Woods Dialocharge D1230 User manual

STANDARD UNITS
12V, 24V, 48V
15A, 30A, 60A
WOODS
BATTERY CHARGERS
Issue : 2.00
DIALOcharge
MANUALL Y OPERATED MULTI-VOLTAGE LEAD-ACID BATTERY CHARGER

3 : IN T RO DUC TI ON
4 : SPECIFICATIONS - 12V UNITS
5 : SPECIFICATIONS - 24V UNITS
6 : SPECIFICATIONS - 48V UNITS
7 : PREPARATIONS
8 : OPERATIONS
9 : PORTABLE GENERATOR SETS
10 : FASCIA INDENTIFICATION
11 : PARTS LIST
12 : COMPONENT IDENTIFICATION
18 : UPGRADES & SUPPLEMENTS
19 : WARRANTY CERTIFICATE
20 : CONTACT
TABLE OF CONTENTS: TABLE OF CONTENTS:
2

The WOODS DIALOcharge is a sophisticated electronic manually operated charger for most types of
batteries. It employs a primary phase-shift controlled triac to precisely supply charging voltages and
currents during the recharge cycle. The DIALOcharge successfully recovers deeply discharged
b a tt er i es .
The DIALOcharge covers a variable range of battery voltages which provides charging flexibility in the
automotive, marine, farming, domestic and commercial workshop arenas.
(eg: a 24V DIALOcharge will charge batteries of any voltage from single 2V cells to 24V systems)
Due to the precise power control provided by the DIALOcharge, it may be used for fast recharging of
operational batteries or for overnight trickle charge situations.
Originally suited to only Lead-Acid batteries, design improvements have included the following
features;
COMPLIANCE
• Tolerates poor Mains AC power quality
• Meets AS1044 / CISPR14 specifications for EMC
• Manufactured to Australian Standards.
POWER
• 240V ac mains or generator supply
• Available in 750VA and 1500VA units
• Standard voltage ratings are 12V, 24V and 48Volts
• Standard amperage ratings are 15A, 30A and 60Amps
• Units may be paralleled and/or coupled to increase Volt and Amp ratings
PROTECTION
• Mains input over-current manual reset circuit breaker
• Battery output over-current manual reset circuit breaker
• Temperature controlled fan cooling
• Rectifier over-temperature charger shutdown
• Transformer over-temperature charger shutdown
CONTROL
• Precision analog control of rugged Triac device
• Manual operation
• Infintely adjustable power control
• Electronic limiting of maximum voltage
• Electronic current limiting
DISPLAY
• Accurate output analog metering
• Ammeter and Voltmeter in one item, displays Amps by default, Press button to display Volts
• Wide angle visibility
BATTERIES
• Automotive / Marine standard Lead-Acid
• Deep Cycle Lead-Acid
• Lead-Calcium
• Flood ed Wet N i cke l-Cadmi um
• Genesis®/Optima®
CABINET
• Marin e grad e, powder coated
• Versatile portability
• 2metre mains and battery cables
INTRODUCTION: INTRODUCTION:
3

12Volt DIALOcharge un its
12V units D1230 D1260
Nominal Battery Voltage 12V dc 12V dc
Maximum Output
Current (Amps ave)
30A dc 60A dc
Total Bat tery Capacity
(recommended range)
60Ah ~ 40 0Ah 100Ah ~ 80 0Ah
Maximum Output Voltage
(average)
17.5V dc 17.5V dc
Mains Supply Voltage 2 20~2 50Vac 5 0~60 Hz 220~250Vac 50~60Hz
Maximum Consumpt ion 7 50VA 150 0VA
Tolerance to Mai ns Suppl y
dis tortion
16% THD 16% THD
Minimum Generator
Capacity (no other load)
1500VA 300 0VA
Input Prot ec tion 6A Thermal/Magnetic
manual reset
10A Thermal/Magnetic
manual reset
Output Pr ot ec tion 63A Thermal/Magnetic
manual reset breaker
3x40A Thermal/Magnetic
manual reset breaker
Recti fi er 4 X Bridge 35A 1000V 2 X Bridge 90A 600V
Fan 240Vac 120mm 240 Vac 120mm
Temperature Protection
Transformer
150° C auto reset 15 0°C aut o reset
Temperature Protection
Recti fi er
100° C auto reset 10 0°C aut o reset
Temperature Protection
Fan cooling
50°C thermostat 50 °C thermostat
Operating Temperature
range
-10° C ~ 45°C -1 0°C ~ 45° C
M et er in g : V o lt s A na l og ue
Mo v ing c oi l
0-2 0V FSD 0-20V FSD
Meteri ng : Amps Analogue
Mo v ing c oi l
0-4 0A FSD 0-80A FSD
Cabinet: W x D x H 230 x 300 x 290 mm 230 x 300 x 290 mm
Connect ions : inp ut IEC M.N.E 250V 10A IEC M.N.E 250V 10A
Connections : output 30A Binding posts 60A Binding posts
Connections : cable
minimum size
6 mm² per 2m 1 0mm² p er 2m
SPECIFICATIONS 12V UNITS: SPECIFICATIONS 12V UNITS:
4

