WiXHC MACH3 MK-ET Series User manual

MACH3 Breakout Board
SUPPORT CNC SYSTEM:
MACH3 Only
MK3-V：U S B C a b l e，3 Axis Breakout Board
MK4-V：U S B C a b l e，4 Axis Breakout Board
MK6-V：U S B C a b l e，6 Axis Breakout Board
Size:184x127x30mm
MKX-V Specification
USB MOTION CARD
mode l:MK4- V
System :MACH3
QC:01 2016-9-13
USB 4-axis Card
电源0V电源24V
Model No.:
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内部原理图
schematic diagram
Power in
DC/DC
Input port circ uit
Out put por t circu it
Output port circuit
DAC
0V
0V
24V
DAC AND PW M ou tput
16 IO Input and DEC inp ut 8 IO output
8 IO output
Pul se ou tpu t po rt ci rcuit
PWM
Power in
DC/DC 5V
5V
控制卡内部原理图
24V
0V
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Hardware Instruction
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28.0 mm
高度：
model:MK4-V
System:MACH3
QC:012016-6-13
USB 4-axis Card
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Hardware Instruction
External Dim ensio n
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Sin gal Instruction
Offer 16pcs Input IO, All IO active low, input current 5mA, support
6-24V signal input.
Signal explanation as follow:
X-HOME：X Axis home signal input, corresponding MACH3 input IO is：P1.0
Y-HOME：Y axis home signal input, corresponding MACH3 input IO is：P1.1
Z-HOME：Z Axis home signal input, corresponding MACH3 input IO is：P1.2
A-HOME：AAxis home signal input, corresponding MACH3 input IO is：P1.3
PROBE: Tool setting signal input, corresponding MACH3 input IO is：P1.4
IN5-IN15：Input IO，MACH3 Input IO are：P1.5-P1.15
Input signal
MKX support spindle speed adjustment, support inverter port or PWM port.
MKX spindle port speed adjustment output, support 2 types：0-10V analog
voltage output or 0-5V analog voltage output or 5V PWM signal output
When you are using analog voltage output for speed adjustment, you need to
offer DC voltage to our breakout board, DC voltage value related to max analog
voltage output value. For example, DC voltage output:10V, and analog voltage
output will be between 0-10V.
Hardware Instruction
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Inverter
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Specification
Before make it work, you need to offer DC24V power to our
Breakout board.
Output
MKX-V offer 8pcs expandable Output IO, all IO active low;
Drive current 50mA,Support max 24V signal.
Spindle forward:OUT1：Corresponding MACH3output configuration is P1.0
Spindle reverse：OUT2:Corresponding MACH3 Output configuration is P1.1
Expandable Output IO 3-8：OUT3-8：Corresponding MACH3 Output configuration
are：P1.2-P1.7
MKX offer max support 6 axis drive,MK3-V support 3 Axis, MK4-V support 4
Axis, MK6-V support 6 Axis . 。
MKX support Stepper/Servo drive, support pulse+Directi on output and differential
Output, support max frequency of pulse output is 2000KHZ
Drive current is 20mA
Hardware Instruction
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Power Supply
Axis drive port
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Features:
Fully supporting all Mach3 versions
Supports Up 6-axis
Maximum step-pulse frequency is 2000KHz
Status indicator LED can be useful to show the USB connection,
and working status by flashing.
16 general-purpose input,8 output
has speed function, the spindle actual speed Mach3 interface in real-
time display
all IO-port isolation, interference, stable performance
Full support for USB hot-swappable, the card is Monitoring USB
connection status at any time.
Support save data when power off
Support spindle speed feedback
Support 3 meters USB cable
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★
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Main function and advantages
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USB MOTION CARD
model :MK4-V
System :MA CH 3
QC:01 2016-9-13
USB 4-axis Card
电源0V电源24V
Simp le connection description
Application Connection Diagram
Spindle drive
Spindle
MACH3
TOOLS
probe
Input switch
Relays
Drive
Motor
USB Motion Control Card Application
POWER
INPUT
USB
Support: 3-axis or 4-axis, or 6-axis
Mk3-V: 3-axis; Mk4-V: 4-axis: Mk6-V: 6-axis
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Signal Description
0V-INPUT
power In
24V Input
output 8
Direction -
Pulse -
5V
Y-axis
0V-output
output 7 output 6 output 5 output 4 output 3
output 1
Direction -
Pulse -
5V
Z-axis
Direction -
Pulse -
5V
A-axis
Direction -
Pulse -
5V
X-axis
Digital Ground
Forward:
16 Input port
X-axis home(input-#0)
Probe z(input-#4)
5V PWM output
Analog ground
DC 10V Input
Frequency Control Input：0-10V
input -#5
Working LED
0v ouput
24V ouput
Y-axis home(input-#1)
Z-axis home(input-#2)
A-axis home(input-#3)
input -#6
input -#7
input -#8
input -#9
input -#10
input -#11
input -#12
input -#13
input -#14
input -#15
Spindle control
PE:Protected GND
To increase the Anti-interference,
please contact the machine bed PE
Flash: that is working properly,
Slow flash: driver is not installed properly
Off: The USB connection is not normal
output 2
Reversion:
24V ouput
USB MOTION CARD
model:MK4-V
System:MACH3
QC:01 2016-9-13
USB 4-axis Card
电源0V电源24V
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USB MOTION CARD
model :MK4- V
System :MACH 3
QC:01 2016-9-13
USB 4-axis Card
电源0V电源24V
Wiring diagram shows
NOTE: If the inverter is turned on, the control card is not working properly because of interference caused
by the inverter; Replace inverter.
