Workhorse CUT810C User manual

Owner’s Manual
CUTLASS SERIES
Models: CUT68C and CUT810C
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
800-778-8779 Workhorseproducts.com 1
67-1610 Rev J15

Congratulaons on your purchase of the Cutlass.
Check the crate for damages. DO NOT accept the crate if there are any damages caused by improper
handling during shipping. Immediately report any damages to the carrier and contact Workhorse
Products at, 800-778-8779.
Be sure to inspect the crate contents immediately, while the carrier is sll present. Even though our
packaging has been designed to handle normal shipping condions, we cannot foresee damages
done by the carrier. We will not be responsible for damages that occur during transportaon.
If there are damages immediately nofy the driver, le a claim with the carrier and call Workhorse
Products.
The Importance of the Owner’s Manual:
The purpose of the Owner’s Manual is to familiarize you with the parts and operaons of the
Cutlass.
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Introducon

Safety Procedures
rod
CUT68C 6 Color, 8 Staon Electric Index, Pneumac Heads
Max Print Area: 20X20" (51X51CM) W/ Every Other Head 32X20" (81X51CM)
Power: Electric, 1 Phase, 220V, 50-60HZ, 13 AMPS; Air 100 PSI (6.9 BAR), 5 CFM (142 L/M)
Diameter: 12'6" (3.8M) Weight 3,120 Lbs(1,415KG) Speed 750-850 (60-70 Doz) Per Hour
CUT810C
CUTLASS AUTOMATIC PRESSES
MODEL #
8 Color, 10 Staon Electric Index, Pneumac Heads
Max Print Area: 20X20" (51X51CM) W/ Every Other Head 32X20" (81X51CM)
Power: Electric, 1 Phase, 220V, 50-60HZ, 16 AMPS; Air 100 PSI (6.9 BAR), 6 CFM (170 L/M)
Diameter: 14’ (4.3M) Weight 4,225 Lbs(1,916KG) Speed 750-850 (60-70 Doz) Per Hour
SABRE ROLL IN FLASHBACK FLASH CURING UNIT
Flashback: 20X20" (51X51CM)
Power: 220V, 50-60HZ, 4,400 Was, 20 AMP
SFB2020
SABRE PLUG N GO AND UNIVERSAL QUARTZ FLASHES
Quartz Flash: 20X32" (51X81CM)Power: 3 Phase, 220V, 60HZ, 40 AMPS W/ 1 Phase, 60 AMPS
Quartz Flash: 20X24" (51X61CM) Power: 3 Phase, 220V, 60 HZ, 50 AMPS
QF W/ Photocell: 20X24" (51X61CM) Power: 3 Phase, 220V, 60HZ, 40 AMPS W/ 1 Phase, 60 AMPS
QF W/ Photocell: 20X32" (51X81CM) Power: 3 Phase, 220V, 60 HZ, 50 AMPS
SBR2032QF
SBR2032UN
SBR2024UN
SBR2024QF
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Introducon

Safety ProceduresSafety Procedures
Introducon
Operaon of Machine
The Cutlass incorporates modern electronic technology with sophiscated pneumac indexing and an ex-
tremely precise registraon system. The Cutlass also provides smooth and ecient operaon with excellent
print quality and unsurpassed funconality. It is important that the operaon and maintenance of your new
machine follow the guidelines specied in this manual. The guidelines are specic to the intended funcon of
the machine (texle screen prinng); any use, other than the intended funcon, will void your warranty and
may result in personal injury. Compliance with the operaon, maintenance and safety guidelines of the ma-
chine will ensure years of trouble-free prinng.
Before You Begin
Throughout this manual, references will be made to features, funcons, and controls used in the day-to-day
operaon of the machine.
Safety Guidelines
The Cutlass has been designed to give years of reliable service. It is essenal that operators be alerted to the
safe operaon of this machine, and the pracces to avoid what could lead to serious injury. The following
safety guidelines are necessary for the safe installaon, operaon, and maintenance of the machine.
3730 E. Southern Avenue, Phoenix, AZ 85040 USA
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Introducon