24Volt 48Volt DIALOcharge units
SPECIFICATIONS 24V UNITS: SPECIFICATIONS 24V UNITS:
24V units D2415 D2430 D2460
Nominal Battery Voltage 24V dc 24 V dc 24V dc
Maximum Output
Current (Amps ave)
15A dc 30 A dc 60A dc
Total Battery Capacity
(recommended range)
30 Ah ~ 200Ah 60Ah ~ 400Ah 1 00Ah ~ 800Ah
Maximum Output Voltage
(average)
35V dc 35 V dc 35V dc
Mains Supply Voltage 220~250Vac 50~60Hz 220 ~250 Vac 50~60Hz 2 20~250Vac 5 0~60 Hz
Maximum Consumption 750VA 1 500VA 3000VA
Toler an ce t o Mains Supply
d istort ion
1 6% THD 16% THD 16 % THD
Minimum Generator
Capacity (no other load)
1500 VA 3 000VA 6000VA
Input Protection 6A Thermal/Magnetic
manual reset
10A Ther mal/Mag neti c
manual reset
16A Thermal/Magnetic
manual reset
Output Protection 32 A Thermal/Magnetic
manual reset breaker
63A Ther mal/Mag neti c
manual reset breaker
3X4 0A Thermal/Magnetic
manual reset breaker
Rectifier 4 X Bridge 35A 1000V 4 X Bridge 3 5A 10 00V 8 X Bridge 35A 1000V
Fan 240Vac 120mm 240Vac 12 0mm 240Vac 120mm
Temperature Protection
Transformer
150 °C auto reset 150°C auto reset 150°C auto reset
Temperature Protection
Rectifier
100 °C auto reset 100°C auto reset 100°C auto reset
Temperature Protection
Fan cooling
50°C thermostat 50°C thermostat 50°C thermost at
Temperature range -10 °C ~ 45° C -10°C ~ 45 °C -10° C ~ 45°C
Metering : Volts Analogue
Moving coil
0-40V FSD 0-40V FSD 0-4 0V FSD
Met ering : Amps Analogue
Moving coil
0-20A FSD 0-40A FSD 0-4 0A FSD
Cabinet: W x D x H 230 x 300 x 290 mm 23 0 x 30 0 x 2 90 mm 400 x 300 x 290 mm
Connections : input I EC M.N.E 250V 10A IEC M.N.E 250 V 10A 15A 3 pin 2m cable
Connections : output 30A Binding posts 30A Binding posts 60A Binding posts
Connections : output
cable mini mum si ze
6mm² per2m 6mm² per2m 10mm² per2m
5

