Woodpecker SPM 2-1000 User manual

TRANSLATION OF THE ORIGINAL VERSION
WOODPECKER
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [email protected] | Web: https://www.ichbinwoodpecker.de
Operating Manual
Tilting Spindle Moulder
WOODPECKER SPM 2-1000
Machine Type:
SPM 2-1000

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Table of Contents
1Introduction.................................................................................................................................................... 6
1.1 Legal Notice ............................................................................................................................................................ 6
1.2 Figures .................................................................................................................................................................... 6
2Symbols .......................................................................................................................................................... 6
2.1 General Symbols ..................................................................................................................................................... 6
2.2 Symbols in Safety Instructions................................................................................................................................ 7
3General ........................................................................................................................................................... 8
3.1 Intended Use........................................................................................................................................................... 9
3.2 Target Group and Previous Experience................................................................................................................... 9
3.3 Requirements for the Operators ............................................................................................................................ 9
3.4 Training of Personnel.............................................................................................................................................. 9
3.5 Accident Prevention.............................................................................................................................................. 10
3.6 General Safety Regulations................................................................................................................................... 10
3.7 Included Components........................................................................................................................................... 11
3.8 Optional Accessories............................................................................................................................................. 11
4Safety............................................................................................................................................................ 12
4.1 Basic Safety Instructions ....................................................................................................................................... 12
4.2 Application Area and Intended Use ...................................................................................................................... 12
4.2.1 Permitted Tools................................................................................................................................................................12
4.2.2 Modifications and Conversions to the Machine...............................................................................................................13
4.2.3 Residual Risks...................................................................................................................................................................13
4.2.4 Observe the Environmental Protection Regulations........................................................................................................14
4.2.5 Organisational Measures .................................................................................................................................................14
4.2.6 Personnel Selection and Qualification - Basic Duties .......................................................................................................15
4.3 Safety Instructions for Specific Phases of Operation ............................................................................................ 15
4.3.1 Before Working................................................................................................................................................................15
4.3.2 Normal Operation............................................................................................................................................................16
4.3.3 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ..............................17
4.3.4 After Work .......................................................................................................................................................................17
4.4 Safe Working Practices ......................................................................................................................................... 17
4.4.1 Operator Training.............................................................................................................................................................17
4.4.2 Stability ............................................................................................................................................................................17
4.4.3 Setting up and Adjusting the Machine.............................................................................................................................17
4.4.4 Tool Handling...................................................................................................................................................................18
4.4.5 Tool Clamping ..................................................................................................................................................................18
4.4.6 Setting the Safety Fence ..................................................................................................................................................18
4.4.7 Direction of Rotation........................................................................................................................................................18
4.4.8 Speed Selection................................................................................................................................................................18
4.4.9 Machine Operation and Selection / Adjustment of Protective Devices ...........................................................................18
4.4.10 Use of work devices with protective function..................................................................................................................20
4.4.11 Noise Reduction...............................................................................................................................................................20
4.5 Construction-related Safety Equipment ............................................................................................................... 20

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4.6 Electrical Safety Equipment .................................................................................................................................. 20
4.7 Optional Safety Equipment................................................................................................................................... 21
4.7.1 Protective and Pressure Device GAMMA V 1629.............................................................................................................21
4.7.2 Protective and Pressure Device CENTREX 1624 ...............................................................................................................21
4.7.3 Ring Fence TAPOA 1639...................................................................................................................................................21
4.7.4 Ring Fence KOALA 1637 ...................................................................................................................................................21
4.7.5 Power Feeder PV84..........................................................................................................................................................21
4.7.6 Integral Fence Plates Type 211 ........................................................................................................................................21
4.8 Hazardous Areas ................................................................................................................................................... 22
5Machine Data ............................................................................................................................................... 23
5.1 Technical Specifications........................................................................................................................................ 23
5.2 Emission Levels ..................................................................................................................................................... 24
5.2.1 Noise Information ............................................................................................................................................................24
5.2.2 Noise Emission Values......................................................................................................................................................24
5.3 Workplace Requirements ..................................................................................................................................... 24
5.4 Maximum Dimenions............................................................................................................................................ 25
6Installation and Connection.......................................................................................................................... 26
6.1 Check Delivery Conditions .................................................................................................................................... 26
6.2 Transport .............................................................................................................................................................. 26
6.2.1 Unloading with a Forklift Truck ........................................................................................................................................26
6.2.2 Setting Down with a Forklift Truck...................................................................................................................................26
6.2.3 Lifting and Parking with an Overhead Crane....................................................................................................................27
6.3 Machine Installation ............................................................................................................................................. 27
6.4 Temporary Storage ............................................................................................................................................... 28
6.5 Verzurren in einem Transportfahrzeug................................................................................................................. 28
6.6 Connecting the Extraction Unit............................................................................................................................. 29
6.6.1 Automatic switching of the Extraction System (Option) ..................................................................................................29
6.7 Electrical Connections........................................................................................................................................... 30
6.7.1 Supply Cable and External Fuse Protection......................................................................................................................30
7Components & Controls ............................................................................................................................... 31
8Machining Methods...................................................................................................................................... 32
8.1 Permissible Machining Methods........................................................................................................................... 32
8.2 Improper Machining Methods.............................................................................................................................. 32
9Possible Operations...................................................................................................................................... 33
9.1 Milling of Longitudinal Sides................................................................................................................................. 33
9.2 Milling Cross Sides ................................................................................................................................................ 33
9.3 Insert Milling......................................................................................................................................................... 33
9.4 Tenon and Slot Milling .......................................................................................................................................... 33
9.5 Curved Milling....................................................................................................................................................... 33
10 Commissioning ............................................................................................................................................. 34
10.1 Switching ON and OFF .......................................................................................................................................... 34
10.2 Switching the spindle ON and OFF........................................................................................................................ 34

