . . . . . . . . .16
Emergency Stop Procedures . . . . . . . . . . . . . . . . .16
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . .16
Normal Scrubbing. . . . . . . . . . . . . . . . . . . . . . . . . .17
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .19
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
To Charge The Batteries. . . . . . . . . . . . . . . . . . . . .22
Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . .23
Squeegee Blades. . . . . . . . . . . . . . . . . . . . . . . . . . .24
Adjusting Squeegee . . . . . . . . . . . . . . . . . . . . . . . .24
To Remove Squeegee Assembly . . . . . . . . . . . . . .24
To Adjust Squeegee Pitch . . . . . . . . . . . . . . . . . . .25
To Adjust Amount of Rear Squeegee Deflection . .25
To Replace Aqua-Mizer Squeegee Blades. . . . . . .25
Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Recovery Tank Float Shut-Off . . . . . . . . . . . . . . . .26
Solution Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Changing Brush Motors . . . . . . . . . . . . . . . . . . . . .27
Traction Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Brush Shroud & Brush Skirts . . . . . . . . . . . . . . . . .28
Vacuum Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Machine Troubleshooting . . . . . . . . . . . . . . . . . . . .31
Parts
Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cover (Front) & Tank Mount . . . . . . . . . . . . . . . . . 38
Cover (Top) & Tank Mount . . . . . . . . . . . . . . . . . . 40
Decal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Electrical Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Lift Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Lift Handle Linkage . . . . . . . . . . . . . . . . . . . . . . . . 48
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Scrub Brush/Pad Driver 32 IN. . . . . . . . . . . . . . . . 52
Scrub Deck Aqua-Mizer . . . . . . . . . . . . . . . . . . . . 54
Scrub Deck Motors . . . . . . . . . . . . . . . . . . . . . . . . 56
Scrub Deck Skirt . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Scrub Deck Lift Linkage . . . . . . . . . . . . . . . . . . . . 60
Scrub Deck Lift Linkage . . . . . . . . . . . . . . . . . . . . 62
Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Squeegee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Squeegee Lift Linkage (Lower). . . . . . . . . . . . . . . 70
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Wheels & Frame . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Wiring-Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Wiring Group - Control Panel . . . . . . . . . . . . . . . . 78
Wiring Group - Main Harness . . . . . . . . . . . . . . . . 80
Wiring Group - Schematic-SC326. . . . . . . . . . . . . 82
Wiring Group - Schematic-SCC326 . . . . . . . . . . . 83
Options
Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Accessory Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 90
Battery Charger-SCC326 . . . . . . . . . . . . . . . . . . . 92
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 94
86039090 CUTTER 36V

4
How To Use This Manual
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
•PartsList
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine is
located on the back of the machine.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive main-
tenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Batteries
• Scrub Brushes
• Adjusting Squeegee
•ScrubDeckSkirts
• Squeegee Blade
• Service Schedule
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•QTY – column lists the quantity of the part used
in that area of the machine.
•DESCRIPTION – column is a brief description
of the part.
•SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustra-
tion is shown, it displays the older design.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
86039090 CUTTER 36V

5
Safety
Important Safety Instructions
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped intowater, return it
to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and
offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed on the
machine.
READ AND SAVE THESE INSTRUCTIONS
86039090 CUTTER 36V

6
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
Hazard Intensity Level
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION
and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or
death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product
or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in
proper operating condition. Following is information that signals some potentially dangerous
conditions to the operator or the equipment. Read this information carefully. Know when these
conditions can exist. Locate all safety devices on the machine. Please take the necessary
steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when
working on the machine. Use Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame
away. Keep top cover in raised position when charging. Keep sparks and flames away
from the batteries. Do not smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work
inside machine. Always wear eye protection and protective clothing when working on or
near batteries. Avoid skin contact with the acid contained in the batteries.
Never allow metal to lie across battery tops.
86039090 CUTTER 36V

7
Safety
Safety Label Location
86039090 CUTTER 36V
NOTE: These drawings indicate the location of safety labels on the machine.If at any time the labels become
illegible, promptly replace them.
2% GRADE WARNING
SEE MANUAL CIRCUIT BREAKER DECAL
86243610
SAFETY DECAL
86252530
BATTERY CAUTION
86252520