48Volt DIALOcharge un its
48V units D4815 D4830
Nominal Battery Voltage 48V dc 48V dc
Maximum Output
Current (Amps ave)
15A dc 30A dc
Total Bat tery Capacity
(recommended range)
30Ah ~ 20 0Ah 6 0Ah ~ 400Ah
Maximum Output Voltage
(average)
70V dc 70V dc
Mains Supply Voltage 2 20~2 50Vac 5 0~60 Hz 220~250Vac 50~60Hz
Maximum Consumpt ion 1500VA 300 0VA
Tolerance to Mai ns Suppl y
dis tortion
16% THD 16% THD
Minimum Generator
Capacity (no other load)
3000VA 600 0VA
Input Prot ec tion 10A Thermal/Magnetic
manual reset
16A Thermal/Magnetic
manual reset
Output Pr ot ec tion 3X1 0A Thermal/Magnetic
manual reset breaker
3X20A Thermal /Magnetic
manual reset breaker
Recti fi er 4 X Bridge 35A 1000V 4 X Brid ge 35 A 1000 V
Fan 240Vac 120mm 240 Vac 120mm
Temperature Protection
Transformer
150° C auto reset 15 0°C aut o reset
Temperature Protection
Recti fi er
100° C auto reset 10 0°C aut o reset
Temperature Protection
Fan cooling
50°C thermostat 50 °C thermostat
Operating Temperature
range
-10° C ~ 45°C -1 0°C ~ 45° C
M et er in g : V o lt s A na l og ue
Mo v ing c oi l
0-8 0V FSD 0-80V FSD
Meteri ng : Amps Analogue
Mo v ing c oi l
0-2 0A FSD 0-40A FSD
Cabinet: W x D x H 400 x 300 x 290 mm 400 x 300 x 300 mm
Connect ions : inp ut 15A 3 pin 2m cable 15A 3pin 2m cable
Connections : output 30A Binding posts 30A Binding posts
Connections : cable
minimum size
6 mm² per 2m 1 0mm² p er 2m
SPECIFICATIONS 48V UNITS: SPECIFICATIONS 48V UNITS:
6

PRIORITY:
Before using you new WOODS DIALOcharge, ensu re that you have the foll owing items;
1the DIALOcharge unit
2mains AC 3 pin cable
3RED and BLACK battery cables with alligator clamps
If any of the ab ove items are missing from the original packaging, contact your supplier.
ENVIRONMENTS:
D ue to the versatile portability of the DIALOcharge, it may be employed in almost all environments, provided the following
conditions apply;
• Ensure that the DIALOcharge cabinet is mounted in an upri ght position, carry-handle on top.
• DO NOT mount the DIALOcharge inside an unventilated enclosure. The DIALOcharge must have minimum air intake and
outlet ar eas of 10 ,0 00mm² (1 6in²).
• Allow adeq uate ventilation around the cabinet. eg: 100mm clearance to the left and right side panel s for effective fan
cooling.
• DO NOT mount the DIALOcharge in direct sunli ght or in environments with a high ambient temperature, as extreme
temperatures will cause the DIALOcharge to shut down operation.
• DO NOT use the DIALOcharge in wet areas where it may be sprayed with water or other liquids.
• DO NOT use the DIALOcharge in excessively dusty environments.
CONNECTIONS:
B EFORE MAK ING ANY EL ECTR IC AL C ONN E CTI ONS , EN SURE TH AT TH E 24 0Va c M AI NS IS S WIT CH E D OFF !
AC MAINS Input connection:
The AC mains inlet socket is situated on the lower right of th e fron t panel, and is the Int ernational IEC connector type.
The mains cable supplied is fit ted with a standard 3 pin plug, for connection to an Australian GPO and the IEC connector.
♦ If using a GenSet for mains supply, ensure that its capacity is at least double the DIALOcharge’s i nput VA rating.
eg: 750VA charger = 15 00VA GenSet minimum
maximum all owable GenSet dis tortion 16 % THD (Total Har monic Dist or tion)
Output connection:
The output connections are the RED and BLACK binding posts located on the lower left of the front p anel, labelled POSITIVE
and NEGATIVE respectively.
MULTIPLEXING DIALOchargers:
PARALLEL: eg: D1260 + D1260 = 12V 120A
Two or more DIALOcharge unit s may be connected in parallel to increas e the char ging AMPERAGE capacit y.
You may now individually control each charger upto the total maximum.
SERIES: eg: D1260 : D1260 = 24V 60A
Two or more DIALOcharge units may be connected in series to increase the charging VOLTAGE capacity.
You may now individually control each charger upto the total maximum.
The added bonus of multiple individual DIALOcharge units facilitates the use of the unit s separately if required.
PREPARATIONS: PREPARATIONS:
D1230, D2415, D2430, D4815 D1260
Ensure the OUTPUT circuit breakers are in the OFF position. Use RED and BLACK cables supplied.
1Loosen BLACK insulated post nut anti-clockwise to
open terminal.
1Loosen anti-clockwise and remove the BLACK
insulated securing nut.
2Insert the ferrule end of the BLACK cable into the
open BLACK terminal.
2Fit the eye terminal of the B LACK cabl e onto the
metal BLACK terminal.
3Tighten BLACK insulated post nut clockwise to
close connection.
3Refit and tighten the insulated BLACK securing
nut and tighten clockwise. (DO NOT cr os s-t hread)
4Re peat steps 1 to 3 for the R ED cable. 4 Repeat steps 1 to 3 for the RED cable.
7