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10.3 Direction of Rotation Switch................................................................................................................................. 34
10.4 Emergency Stop Button ........................................................................................................................................ 35
11 Adjusting the Milling Spindle........................................................................................................................ 35
11.1 Tilt Adjustment ..................................................................................................................................................... 35
11.2 Height Adjustment................................................................................................................................................ 35
12 Tool Change.................................................................................................................................................. 36
13 Speed Setting................................................................................................................................................ 38
13.1 Selecting the Spindle Speed.................................................................................................................................. 38
13.2 Cutting Speed Chart.............................................................................................................................................. 39
14 Sliding Table.................................................................................................................................................. 40
15 Telescopic Fence........................................................................................................................................... 40
16 Moulder Fences............................................................................................................................................ 41
16.1 Standard Safety Fence .......................................................................................................................................... 41
16.1.1 Adjusting the Fence Plates...............................................................................................................................................41
16.1.2 Folding up the protective bonnet ....................................................................................................................................42
16.2 Optional Safety Fence “PANHANS Type 215” ....................................................................................................... 42
16.2.1 Fence plate adjustment ...................................................................................................................................................42
16.2.2 Fit a grooved board or safety rulers.................................................................................................................................42
16.2.3 Folding up the protective bonnet ....................................................................................................................................43
16.2.4 Tool covers for high milling arbors...................................................................................................................................43
16.3 Attaching and Removing the Safety Fence ........................................................................................................... 43
16.3.1 Attaching the Standard Safety Fence...............................................................................................................................43
16.3.2 Removing the Standard Safety Fence ..............................................................................................................................43
16.3.3 Attaching the PANHANS Safety Fence Type 215 (Option)................................................................................................43
16.3.4 Removing the PANHANS Safety Fence Type 215 (Option) ...............................................................................................43
17 Optional Accessories .................................................................................................................................... 44
17.1 Protective and Pressure Device GAMMA V 1629.................................................................................................. 44
17.2 Protective and Pressure Device CENTREX 1624.................................................................................................... 44
17.3 Ring Fence TAPOA 1639 and KOALA 1637 ............................................................................................................ 45
17.4 Power Feeder PV84 .............................................................................................................................................. 46
17.5 Integral Fence Plates Type 211 ............................................................................................................................. 46
18 Troubleshooting ........................................................................................................................................... 47
19 Maintenance and Inspection........................................................................................................................ 48
19.1 Cleaning ................................................................................................................................................................ 48
19.2 Lubrication............................................................................................................................................................ 48
19.3 Maintaining the Safety Fence ............................................................................................................................... 49
19.4 Checking the Electronic Motor Brake ................................................................................................................... 49
19.5 Checking the Emergency Stop Button................................................................................................................... 49
19.6 Checking the Safety Devices ................................................................................................................................. 49
19.6.1 Checking the Safety Fence ...............................................................................................................................................49
19.6.2 Checking the internal Safety Switches .............................................................................................................................49
19.6.3 Checking the Protective and Pressure Device..................................................................................................................49