Safety Procedures
Workhorse Products has set forth all eorts to design and manufacture safe and dependable machines. However, it is
impossible to predict all situaons and circumstances that may cause dangerous condions. Therefore, Workhorse
Products requires all operators and maintenance personnel use every means possible to ensure the safe operaon of
the machine which will, in turn, ensure the safety of the personnel.
Following are the fundamental safety guidelines:
Installaon:
o Adequate power supplies (electrical and pneumac) should be installed and connected by cered technicians.
o The machine should be located in an area with sucient room to operate.
o The machine should be secured to the oor.
Operaon:
o The area around the machine should be maintained in a clean and obstacle free condion.
o The Cutlass should only be operated according to the specicaons of the machine.
o The operator should make a visual inspecon of the machine before operang.
o Safety devices should be inspected daily.
o If the machine does not appear to be funconing properly, immediately stop the operaon and aend to all issues/concerns.
o The machine should NEVER be operated unless all safety precauons and devices are in place.
o Maintain a safe distance from all moving parts.
o Loose clothing should not be worn while operang the machine.
o Operators should wear any/all safety equipment necessary to operate the machine.
o Maintain proper sengs and adjustments for operaon of the machine.
o NEVER aempt to enter into or crawl under the machine while it is in operaon.
o Clear the machine of all garments, ink, and potenal hazards at the end of the day.
o Maintain a copy of the Operaon & Maintenance Manual within reasonable distance to the machine.
Maintenance:
o Equipment modicaons are not allowed without wrien consent from Workhorse Products.
o All power supplies should be turned o while performing machine maintenance.
o Maintenance of all power supplies (electrical and pneumac) should be performed by cered technicians.
o Only qualied personnel should perform machine maintenance.
o Maintenance quesons/issues/concerns should be directed to Workhorse Products.
The machine operator is responsible for compliance with all safety guidelines set forth and the use of general industry
safety precauons. Personal and property damage claims are disqualied if damages result from operators failing to
follow published safety guidelines.
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Introducon

Safety Procedures
WARNING
RISK OF ELECTRICAL SHOCK! Turn ALL power to unit OFF before service.
All service should be done by, or under the supervision of a trained technician.
SAFETY FIRST:
Safety is essenal to properly ulize the Cutlass.
The equipment is made of heavy moving parts and
if the safety precauons are not observed, serious
injury could occur.
 DO NOT operate this equipment without funconal safety cables in place.
 DO NOT allow anybody who has not been trained in the safe operaon of the machine near the machine.
 DO NOT allow children near the equipment at any me.
 DO NOT leave the equipment unaended while operang.
 DO NOT operate the equipment without vocal warning. For example, “CLEAR” or “READY”.
 DO NOT operate without visual inspecon to ensure there are no personnel within the operaonal area
of the equipment.
 ALWAYS disconnect the power source when servicing or entering the machine.
THIS PRODUCT IS INTENDED FOR INDOOR USE ONLY
1. MAIN AIR LOCKOUT VALVE: A lockout valve located before the main
lter regulator has been provided as an added safety precauon. The
valve allows for a padlock to be installed, prevenng air from being sup-
plied to the equipment.
2. SAFETY CABLE: The safety cables are yellow cables that route around
the perimeter of the equipment. If disconnected the main control’s
power will be interrupted and air will be emped from the machine by
the main dump valve.
DURING AN EMERGENCY SITUATION:
Push the emergency stop buon or
disconnect the safety cables.
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Safety Procedure

There are a number of funcons that can be preformed on the “o” screen:
1. The power buon in the upper right-hand corner will turn the machine on, and will supply power to all of
the devices on the machine. The display will then change screens to “Manual Mode”, and show every print
head (as shown below).
2. The language buon is located to the le of the power buon and can be used to change the language of
the machine.
3. The systems buon is located to the le of the language buon, which controls:
A. “Check for Updates” - Will check the Workhorse cloud system for rmware updates
(Wi-Fi connecon required)
B. “Register Machine” - Resister the machine online.
C. “Change Time” - Adjusts the date and me on the machine.
D. “Congure Wi-Fi” - Opens the Wi-Fi conguraon menu, where the machine can connect to Wi-Fi.
When connected to Wi-Fi the machine can receive updates, communicate with the cloud, and allow
for remote troubleshoong.
E. “Restart Tablet” - Will restart the machine if needed. This buon should not be used on a regular
basis.
F. “Support Connect” - Directly connect with Workhorse Products support.
G. “Close” - Will close the sub-menu and return to the “o” screen.
The image above is the Cutlass in the “o” screen.
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Touchscreen Controls
A.
B.
C.
D.
E.
F.
G.