OPERATING THE DIALOcharge:
Both the voltage and the current of the DIALOcharge are controlled simultaneous ly with a single knob, providing an infinite
selec tion between the MINimum and MAXimum range. This is acheived by an analogue t riac-dri ven, phase shitfing duty cycle
control of the MAINS ac input to the transformer. The OUTPUT dc voltage and current are battery and/or load dependant.
CONNECTING THE BATTERY:
Fit the INPUT and OUTPUT cabl es as described on page 6 : PREPARATIONS : CONNECTIONS
B EFORE MAK ING ANY EL ECTR IC AL C ONN E CTI ONS , EN SURE TH AT TH E 24 0Va c M AI NS IS S WIT CH E D OFF !
• Ensure the INPUT and OUTPUT c ircuit breakers are switched to the OFF position.
• Rotate the POWER CONTROL knob anti -clockwise to the MIN position.
• Connect th e BLACK cable clamp t o t he batter y NEG ATIVE.
• Connect th e RED cable clamp to the batt ery POSI TIVE.
• Visually recheck that all the connections are safe and secure.
• Switch the INPUT and OUTPUT circu it breakers to the ON positi on .
• Note that the DualMeter will read zero. Press the Dual Meter Switch, the output voltage will be displayed. Release.
• Slowly rotate the POWER CONTROL knob slowly clockwise until the needle of the DualMeter begins to move from zero.
(This indicates that the DIALOcharge output has matched the battery voltage.)
• Continue to rotate the knob clokwise to increase the current.
CHARGING THE BATTERY:
During the charging process , i t is important to frequently visually test and read the battery voltage via the DualMeter.
F A ST C HAR GING :
Fast charging is most useful for boost charging batteries on;
• vehi cles that require a quick start
• solar systems. This reduces the GenSet runtime.
The DIALOcharge has the abilit y to meet the maximum charge rate of the battery, according to its condition.
Abattery in good condition will accept a much higher rate of charge more readily than an old, sulphated battery.
Batteries can be charged to 80% of full charge by fast charging. The remaining 20% will only be accepted by the battery if the
charging current is at a low rate.
Fast charging is normally quite safe, but it could be det rimental to the life of an old battery if undertaken to frequently.
NORMAL CHARGING:
Normal charging provi des a more acceptable and beneficial recharge proces s.
Manually control the charging current via the POWER CONTROL knob.
The higher t he battery voltage and the l ower the charging current, the more charged the bat tery is.
The lower the battery voltage and the higher the charging current, the less charged the battery is.
Whi le the DIALOcharge will not allow the chargin g current to exceed its maximum by means of electronic current limiting, the
user must not allow the battery voltage to exceed the voltages as listed in the table below;
FLAT CHARGING:
Batteries in this condition have a very low specific gravity of the el ectrolyte and a very high int ernal resis tance. This inhibits
the amount of charging current the battery will draw. The POWE R CONTROL knob will need to be rotat ed clockwise clos er to
MAX, effecting a hi gher setting than normal to obtain even a small amount of charge current. This is acceptable, but the result
is that the D IALOc harge wil l supply a higher voltage to the battery.
CARE M UST BE TA KEN AT THIS STAGE
As the DIALOcharge overcomes the high internal resistance of the battery, the charging current will begin to increas e. The
charging current may even ris e to the DIALOcharge’s maximum output. As th e battery begins t o accept charge, the voltage
will reduce to a more realistic value relevent to the state of charge of the battery. Once the battery is becoming more and
more charged the current will decrease and the voltage will begin to climb. The user must not allow the battery voltage to
exceed the voltages as listed in the table above above.
OPERATIONS: OPERATIONS:
BATTERY
NO MINI AL
VOLTAGE
2V 6V 12V 18V 24V 30V 36V 48V
MAXIMUM CHARGING
TERMINAL VOLTAGE 2.5V 7.5V 15V 22.5V 30V 37.5V 45V 60V
8