8
Operations
Technical Specifications
ITEM DIMENSION/CAPACITY
Nominal power 2160 W
Rated Voltage 36 Volt DC
Rated Amperage 60 amps
Batteries 6 x 6 volt 250-305-335 AH @ 20 Hr rate
Scrub Brush Motors 2 x .75 hp (.56 kW )
Vacuum Motor 3 Stage .75 hp (.56 kW )
Propelling Motor .75 hp (.56 kW )
Mass (GVW) 1265 lb (574 kg) w/335 AH batteries
Weight empty without batteries 433 lb (196 kg)
Solution Control Gravity feed, fully variable with automatic shut-off in
neutral
Solution tank capacity 32 gal (118 L)
Recovery tank capacity 35 gal (123 L)
Scrub brush diameter 32 in. (81 cm) scrub head 16 in (41 cm)
Scrub brush pressure Mechanical, 80 lbs floating
130 lbs restricted (356n-578n)
Scrub brush speed 200 rpm
Tires 2 x 12 in (30.5 cm) Non-Mark Foam Fill
Casters 2 x 4 in (10.2 cm) polyurethane, Non-Mark
Foundation Pressure 64 lbs/in² (441 kPa)
Maximum Speed 3.2 miles/hour (5.2 kW/hour)
Frame Construction Powder coated steel
Brakes (optional) Tire lock parking
Minimum aisle u-turn width with 32 in. (81 cm) scrub
head 69 inches (175 cm)
Maximum rated climb and descent angle with empty
tanks and without optional parking brake 2%
Maximum rated climb and descent angle with full tanks
and without optional parking brake 2%
86039090 CUTTER 36V

9
Operations
Technical Specifications
SPECIAL NOTES:
The sound pressure level at the operator's ear was measured to be 75 dBA. This was a nearfield, broad-band
measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of
impact noise. The instantaneous sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the operator's arms was measured to be below 2.5m/s2 . This was
a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measure-
ment and related calculations were made in accordance with ANSI S3.34-1986.
ITEM MEASURE
Height 46 in (117 cm)
Length with 32 in. (81 cm) scrub head 71 in (180)
Width without squeegee and scrub head 28 in (71 cm)
Width of squeegee for 32 in. (81 cm) scrub head 39 in (99 cm)
Width of scrub path for 32 in. (81 cm) scrub head 32 in (81 cm)
HEIGHT
WIDTH
LENGTH
86039090 CUTTER 36V

10
Operations
How The Machine Works
The Saber Cutter is a battery powered, self-propelled,
hard floor scrubber intended for commercial use. The
appliance applies a cleaning solution onto a hard floor,
scrubs the floor with brushes, and then vacuums the
soiled water back into the recovery tank.
The machine's primary systems are the solution
system, scrub system, recovery system, and directional
control system.
The function of the solution system is to store cleaning
solution and deliver it to the scrub system. The solution
system consists of the solution tank, strainer, valve and
controls. The solution tank stores cleaning solution
(water and detergent) until it is delivered to the scrub
system. The strainer protects the valve from debris.
The valve is a solenoid type valve, which controls the
delivery of cleaning solution to the scrub system. The
valve automatically prevents solution flow unless the
scrub brushes are turned on and the machine is being
propelled. The solution control knob controls the
amount of cleaning solution delivered to the scrub
system by controlling the amount of time the valve is
open.
The function of the scrub system is to scrub the floor.
The scrub system consists of two rotary type disk scrub
brushes, motors, scrub deck skirt, lift mechanism and
controls. The brushes scrub the floor and the motors
drive the brushes. The brush drive hubs allow the
scrub brushes to follow irregularities and changes in
the floor without loosing contact with floor. The scrub
deck skirt controls the cleaning solution on the floor so
that the squeegee can pick it up. The brush lever is
used to raise and lower the deck.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The recovery
system consists of the squeegee, vacuum motor, float
ball filter, recovery tank and controls. The squeegee
wipes the dirty solution off the floor as the machine
moves forward. The vacuum motor provides suction to
draw the dirty solution off the floor and into the recovery
tank. The recovery tank stores the dirty solution. The
float ball filter protects the vacuum fan from debris and
shuts off air going to the recovery tank when tank is full.
When flow of air is shut off the vacuum motor will
continue to run. At this time the recovery tank must be
drained.
The function of the directional control system is to
control the direction and speed of the machine. The
directional control system consists of the propel control
buttons, reverse button, speed control knob/potentiom-
eter, controller and transaxle. The propel controls
actuate switches which cause the machine to move
forward. For reverse motion depress the reverse
button while depressing one of the propel controls.The
speed control knob actuates a potentiometer, which
signals speed. The controller interprets the forward/
reverse signals from the switches and the speed signal
from the potentiometer to command the transaxle to
propel the machine in the direction, and at the speed,
desired.
86039090 CUTTER 36V