24V Power Input
Step or servo driver
Relay
Computer
NPN Photoelectric switch
OUT
GND
VCC
Mechanical switch
Inverter
Inver ter forward signal
Digital signal ground
Inver ter 10V output
0-10V analog voltage
Analog signal ground
Mechanical switch
Input IO Connect NPN (PNP) Photoelectric switchMechanical switch or
Input signal must be active low
OUT
GND
VCC
PNP Photoelectric switch
Relay
OUT
GND
VCC
hall switch
DIR-
PUL-
DIR+
PUL+
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Electrical Characteristics
0—10V
5V,1KHZ,Duty;0-100%
Parameter Description
Drive Current Isolated open collector output; 5V, 20mA
Drive Pulse + direction output
Output frequency 2000KHZ
axes MK3-V:3-axis;MK4-V:4-axis;MK6-V:6-axis
Isolation Voltage
Analog voltage output
PWM output
Pulse+direction output 5V,15HZ to 4KHZ
Isolation:50mA, 25V
Isolated inputs, 5 mA, maximum voltage 25V
Complies with USB2.0 standard
3.5KV
Drive Current
Isolation Voltage 3.5KV
Input Current
Isolation Voltage 3.5KV
axis output
control:
Spindle inverter
output:
3 types of output
modes
8 IO output
USB interface
16 IO intput
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Check our mach3 setting parameters and step per manual in the packing
box and set your own parameters in right way.
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Install your mach3 software to PC which you control your CNC Machine.
Connect our usb cable between our card and your PC, wait a few minutes
Until usb driver finish installation automatically.
Copy our configuration and driver files to mach3 folder we required.
Che ck our wiring file on the man ua l or spe cificat ion, con nect our car d to you r st ep pe r/
Ser vo motor dr iver cor rect ly. If you ha ve problem ab out wiring , pl ea se con tact us for
Mor e detai ls.
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DC 24V-INPUT
DC 0V_GND
NO.1：Offer Power suppl y to card
NO.2：Drive wiring: Support Stepper/Servo drive,Differential output signal
Before using our breakout board, please offer
DC24V power supply to make it works,
Current 0.5A
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Wiring
DC24V,0.5A
Power supply wiring
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Connected to the machine housing
为了增加抗干扰性，
将该信号连接到机床地线（外壳）
power supply
+10v
0 TO 10v
AVI
Analog gnd
ACM
FwD
forward on/off
digital gnd
DCM
变频器10 V输出
变频器模拟信号输入
模拟信号地线
变频器正转控制
数字信号地
保护地线
PE
变频器调速接口
Speed adjustment
变频器数字接口
Digital Interface
inverter
变频器
NO.3：Spindle control-Inverter connection
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Wiring
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Wiring
Spindle Control:Stepper/Servo Drive
stepper or servo drives
PUL+
PUL-
DIR+
DIR-
0V
NO.4：
Relay
Output active low,24v/50 mA
Output Relay Interface：OUT3 to OUT8 Relay Interface
5V5V
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5V and 0V please connect
to our breakout board 5V and
0V
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input Interface：16 input port;In0 to In15,limit switch.Active Low
NO.5：
OUT
GND
VCC
OUT
GND
VCC
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Wiring
Relay
PNP photoelectric switch Switch
Mechanical switch
NPN photoelectric switch
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Break continue: when the control card suddenly power off, the
control card chip automatically save the current G code line
number. Control card plug-in will display saved the number of lines.
。
Waiting until the control card is connected to the power supply next,
load the G code program, click the power to continue to the break
continue button, Mach3 software automatically from the last save
the number of lines to start running.
New Function
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.
spi ndl e speed feedback through the sens or feedback to Input por t“Speed- DEC”,
and then di spl ay the RPM speed on the Mach3 sof tware. Maxi mum suppor t
feedback input Pulse frequency 20K HZ.
Spind le speed feed back
.
USB anti-interference ability: full new designed independent USB
data processor, to prevent the interference to USB
communication, more stable and reliable. Suitable for plasma
cutting and automatic welding and so on.
USB
Independent
data processor.
Prevent interference
New Function
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