IN BRIEF:
• Some battery chargers perform erratically, or suffer damage, when run from portable petrol g enerators
• This is due to poor waveform quality from small port able generators, particu larly when lig htly loaded.
• Either apply an ad ditional load to the generators when running battery chargers, or get a bet ter generator set.
• The generator VA rating should be at least FOUR ti mes the battery voltage multiplied by the charger current .
THE PROBLEM - MORE DETAIL
In recent years, WOODS Battery Chargers have been seeing an increasing number of chargers which have been damaged by
poor power quality. In all cases, power has been supplied by portable generators (“Gen-sets”) of less than 5kVA rating .
Almost all of the damaged chargers have been Woods “Dialomatic” types, since these are the style most likely to be used with
small gen-sets.
Power from gen-sets of 7kVA and higher seems to be of good quality. No problems have been reported from using chargers
with these larg er gen-sets.
Similarly, few problems have been noted i n WOODS ELECTRIC “Automatic”, “BETAcharge” and “Neptune” chargers, simply
because these are not generally used with small gen-sets.
Although most appliances are not affected by the poor waveform quality from smaller gen-sets, those appliances which use
“Phase Power Control” are particularly affected. “Phase Power Control” is used in WOODS ELECTRIC battery chargers, in speed
controls for power tools, and in domestic lighting dimmers.
T HE CAUSE – MOR E DET AIL:
The generators in many small gen-s et s produce highly distorted waveforms.
Although meters are readil y available to measure generat or output voltage and frequency, it is rare to see meters for output
distortion measurement. The easiest way to view a generators’ output is to use an oscilloscope. This will not directly measure
distortion, but it will give a good visual indication of the degree of distortion.
Here is the (simulated) waveform of a typical “cheap and nasty”
generator, shown against a pure 240V 50Hz sinewave:
Thi s particular waveform exhi bits a distortion of around 25%.
Ideally, mains power (and gen-set output power) would be a pure
sine-wave. In fact, mains power may have up to 5% distortion.
Thi s level of distor tion does not create any misb ehaviour in
Dialomatic chargers.
Some gen-sets, however, produce power with more than 20%
di stortion (sometimes as high as 25%!).
The distortion is due to the design of the generat or. The engine
driving the generator is not responsible.
The phase-control circuit s in Woods Dialomatic chargers
manufactured before 200 1 cannot cope with more than 8%
di storti on. The cir cuits i n n ew Dialomatic char ger s can cope wit h
up to 15 % dis tortion.
Woods D ialomatic battery chargers are generally quite tolerant of
the variation s in frequency and voltage produced by gen-sets, but
they don’t cope with high distortion levels.
SOLUTIONS – MORE DETAIL:
We have found that the distortion produced by gen-sets may be
reduced to useable levels by loading the generator with a resistive
load, in addition to the battery charger.
Loads of between 5 00 watts and 15 00 watts will g ener al ly r educe
the generators’ distortion sufficiently. The load must be resistive,
and it must be constant. G ood examp les include 500W
incandes cent floodlights, and bar-element rad iat ors.
Fluores cent lighting, refrigerators and stoves are unsuitable –
either because they are not resistive, or because they are
t hermostatically controlled an d may cut out at any ti me.
Here is the (simulated) waveform of the same generator as before,
now loaded with a 1000 watt resistive load :
The degree of distortion reduction is immediately apparent – it is
now down to 12%.
Thi s “resistive loading” technique works well - but the operator must locate suitabl e loads (and remember to us e them each
time!), and the engines’ fuel consumpt ion will increase.
It may be viable to upgrade your generator set, instead.
PORTABLE GENERATOR SETS: PORTABLE GENERATOR SETS:
0 8m 16m 24m 32m 40m 48m
-600
-400
-200
0
200
400
600
Xa: 48.00mXb: 0.000
Yc: 337.8 Yd:-340.0
a-b: 48.00m
c-d: 677.8
freq: 20.83
Ref=Ground X=8m/Div Y=voltage
d
c
b a
A
B
0 8m 16m 24m 32m 40m 48m
-400
-200
0
200
400
600
800
Xa: 48.00mXb: 0.000
Yc: 537.8 Yd: -140.0
a-b: 48.00m
c-d: 677.8
freq: 20.83
Ref=Ground X=8m/Div Y=voltage
d
c
b a
A
B
9