11
Operations
Components
1. Control Panel
2. Front Cover
3. Recovery Tank
4. Recovery Tank Drain Hose
5. Scrub Head Shrouds
6. Solution Tank
7. Solution Tank Cover
8. Solution Tank Drain Hose
9. Solution Strainer
10. Squeegee
11. Aqua-Mizer
12. Top Cover
13. Vacuum Motor
14. Recovery Tank Dome
15. Accessory Pump Port (Optional)
12
3
7
2
5
13
6
11 9
84
10
15
1
14
86039090 CUTTER 36V

12
Operations
Controls
86039090 CUTTER 36V
35
1
7
6
13
11
10
4
2
9
12
8
14
15

13
Operations
1. Key Switch
2. Emergency Shut-Off Switch
3. Speed Control Knob
4. Propel Control Lever
5. Reverse Button
6. Brush Switch
7. Brush Lift Lever
8. Solution Control Knobs
9. Vacuum Switch
10. Squeegee Lift Lever
11. Squeegee Pitch Adjustment Knob
12. Squeegee Deflection Adjustment Knobs
13. Battery Charge Level Indicator
14. Parking Brake (Optional)
15. Hour Meter (Optional)
1. KEY SWITCH
Controls the power for machine functions.
To turn machine on, rotate key clockwise.
To turn machine off, rotate key counterclockwise.
FOR SAFETY: Always remove the key when
machine is unattended or during service to
prevent unauthorized movement.
2. EMERGENCY SHUT-OFF SWITCH (OPTIONAL)
Shuts off machine.
To shut off machine, push the switch.
To restart machine, rotate the switch clockwise.
3. SPEED CONTROL KNOB
Controls the speed of the machine.
To increase speed, rotate knob clockwise.
To decrease speed, rotate knob counterclockwise.
4. PROPEL CONTROL LEVERS
Controls the machine direction, and scrub brushes and
solution flow.
To propel machine forward, squeeze either propel
lever.
The scrub brushes will not rotate and the solution will
not flow to scrub deck with the propel levers in neutral.
5. REVERSE BUTTON
Controls the reverse function.
To propel machine backward, push the reverse button
while squeezing either propel lever.
6. BRUSH SWITCH
Controls the scrub brush motors.
To turn scrub brushes on, press the bottom of the
switch. The brushes will not rotate with the propel
control levers in neutral.
To turn scrub brushes off, press the top of the switch.
86039090 CUTTER 36V

14
Operations
7. BRUSH PRESSURE LEVER
Adjusts the amount of brush pressure to the floor by
raising or lowering the scrub deck.
To apply brush pressure, lower brush pressure lever to
floating position.
To apply additional pressure, place lever in restricted
position. Lock the lever into the lower notch. Push the
lever forward to move in adownward motion. Pull back
on lever and release for floating position.
To decrease brush pressure, raise lever to up position.
8. SOLUTION CONTROL KNOB
Controls solution flow to scrub deck.
To increase flow, rotate knob clockwise.
To decrease flow, rotate knob counterclockwise.
If the brush motors are turned off or the propel control
levers are in neutral, the flow is automatically inter-
rupted until the motors are turned on again. This
feature prevents unintentional draining of the solution
tank and allows the operator to adjust the solution flow
to the scrub deck without resetting each time the
scrubbing operation is interrupted.
9. VACUUM SWITCH
Controls the vacuum motor.
To start vacuum motor, press the bottom of the switch.
To stop vacuum motor, press the top of the switch.
10. SQUEEGEE LIFT LEVER
Raises and lowers the squeegee.
To lower the squeegee, lift the lever from its raised
position.
To raise the squeegee, lift the lever from its lowered
position.
11. SQUEEGEE PITCH ADJUSTMENT KNOB
Adjusts the deflection at the ends of the squeegee.
To increase squeegee blade deflection at the ends,
turn knob counterclockwise.
To decrease squeegee blade deflection at the ends,
turn knob clockwise.
12. SQUEEGEE DEFLECTION ADJUSTMENT
KNOBS
Adjusts the deflection along the entire length of the
squeegee.
To increase squeegee blade deflection along the entire
length, turn the two knobs at the squeegee ends
counter-clockwise.
To decrease squeegee blade deflection along the
entire length, turn the two knobs at the squeegee ends
clockwise.
86039090 CUTTER 36V

