Woodhaven 8660 User manual

8660
SOSS 100 Hinge Jig
Owners Manual
Please Read Carefully!
ASSEMBLY
 Insertthetwo1/4-20x3/4"flatheadscrews(MF010)
thruthelargercountersunkholesintheSOSSHingeJig
(8660B).Starta1/4-20ovalnut(5760B - flat side first) onthe
endofeachscrew.Slidethe12"DoubleTrack(4012)onto
theovalnutsandinthegrooveintheundersideoftheHinge
Jiguntilcenteredend-to-end,thentightenthescrews.

Insertthetwo10-24x5/16"
flatheadscrews(MF001)thruthe
remainingtwocountersunkholes
intheHingeJigandstarta10-24
ovalnut(5750B - raised side first)
ontheendofeachscrew.

 Slidea2-7/8"OneTrack(8660T)ontoeachoval
nutandintothegroovesintheundersideoftheHingeJig
untilcoveringtheovalnut,thentighteneachscrew.
BEFORE BEGINNING
 Identifyandverifythatyouhaveallthepartslisted.
Readthrutheinstructionsatleastonce,familiarizing
yourselfwiththepartsandtheirusebeforeproceeding.You'll
needa#2&#3Phillipsscrewdriverforassembly.
 The8660 SOSS Hinge Jigisdesignedtoworkwitha5/8"
bushing&locknut(our PN 5030K)anda3/8"upcutspiralbit(our PN
15406).Ifyouhaveyourown3/4"bushing,makesurethenoseisn't
over3/8"long.You'llneedaplungeroutertocutthehingemortises.
Thequalityoftheplungemechanismcaneffectthesizeofthemortise,
resultinginapoorfitiftheplungemechanismhasexcessiveslop.
MF010 x2
5760B x2
5750B x2
MF001 x2
8660 Hinge Jig for
SOSS 100 Hinge
4008
8660T x2
Parts List:
Please identify and verify that you have all of the parts
listed below prior to assembly.
Part Description . . . . . . . . . . . Quantity
8660B Hinge Jig for SOSS 100. . . . . . . . . . . . . . . . . . . 1
4008 8” Double Track.........................1
MF010 1/4-20 x 3/4" flat head screw . . . . . . . . . . . . . 2
5760B 1/4-20 oval nut . . . . . . . . . . . . . . . . . . . . . . . . . 2
8660T 2-7/8" One Track . . . . . . . . . . . . . . . . . . . . . . . . 2
MF001 10-24 x 5/16” flat head screw. . . . . . . . . . . . . 2
5750B 10-24 oval nut..........................2

USAGE
 TheSOSSHingeJighasthecorrectsetbackbuilt-intoitforyourSOSS
hinge.AlwaysindexthefaceoftheworkagainsttheDoubleTrackandanedge
oftheworkagainsttheundersideoftheHingeJig.ThecenteroftheHinge
Jigis3-7/8"fromeachend.Usethismeasurementtowherethehinge
mortisewillbecut.Clampthework/DoubleTracktogetherin
avise, orclamptheworkinaviseandusebarclampsto
clamptheDoubleTrack/SOSSHingeJigtothework.
 Afterinstallingthebushingand
bitinyourplungerouter,setthe
bushingintheopeninginthe
HingeJig.Plungethebitdown
untilitjusttouchestheedgeof
theworkandlockitinplace.
CUT THE LONG/SHALLOW MORTISE FIRST
PlacethemountingflangeoftheSOSS
hingebetweentheturretandthestoprodto
settheplungedepthforthelong/shallow
mortiseoftheSOSShingemountingflange.
 SlidetheOneTracksoutuntiltheyare
nolongervisibleintheHingeJigopening,
tightenthescrewsandcutthelong/shallow
mortiseusingaclockwisecuttingpath..
 Thedebrisgeneratedduringcutting
willinterferewiththebushingtravel
intheHingeJig.Cleanoutthedebris
betweenpasses,makingasmanypasses
asneeded,untilthecutiscomplete.
3-7/8" edge to center 3-7/8" edge to center
Clockwise Router
Travel Path
Mounting
Flange of
SOSS Hinge
Turret
Stop Rod
Long Shallow Mortise

CUT THE SHORT/DEEP MORTISE LAST
 PlacethemainbodyoftheSOSS
hingebetweentheturretandthestoprod,
thenadjustthestoprodsoit'sapproximately
1/32"abovethemainbodytosetthe
plungedepthfortheshort/deepmortise.
LoosenthetwoOneTracksandpush
themintotheHingeJigopeninguntilthey
bottomoutandarevisible.Tightenthe
screwsandcuttheshort/deepmortisein
1/4"deepincrementalclockwisepasses
untilyoureachthefulldepthofcut.
 Thedebrisgeneratedduringcuttingwill
interferewiththebushingtravelintheHingeJig.
Cleanoutthedebrisbetweenpasses,makingas
manypassesasneeded,untilthecutiscomplete.
Clockwise Router
Travel Path
Turret
Stop Rod
Main Body of
SOSS Hinge
Short Deep Mortise

ACCESSORIES
 Ano ptional4512 Flip StopmountsonanoptionallongerDouble Track forpositioningthehinge
mortiseapre-setdistancefromtheendofthework.Aspacersrequiredfordistanceslessthan4-1/4".
 WerecommendedtwoFlipStops,oneforeachsideofthejig/endofthework.OptionallongerDouble
Tracks(up to 96")canalsobeusedtomountmultiplejigs&stops.
O ptionalSelf-Centeringdrill(6509 - 9/64", 6511 - 11/64"
or 6513 - 13/64")centersitselfinthehingescrewmounting
holeforaperfectlycenteredpilothole.
©Copyright WOODHAVEN INC. 7/30/15
[phone] or www.woodhaven.com
4512:
Flip Stop
4016: 16"
Double Track
8665 Hinge Jig for
SOSS 208 Hinge