M — “Manual” mode is typically used to set up the
press. This mode gives the operator complete control of
the press funcons.
A—“Full Auto” mode will automacally index the ma-
chine aer the prior print sequence has nished. This
mode eliminates the use of the foot pedal or the
“Connue” buon to begin the next print sequence. In
“Full Auto” mode the foot pedal acts as a “Skip Shirt”
buon.
P —“Auto w/Pedal” mode will only allow the machine
to begin the next print sequence when the foot pedal
is used or the “Connue” buon is pressed.
1 — “Sample Print” mode allows the operator to send
one item around the machine to ensure the setup is
accurate.
 “Begin” will start a new print job, and sequenally print
and ash on the heads that are acvated.
 “Pause” will pause a print job at any me. To resume,
press this buon again.
 “Finish” will sequenally deacvate the print and ash
heads as the last item is nishing.
 “Skip Shirt” While in “Full Auto” mode, this funcon
makes it possible to not place an item on a pallet. As it
indexes, the machine will not print or ash on the selected
pallet, (the foot pedal serves the same funcon).
 “Connue” while in “Auto w/ Pallet” mode will connue
the print sequence, (the foot pedal serves the same func-
on).
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Touchscreen Controls
The buons on the boom of the screen will
change according to the “Print Mode” selected.
These buons signify the basic funcons needed
when prinng:

A. “Rapid Strokes” - This funcon will not lower the table between mulple print strokes on the same head. The item will remain
against the screen as the head oods the ink and prints again. The “Rapid Stroke” funcon can signicantly increase producon.
B. “Preheat Flash” -
C. “Advanced Flashback” -
D. “Index Direcon” - Will change the direcon the pallets index, either right or le. The icons for load and unload will swap and
the head numbers will remain the same. The machine is designed to run in either direcon for any length of me.
E. “Manually Index” - Will allow the operator to immediately index the machine in the chosen direcon.
F. “Indexing Mode” - This funcon allows the operator to index one or two pallets at a me. (double-indexing)
G. “Table Up/Down” - Will immediately raise or lower the pallets.
H. “Orbital Mode” - A mode that allows the operator to send garments around the press mulple mes to maximize print head and
ash capabilies.
I. “Timers” - Opens the “Timers” page—reference page 11 of this manual.
J. “Heads O” -
K. “Warm Pallets” - The machine will index and the ash heads will cycle to warm the pallets to an ambient temperature in
preparaon for producon.
L. “Place Shirt on All Pallets” - This funcon will tell the machine that a shirt is loaded on every pallet, signied by a shirt icon on
the pallet. The “Place Shirts om All Pallets” funcon can be useful to clear shirts when terminang a job aer it has started.
M. “Remove All Shirts” - This funcon will tell the machine that the operator has removed all shirts from each pallet, signied by
the lack of a shirt icon on each pallet. The “Remove All Shirts” can be useful when terminang a job aer it has started.
N. “Advanced” - This funcon will open the “Advanced Sengs” menu.
O. “Status” - Shows the current status of all inputs and outputs of the machine.
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Touchscreen Controls
A.
B.
C.
D.
E.
F.
G.
H.
I. J.
K.
L.
N.
M.
O.

To access the “Print Opons” menu, press on the specic print head that needs to be adjusted. In this menu the following
can be set:
A. “Acve” - This buon acvates or deacvates a print head. An acve print head will appear in green, while an inacve print head will appear
as red. An inacve print head will not perform any funcons during a print sequence.
B. “Home Posion” - This buon will specify where the print head should be while in a rest state. “Inner” denotes nearest to the center of the
machine. This can be used to reverse the ood and print direcon on a print head.
C. “Place Shirt” - This buon will virtually place a shirt under a specic print head, which is signied by a shirt icon. This indicates there is a shirt
ready to be printed under the head.
D. “Strokes” - This feature the operator to set up mulple print strokes on a specic head. Press the “1 Stroke(s)” buon to open a sub menu
which allows the operator to enter the desired amount of strokes. Press the green checkmark to save the selecon.
E. “Step Back” - The head will step backwards by one print head before connuing. Reference page 11 of this manual.
F. “Ink Type” - This buon lets the operator select either water based or plassol ink. This funcon determines when the head should ood to
minimize drying issues with water based ink.
G. “Flood With Index” - This buon will direct the head to ood the screen while indexing. Selecng “With” will signicantly increase producon.
H. “Flash Head” - Selecng this buon will prevent the machine from ooding or prinng on a head that contains a ash cure.
This buon is necessary when working with a Workhorse Flashback in the heads-up posion or any ash unit that does not plug into the ash
jack on the print arm control panel. When using a Workhorse Quartz Flash or Flashback the system will automacally detect that a ash has
been connected. A lightning bolt icon will appear on a digital print head if a Workhorse Quartz Flash or Flashback has been connected, or when
the “ON” buon has been pressed.
I. “Flash with Index” - This buon will begin the ash cycle as the index cycle begins. The “Flash with Index” funcon can help increase producvi-
ty by pre-heang the ash.
J. “Flash Time” - When selected, a sub menu opens and a number pad will appear to allow the operator to specify the number of seconds the
ash will be energized. When using a Workhorse Quartz Flash, the me will be controlled automacally. When using a dierent ash, including a
Workhorse Flashback, this will allow the machine to not lower the table before the me has expired.
K. “Print”/ “Flash ” - This buon will immediately cycle the print sequence for this print head only. The head will either print or ash, depending
on the sengs.
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Touchscreen Controls
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.