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19.7 Checking the Safety Labels ................................................................................................................................... 49
19.8 Changing and Tensioning the Drive Belt ............................................................................................................... 50
19.8.1 Checking the Drive Belt Tension.......................................................................................................................................50
19.9 Maintaining the Drive Belt.................................................................................................................................... 50
19.10 Taking the Machine out of Operation / Storage ................................................................................................... 51
19.11 Defects and their Remedy .................................................................................................................................... 51
19.12 Average Situations / Emergencies ........................................................................................................................ 51
20 Disassembly and Scrapping .......................................................................................................................... 52
21 Options and Accessories............................................................................................................................... 53
21.1 Optional Safety Equipment................................................................................................................................... 53
21.2 Other Options ....................................................................................................................................................... 53
EU - Declaration of Conformity ............................................................................................................................. 54
List of Figures
Figure 1: Name plate........................................................................................................................................................................... 23
Figure 2: Working area ........................................................................................................................................................................ 24
Figure 3: Maximum dimensions - top view ......................................................................................................................................... 25
Figure 4: Unloading with a forklift truck.............................................................................................................................................. 26
Figure 5: Setting down with a forklift truck......................................................................................................................................... 26
Figure 6: Lifting and parking with a crane ........................................................................................................................................... 27
Figure 7: Adjustable foot..................................................................................................................................................................... 27
Figure 8: Suction nozzle....................................................................................................................................................................... 29
Figure 9: Terminal box......................................................................................................................................................................... 30
Figure 10: Components & controls...................................................................................................................................................... 31
Figure 11: Control panel...................................................................................................................................................................... 34
Figure 12: Hand wheels for height / tilt adjustment ........................................................................................................................... 35
Figure 13: Tool change ........................................................................................................................................................................ 36
Figure 14: Service door........................................................................................................................................................................ 38
Figure 15: Speed setting...................................................................................................................................................................... 38
Figure 16: Cutting speed chart ............................................................................................................................................................ 39
Figure 17: Operating the sliding table ................................................................................................................................................. 40
Figure 18: Operating the telescopic fence........................................................................................................................................... 40
Figure 19: Standard safety fence......................................................................................................................................................... 41
Figure 20: Total adjustment ................................................................................................................................................................ 41
Figure 21: Partial adjustment.............................................................................................................................................................. 41
Figure 22: Clamping lever for fence plate............................................................................................................................................ 41
Figure 23: Fold up protective bonnet.................................................................................................................................................. 42
Figure 24: Components of safety fence type 215................................................................................................................................ 42
Figure 25: Locking mechanism ............................................................................................................................................................ 43
Figure 26: Protective and pressure device GAMMA V 1629................................................................................................................ 44
Figure 27: Protective and pressure device CENTREX 1624.................................................................................................................. 44
Figure 28: Components of the ring fence TAPOA 1639 ....................................................................................................................... 45
Figure 29: TAPOA 1639 ring fence adjustment.................................................................................................................................... 45
Figure 30: Power feeder type PV84..................................................................................................................................................... 46
Figure 31: Integral fence plates........................................................................................................................................................... 46
Figure 32: Components of the integral fence plates ........................................................................................................................... 46
Figure 33: Changing and retensioning the belt.................................................................................................................................... 50
Figure 34: Checking the belt tension................................................................................................................................................... 50
Revisions:
Revision
Editor
Modification
Date
000
AG
Original manual translated
15.07.2022