15
Operations
13. BATTERY CHARGE LEVEL INDICATOR
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bar
illuminated on the far right indicate full charge. Bars
flashing near the left side indicate the batteries should
be recharged. Further operation of the machine could
damage the machine or the batteries.
When the machine is left overnight with less than a full
charge, the display may initially indicate a full charge. It
will also indicate a full charge if the batteries are
disconnected, then reconnected. After a few minutes
of operation the meter will give the correct charge level.
14. PARKING BRAKE (OPTIONAL)
Locks front wheels to prevent unintentional movement.
To set parking brake, push down to lock notch.
To release parking brake, push down and over out of
the lock down notch.
15. HOUR METER (OPTIONAL)
Records the number of hours the machine has been in
operation. This information is useful in determining
when to service the machine.
86039090 CUTTER 36V

16
Operations
Machine Operation
Pre-Run Machine Inspection
Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from break-
down. Follow the same procedure each time to avoid
missing steps.
NOTE: See maintenance section for pre-run machine
inspection checklist items.
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make
sure that all safety devices are in place and
operating properly.
1. Turn the machine power on.
2. Release the parking brake, if your machine is
equipped with this option.
3. Engage the direction propel levers for the desired
direction.
Emergency Stop Procedures
1. Release the propel levers.
2. Turn machine power off with key switch.
3. If an electrical problem is suspected push in
emergency stop button, if machine is equipped
with this option.
4. Apply brakes, if your machine is equipped with this
option.
Filling Solution Tank
FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
1. Turn the machine power off.
2. Set the parking brake if your machine is equipped
with this option.
3. Remove solution tank cover.
4. Fill the solution tank with clean water, leaving
enough room for the required amount of cleaning
solution. The solution tank capacity filled to 2" (5
cm) from bottom of fill inlet is 23 gallons (87 liters).
The water must not be hotter than 140 F (60 C) to
prevent damage to the tank.
5. Measure the chemical into the solution tank. Liquid
chemicals should be added to the solution tank
after filling with water. Dry chemicals should be
thoroughly mixed before being added into solution
tank. Commercially available, high alkaline floor
cleaners, are suitable for use in the solution
system.
NOTE: Read the chemical manufacturers
recommended proportion instructions.
6. Replace solution tank cover.
Flammable materials can cause an explosion or
fire. Do not use flammable materials in the tanks.
86039090 CUTTER 36V

17
Operations
Normal Scrubbing
Plan the scrubbing pattern in advance. The longest
track is around the perimeter of the area to be cleaned.
For efficient operation, the runs should be the longest
possible without turning, stopping, or raising and
lowering scrub deck/squeegee.
NOTE: In order to achieve the best possible results,
the area which is to be cleaned should be swept
before scrubbing. Large debris, strings & wire must
be removed to prevent being caught in brushes or
squeegee.
To Begin Scrubbing
When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
Flammable liquids and/or reactive metals can
cause explosions or fire! Do not pick up.
1. Turn the machine power on.
2. Lower the squeegee.
3. Turn the vacuum on.
4. Lower the scrub brushes to the floor.
5. Turn the scrub brushes on (brushes will start when
machine is propelled).
6. Drive machine forward to begin scrubbing.
NOTE: Shut machine off immediately if water or foam
is expelled from the machine.
7. Adjust the speed of the machine, solution flow and
scrub brush pressure as necessary.
NOTE: Once solution flow rate is set it is not
necessary to shut off solution when stopping
scrubbing. Solution flow is automatically shut off
when brush motors stop. When brush motors are
activated, flow automatically resumes.
To Stop Scrubbing
1. Release the propel levers.
2. Turn the scrub brushes off.
3. Raise the scrub brushes.
4. Raise the squeegee.
5. Turn the vacuum off.
6. Turn the machine power off.
INEFFICIENT SCRUBBING PATH
RECOMMENDED SCRUBBING PATH
86039090 CUTTER 36V

