Woodward easYgen-2500 User manual

easYgen-2000 Series
Option Manual Genset Control
easYgen-2500 Rental (Option K33)
Software Version 1.00xx
37537

© 2011
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart
Germany
Telephone: [phone]
Fax: [phone]
email: [email protected]
Internet: http://www.woodward.com
37537easYgen-2500 Rental (Option K33) | Genset Control2

Brief Overview
NOTICE!
This option manual must be used together with the
device standard manual. A option manual only
describes the additional functionality of the device.
Please refer to Ä ‘Additional functionality’ on page 5
for details.
The following standard manual is required to install,
commission and operate the device:
– easYgen-2200/2500 manual (37535)
Fig. 1: easYgen-2500 (housing)
1 Analog output and generator CT terminal
2 Mains/generator/busbar PT terminal
3Service port connector (USB/RS-232)1
4 Relay outputs terminal
5 Discrete inputs terminal
6 CAN bus interface terminal #1
7 Analog input/outputs terminal and discrete inputs terminal
8 Relay outputs terminal
9 CAN bus interface terminal #2
10 RS-485 interface terminal
1 Optional configuration cable for ToolKit configuration
software and external extensions/applications
required:
–USB connector: DPC-USB direct configuration
cable – P/N 5417-1251
–RS-232 connector: DPC-RS-232 direct configura-
tion cable – P/N 5417-557
The easYgen-2000 Series are control units for engine-generator
system management applications.
The control units can be used in applications such as: rental gener-
ators, stand-by, AMF and peak shaving.
Brief Overview
37537 easYgen-2500 Rental (Option K33) | Genset Control 3

Fig. 2: Sample application setup
A typical application mode for the control unit is the use for opera-
tion of the GCB.
nIn this case, the easYgen will function as an engine control with
generator, mains and engine protection.
nThe control unit can open and close the generator circuit
breaker (GCB).
For a listing of additional application modes and setups
please refer to 'Chapter: Application' in
easYgen-2200/2500 manual (37535).
Sample application setup
Brief Overview
37537easYgen-2500 Rental (Option K33) | Genset Control4

The easYgen-2500 Rental controllers have some addi-
tional features compared to the standard
easYgen-2500 controllers. The differences are listed
below.
–Switchable parameter sets. Refer to Ä Chapter
2.1.1 ‘Switchable Parameter Sets’ on page 15 for
details.
–Period of use counter. Refer to
Ä Chapter 2.1.2
‘Configure Counters’ on page 21 for details.
–Specialised menu screens. Refer to Ä Chapter
2.2.1 ‘Front Panel Access’ on page 21 for details.
–Open delta connected system. Refer to
easYgen-2200/2500 manual (37535) for details.
The setting range of "Generator voltage meas-
uring" (parameter 1851) was extended to the entry
"3Ph 4W OD".
The following parts are included in the scope of delivery. Please
check prior to the installation that all parts are present.
Fig. 3: Scope of delivery - schematic
A easYgen-2500 genset control
B Product CD (configuration software and manual)
C Clamp fastener installation material - 4x
D Screw kit installation material - 8x
Additional functionality
Scope of delivery
Brief Overview
37537 easYgen-2500 Rental (Option K33) | Genset Control 5

Brief Overview
37537easYgen-2500 Rental (Option K33) | Genset Control6

Table of contents
1 General Information.................................................................................................................. 9
1.1 About This Manual...................................................................................................................... 9
1.1.1 Revision History.......................................................................................................................... 9
1.1.2 Depiction Of Notes And Instructions........................................................................................... 9
1.2 Copyright And Disclaimer.......................................................................................................... 10
1.3 Service And Warranty............................................................................................................... 10
1.4 Safety........................................................................................................................................ 11
1.4.1 Intended Use............................................................................................................................. 11
1.4.2 Personnel.................................................................................................................................. 11
1.4.3 General Safety Notes................................................................................................................ 12
1.4.4 Protective Equipment And Tools............................................................................................... 14
2 Additional Functionality.......................................................................................................... 15
2.1 Configuration............................................................................................................................. 15
2.1.1 Switchable Parameter Sets....................................................................................................... 15
2.1.2 Configure Counters................................................................................................................... 21
2.2 Operation................................................................................................................................... 21
2.2.1 Front Panel Access................................................................................................................... 21
2.3 Appendix................................................................................................................................... 22
2.3.1 Data Protocols........................................................................................................................... 22
2.3.2 LogicsManager Reference........................................................................................................ 23
2.3.3 Event And Alarm Reference...................................................................................................... 24
3 Glossary And List Of Abbreviations...................................................................................... 25
4 Index......................................................................................................................................... 27
Table of contents
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Table of contents
37537easYgen-2500 Rental (Option K33) | Genset Control8

1 General Information
1.1 About This Manual
1.1.1 Revision History
Rev. Date Editor Changes
NEW 2012-02-20 TE Manual
nRelease
1.1.2 Depiction Of Notes And Instructions
Safety instructions are marked with symbols in these instructions.
The safety instructions are always introduced by signal words that
express the extent of the danger.
DANGER!
This combination of symbol and signal word indicates
an immediately-dangerous situation that could cause
death or severe injuries if not avoided.
WARNING!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause death
or severe injuries if it is not avoided.
CAUTION!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause slight
injuries if it is not avoided.
NOTICE!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause prop-
erty and environmental damage if it is not avoided.
This symbol indicates useful tips and recommenda-
tions as well as information for efficient and trouble-
free operation.
To emphasize instructions, results, lists, references, and other ele-
ments, the following markings are used in these instructions:
Safety instructions
Tips and recommendations
Additional markings
General Information
About This Manual > Depiction Of Notes And Ins...
37537 easYgen-2500 Rental (Option K33) | Genset Control 9

Marking Explanation
Step-by-step instructions
ðResults of action steps
References to sections of these instructions and to
other relevant documents
Listing without fixed sequence
[Buttons] Operating elements (e.g. buttons, switches), display
elements (e.g. signal lamps)
‘Display’ Screen elements (e.g. buttons, programming of func-
tion keys)
1.2 Copyright And Disclaimer
Disclaimer
All information and instructions in this operating manual have been
provided under due consideration of applicable guidelines and reg-
ulations, the current and known state of the art, as well as our
many years of in-house experience. Woodward GmbH assumes no
liability for damages due to:
nFailure to comply with the instructions in this operating manual
nImproper use / misuse
nWillful operation by non-authorized persons
nUnauthorized conversions or non-approved technical modifica-
tions
nUse of non-approved spare parts
The originator is solely liable to the full extent for damages caused
by such conduct. The agreed upon obligations in the delivery con-
tract, the general terms and conditions, the manufacturer’s delivery
conditions, and the statutory regulations valid at the time the con-
tract was concluded, apply.
Copyright
This operating manual is protected by copyright. No part of this
operating manual may be reproduced in any form or incorporated
into any information retrieval system without written permission of
Woodward GmbH.
Delivery of the operating manual to third parties, duplication in any
form - including excerpts - as well as exploitation and/or communi-
cation of the content, are not permitted without a written declara-
tion of release by Woodward GmbH.
Actions to the contrary exact damage compensation. We reserve
the right to enforce additional claims.
1.3 Service And Warranty
Our Customer Service is available for technical information.
Please see page 2 for the contact data.
In addition, our employees are constantly interested in new infor-
mation and experiences that arise from usage and could be val-
uable for the improvement of our products.
General Information
Service And Warranty
37537easYgen-2500 Rental (Option K33) | Genset Control10