FASCIA INDENTIFICATION: FASCIA INDENTIFICATION:
DualMeter : Displays
both battery volts and
the charging amps .
Model Number
DIALOcharge
s pec ifications
DualMeter Switch :
Reads AMPS by
default. Press the
switc h t o r ead VOL TS.
Power Controller :
Slowly rotate from
MIN to MAX to
increase the power
output.
Operating and
Warning
Instructions :
Read for operating
the DIALOcharge.
Ma i ns In p ut :
Use only supplied
cable.
Serial Number :
Input circuit breaker :
Open circuits mains
supply.
Output circuit breaker:
Open circuits battery
connection.
Positive :
bat ter y terminal
Ne ga ti v e :
bat ter y terminal
10

PARTS LIST: PARTS LIST:
COMPONENT D1230 D1260 D2415 D2430 D2460 D4815 D4830
TRANSFORMER 30AT15750
30S15750
30S151500 30AT15750
30S15750
30S15150 0 2 off
30S151500
2 off
30AT15750
2 off
30S1 51500
CONTROLLER 41D1230 41D1260 41D2415 41D2430 41D2460 41D4815 41D4820
SWITCH-POT 79 D200 79D200 79D200 79D200 79D200 79D200 79D200
DUALMETER 64D1230 64D1260 64D2415 64D2430 64D2460 64D4815 64D4830
RECTIFIER 4035 10 401280 403510 40351 0 403510 403510 403510
SHUNT 36050 36100 36025 3 6050 36100 36025 36050
TEMPERATURE SENSOR
FAN
43505 43505 43505 4 3505 43505 43505 43505
TEMPERATURE SENSOR
TRANSFORMER
4310 05 43 1005 431005 43100 5 431005 431005 4 31005
INPUT OVERLOAD 52M06 52M16 52M06 52M16 52M20 5 2M1 6 52M20
OUTPUT OVERLOAD 52M63 52M40.3 52M32 52M63 52M40.3 52M1 0.3 52M20.3
POSITIVE TERMINAL 33R 34490 .1 33R 3 3R 3449 0.1 34490.1 34490.1
NEGATIVE TERMINAL 33B 34490 .4 33B 33B 3449 0.4 34490.4 34490.4
OUTPUT CABLES
POSITIVE & NEGATIVE
36D030 36D060 36D015 36D030 36D060 36D 015 36D030
COOLING FAN 90124 90124 90124 9 0124 90124 90124 90124
INPUT CABLE 35322 35322 35322 3 5322 35322 35322 35315
11

COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION:
TRANSFORMER
MODEL PART #
D1230 30A15 750
D2415 30A15 750
D4815 2 off - 30A15750
TRANSFORMER
MODEL PART #
D1230 30S15750
D2415 30S15750
TRANSFORMER
MODEL PART #
D1260 30S151500
D2430 30D151500
D2460 2 off - 30D151500
D4830 2 off - 30D151500
12

COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION:
CONTROLLER
MODEL PART #
D1230 41D1230
D1260 41D1260
D2415 41D2415
D2430 41D2430
D2460 41D2460
D4815 41D4815
D4830 41D4830
SWITCHPOT ASS’Y
MODEL PART #
All 79D200
DUALMETER
MODEL PART #
D1230 64D1230
D1260 64D1260
D2415 64D2415
D2430 64D2430
D2460 64D2460
D4815 64D4815
D4830 64D4830
13

COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION:
RECTIFIER
MODEL PART #
D1230 403510
D2415 403510
D2430 403510
D2460 403510
D4815 403510
D4830 403510
RECTIFIER
MODEL PART #
D1260 401280
SHUNT
MODEL PART #
D1230 36Z050
D1260 36Z100
D2415 36Z025
D2430 36Z050
D2460 36Z100
D4815 36Z025
D4830 36Z050
14

COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION:
TEMPERATURE SENSOR
MODEL TYPE
All Heatsink
50°C NO
FAN
100°C NC
TRA NS FO RM ER
43505 431005
CIRCUIT BREAKER
RATING PART #
2Amps 52M02
4Amps 52M04
6Amps 52M06
10 Amps 52M10
16 Amps 52M16
20 Amps 52M20
32 Amps 52M32
63 Amps 52M63
CIRCUIT BREAKER
RATING PART #
3 X 10 Amps 52M10.3
3 X 20 Amps 52M20.3
3 X 40 Amps 52M40.3
3 X 63 Amps 52M63.3
15

COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION:
OUTPUT TERMINALS 30Amp
TYPE PART #
RED 344R
BLACK 344B
OUTPUT TERMINALS 60Amp
TYPE PART #
RED 34490.1
BLACK 34490.4
OUTPUT CABLE CLAMPS
MODEL PART #
D1230 36D030
D1260 36D060
D2415 36D015
D2430 36D030
D2460 36D060
D4815 36D015
D4830 36D030
16

COMPONENT IDENTIFICATION: COMPONENT IDENTIFICATION:
120mm COOLING FAN
TYPE PART #
all CHARGERS 40mm
12Vdc 90124.12
24Vdc 90124.24
110Vac 90124.1
240Vac 90124
25mm
240vAC 90125
120mm FAN GRILLE
MODEL PART #
All 90120G
KNOB
MODEL PART #
All 79K2
17

As future product developments are made, supplements may be included in this section to keep your
information up to date.
UPGRADES & SUPPLEMENTS: UPGRADES & SUPPLEMENTS:
18

19
SECTION A:
Before using the WOODS Bat tery Charger , it is vitally import ant record the following information;
1WOODS Battery Charger model number
2WO ODS Battery Chargers serial number
3date of purchase
4place of purchase
∗ we al so suggest you at tach a copy of you r purc hase invoice to thi s document, for future reference
PLEA SE RETAI N T HI S I NFORMATI ON U NTIL W ARRANT Y SERVI CE IS REQUIRE D.
SECTION B:
WO ODS Battery Chargers will hon our war ranty if;
1the WOODS Battery Charger fails within 12 months of purchase by end user
2the product is ret urned to an auth orised service agent
3the freight is prepaid to an authorised service agent
4proof of purchase is provided with warranty claim
5failure is due to fault y workmanship and/or parts failure
SECTION C:
WO ODS Battery Chargers will void warran ty if;
1the WOODS Battery Charger is used i n an improper manner, eg: outside its specifications
2the WOODS Battery Charger has been incorrectly installed and/or connected
3failure is caused by gross damage such as, droppage, water damage, etc
4the unit has been tampered with
5non-genuine parts have been installed
6the WOODS Battery Charger has been repaired by persons NOT aut horised by WOOD S Battery Chargers.
7outs ide the warranty period
8no proof of purchase is supplied
SECTION D:
I tems not cover ed by warrant y;
13rd party service activities and charges
2Charges incurred for travelling to or from repair site
3Costs of non-genuine parts
SECTION E:
In the event of a warranty c laim, please provide the service agent with the fol lowing;
1your faulty WOODS Battery Charger, (pre-paid freight, if necessary)
2the information as reques ted SECTION A
3 a writt en desc ription of fault(s)
4your contact details
SECTION F:
Note: If no fault is found in the WOODS Battery Charger, servicing is covered by warranty - but the return freight cost wi ll
be at the owners’ expense.
WOODS Battery Chargers
7Woo d ford P la c e, P .O. Box 1 1 8
Thornton, 2322.
Phn: 02 4966 2811 Fax: [phone]
WARRANTY CERTIFICATE:

WOODS BATTERY CHARGERS Pty Ltd
7Woodford Place, Thornton, 2322
P.O. Box 118, Th ornton, 2322
Phone : [phone]
Facsimile: [phone]
email: [e-mail]
website: www.woodsbatterychargers.com
CONTACT: CONTACT:
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