18
Operations
Double Scrub
For floors which are heavily soiled or have thick accu-
mulations of floor finish may not clean sufficiently with
one pass. In these cases it will be necessary to double
scrub.
1. To double scrub, make the first pass over the
surface being cleaned with the squeegee up,
vacuum off, the solution on, Aqua-Mizer removed
and brushes down. This allows the solution to stay
in contact with the soil while loosening the surface
accumulation with the brushes. Allow time for the
first application to stay in contact with the floor.
Length of time between the first and second pass
depends on amount of accumulation and the type
of chemical being used. A second scrubbing with
the squeegee down and again the solution and
brushes on will further loosen soil. The additional
application of solution will further assist the difficult
cleaning job.
FOR SAFETY: When using machine, go slow on
inclines and slippery services.
Emptying And Cleaning Tanks
2. Park the machine next to a floor drain. Drain hose
is on left rear corner of the machine.
3. Turn the machine power off and set parking brake,
if your machine is equipped with this option.
Solution Tank
1. Loosen small drain hose from the retainer, then
lower hose in direction of the drain.
2. Remove the solution tank cover.
3. Flush the solution tank out with clean water and
run several gallons of clean water through
systems. Do not use water hotter than 140°F
(60°C) to clean tank. Damage may occur.
NOTE: Never allow solution to remain in tank.
Damage to tank, seals and valves could occur.
4. Secure drain hose into the retainer.
Recovery Tank
1. Unhook the large drain hose from the retainer.
Unscrew the T-handle on plug enough to loosen
plug, then lower hose in direction of the drain. Do
not stand in front of end of hose. Recovered
solution will come out with force. Slowly remove
plug from drain hose.
2. Remove the recovery tank dome. Flush the
recovery tank out with clean water. Do not use
water hotter than 140°F (60°C) to clean tank.
Damage may occur.
3. Clean off the float shut-off system and inspect for
free movement of float. The float shut-off system is
located in the rear of the recovery tank.
4. Replace the drain plug and secure drain hose in
bracket.
5. If machine is to be stored, leave the recovery tank
dome off.
RECOVERY
TANK DRAIN
RECOVERY
TANK COVER
SOLUTION
TANK COVER
SOLUTION
TANK DRAIN
86039090 CUTTER 36V

19
Maintenance
Service Schedule
MAINTENANCE DAILY WEEKLY MONTHLY 50
HRS 100 HRS 200 HRS
Check batteries after charging; add water if
necessary *
Check pad wear to prevent buildup of
chemicals *
Check linkages and connectors for wear
and damage *
Check hoses for wear, blockages, or
damage *
Clean squeegee; check for adjustment;
inspect for wear *
Check handles, switches, knobs, domes,
and gaskets for damage *
Clean out recovery tank *
Clean out solution tank; remove and clean
screen *
Clean outside of all tanks; check for
damage *
Run vac motor for at least one minute to
allow motor to dry *
Store with dome off tank to allow the tank to
dry *
Check scrub deck splash skirt *
Check batteries for corrosion, cracks and
evidence of overheating *
Check all bearings for noise *
Check all gaskets for wear and leakage *
Check vac motor carbon brushes *
Check brushes for wear; ensure bristles
are not damaged *
Check linkages for wear and damage *
Grease wheels and casters *
Grease axle *
Check squeegee blades for wear and
frame for damage *
Check overall performance of machine *
Lubricate squeegee caster *
Clean batteries and terminals *
Thoroughly clean the machine *
Checkcarbon brushes in all vacuum, brush
drive, and propel motors *
Blow out dust in motors *
Inspect motor commutators *
Clean chains, cables and pulleys *
Clean pivot points on squeegee and scrub
deck linkages *
86039090 CUTTER 36V

20
Maintenance
1. Batteries
2. Squeegee
3. Aqua Mizer
4. Scrub Brushes
5. Recovery Tank Float Shut-Off
6. Solution Strainer
7. Brush Motor
8. Traction Motor
9. Circuit Breakers
10. Brush Shroud & Brush Skirts
11. Vacuum Motor
12. Actuator Scrub Deck
1
12
7
10
4
3
11
9
5
2
8
6
86039090 CUTTER 36V