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1Introduction
This operating manual applies to the WOODPECKER SPM 2-1000 tilting spindle moulder. The purpose of this
document is to acquaint the user with the machine and enable him to use it to the full extent of its intended
capabilities. Additionally it contains important information to operate the machine safely, properly and econom-
ically. Observance of the manual helps to avoid hazards, reduce repair costs and downtimes and increase the
reliability and service life of the machine.
Furthermore, this operating manual serves to supplement instructions based on national regulations for accident
prevention and environmental protection.
This operating manual must always be available at the place of use of the machine. It must be
read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of pro-
duction waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
WOODPECKER is a brand of Hokubema Maschinenbau GmbH. All contents of these operating instructions are
subject to the rights of use and copyright of HOKUBEMA Maschinenbau GmbH. Any reproduction, modification,
further use and publication in other electronic or printed media, as well as their online publication, requires the
prior written consent of HOKUBEMA Maschinenbau GmbH.
1.2 Figures
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product. Title photos and general views may also include optional
components and special accessories.
2Symbols
2.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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2.2 Symbols in Safety Instructions
Symbol
Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Reference to the obligation to wear safety shoes!
Non-observance of these instructions may result in personal injury.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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3General
The WOODPECKER "SPM 2-1000" model is a universal spindle moulder with height and tilt adjustable milling
arbor, built-in milling spindle lock, two directions of rotation, adjustable speed and separately adjustable total
and partial fence.
Special highlights in the basic equipment are the sturdy and smooth-running format sliding table, the telescopic
fence with 2 flip stops and eccentric clamp, and the three supplementary table extensions.
•The milling spindle is driven by a powerful 4.0 kW / 5.5 HP three-phase motor equipped with a wear-free,
electronic motor brake. An even more powerful motor with 5.5 KW / 7.5 HP is available as an option.
•The machine's four fixed speeds (1400 / 3500 / 6000 / 8000 rpm) can be set by flipping the pulley via the
belt quick tensioning device.
•The milling spindle can be tilted backwards from 90° to 45° via an analogue angle scale.
•The height and tilt adjustment is carried out manually using the two handwheels at the front.
•The milling arbor is designed for conventional and climb milling and has a built-in milling spindle lock, which
allows for quick and convenient tool changes.
•The standard safety fence can be moved manually forwards and backwards by loosening the two clamping
screws. The fine adjustment of the total fence and the partial fence is done manually via adjusting wheels
with a scale for the total fence and a vernier scale for the partial fence.
•The PANHANS Type 215 safety fence incl. cast fence plates and aluminium splitter tongues is available as an
option. The total fence is adjusted via the built-in handwheel (separate measuring device, e.g. setting gauge
or similar required). The partial fence is adjusted via a star knob using the vernier scale.
•The large and solid table top with a 190 mm opening is made of a solid cast iron and measures 1000 x 550
mm. This can be extended with the two included table extensions (500 x 320 mm) on the left and right side.
•The sturdy and smooth-running aluminium sliding table with hardened steel guide rods measures 1150 x
350 mm and is grooved so that the telescopic fence included as standard with two adjustable flip stops and
eccentric clamp can be attached to it. The sliding table can be extended with an attachable table extension
parallel to the telescopic fence.
•The control panel on the front of the machine is equipped with a lockable main switch, an on/off switch for
the spindle, a direction of rotation switch and an emergency stop pushbutton. In addition, the currently set
speed is visualized here via four signal lamps.
•The milling spindle can be secured against turning by a locking bolt for tool change. An internal safety switch
prevents the milling spindle from starting during this process.
•The machine is supplied in a CE-compliant and GS-tested design.

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3.1 Intended Use
The WOODPECKER SPM 2-1000 tilting spindle moulder is used exclusively for machining materials for which the
milling cutter used is suitable (e.g. wood, chipboard, veneer). The machines are not suitable for milling metal
resp. plastic and waste wood which could contain nails, screws and other metal parts. The machine may only be
operated on a firm, level surface with a minimum load-bearing capacity of 1,000 kg/m..
Improper use can lead to danger to persons and to a defect or damage to the machine.
3.2 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing tilting spindle moulders resp. woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.3 Requirements for the Operators
•The tilting spindle moulder may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed.
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.
3.4 Training of Personnel
All machine operators must be adequately trained in the operation and maintenance of the machine. In partic-
ular, the training must include the following:
•General rules for the use of the machine, proper operation, correct adjustment of the machine, tool change,
safety fence, slide table with telescopic fence as well as the use of other accessories.
•Proper handling of the workpieces during the machining process. Correct position of the hands on the work-
piece and to the rotating tool during and after machining.
•The personnel must be informed about hazards, risks and appropriate protective measures.
•The personnel must be trained in the area of regular checks of the guards and protective devices.
•The personnel must be trained in the use of the guards and protective devices.

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3.5 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
•Prevent unauthorized persons from gaining access to the machine.
•Keep unauthorized persons away from the danger areas.
•Repeatedly inform present other persons about existing residual risks (refer to section 4.2.2).
•Conduct and record regular training & instruction for persons who must be in the area of the machine.
•New employees must be trained internally to work on a thickener and this training must be documented.
3.6 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the machine:
•A tilting spindle moulder may only be operated in a technically perfect and clean condition.
•It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
•It is forbidden to modify or alter the machine without the written approval of the manufacturer / supplier.
•Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
•For repairs, only original spare parts may be used.
•All protective, safety and monitoring devices must be regularly checked and maintained by the operator.
•Only instructed, trained or qualified persons may work on this machine.
•Maintenance work must be carried out and documented in accordance with the maintenance instruc-
tions.
•After maintenance or repair, the machine may only be started with all protective devices fitted. A respon-
sible person must be defined for this purpose, who checks that the guards have been properly installed.
•For the operation of a tilting spindle moulder, the respective national safety regulations for employees as
well as the national safety and accident prevention regulations apply.