The “Timers” menu allows the operator to set mers that can be used to adjust the press.
 “Index Dwell” - Delays the machine before it indexes
again in (A) “Full Auto” mode. This funcon slows the ma-
chine to allow more me to unload and load the press
before the print cycle completes.
 “Safety Timeout” - Automacally disables the foot pedal
from starng a print sequence while in (P) “Auto w/ Pedal”
mode if the pedal has not been pressed within the same
amount of me.
 “Flood Chop Delay” - Delays the ood carriage from mov-
ing aer the print and chop sequence has completed.
 “Print Chop Delay” - Delays the print carriage from moving
aer the ood and chop sequence has completed.
 “Close” - This will close the sub-menu.
To access the “Counter” menu, press the round shirt buon
next to the current print job count. A sub-menu will appear
with the following funcons:
 “Reset Counter” - Resets the counter back to zero.
 “Set Job Count” - Allows the operator to select the num-
ber of items to be printed before a warning appears and
the machine is paused.
 “Close” - This will close the sub-menu.
The step back funcon is a powerful feature allowing the
press to perform a print, ash, print, and a second ash while
only using two print heads (instead of four). To acvate this
feature, setup one head as a ash and turn “Step Back” mode
on for that head (as seen on the screen capture to the right):
With the sengs congured per the example the machine will
perform as below:
1. Forward index and print the item on head 1.
2. Forward index and ash the item that was printed on
head 1.
3. Reverse index and print the same item on head 1.
4. Forward index and ash the same item on head 2.
5. Forward index and print all remaining congured heads.
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Touchscreen Controls

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Touchscreen Controls
Advanced Flashback sengs allows for the user to
have more control on how the ash interacts with the
press. To make “Advanced FB” available the “Rapid
Strokes” funcon needs to be in the o posion and
the ashback needs to be in “Print-Print-Flash” mode.
 “Flash Time” - The amount of me it takes for the
ash to shule in and out. Press “Flash Time” to
easily change the amount of ash me.
 “Flash Interval” - The amount of print strokes before
the ashback ashes. Press “Flash Interval” to easily
change the amount of print strokes. For example, to
Print-Print-Flash-Print, set the ash interval to two
strokes.
 “Flash Before Print” - Turn the ash on before in-
dexing. This allows for the pallets to be heated up
even at the very beginning of a job, so that every
garment is equally cured.
 “Close” - Exit the Advanced Flashback menu.
Easily register the machine with the portal by accessing
the main menu on the “o” screen.
 “Register Machine” - By pressing this the tablet will
bring the user to the Workhorse website to register
the machine. Registering is important because it
makes it possible for the machine to receive system
updates and connect with Workhorse maintenance.

The “Troubleshoong” menu can help x any issue that may arise with the press. This feature captures detailed in-
formaon of the machine’s funcon and logs it, to assist the operator and Workhorse Products technical support to
quickly diagnose a problem.
The “Machine Maintenance” secon noes the operator when maintenance is required. Roune maintenance is
required to maintain opmal operang condions.
The “Print Arms” secon allows the operator to change the physical I/O ports for each print head. This funcon can be
useful if a problem arises with an I/O port on the press. Workhorse Products technical support is available to assist
with this funcon.
The lower poron of this page shows the status of all physical inputs in real-me, which can be useful with trouble-
shoong a potenal sensor issue. Workhorse Products technical support is available to assist with this funcon.
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Touchscreen Controls

5 1/2”
___________________________
_________
Workhorse Products Screen Making Suggesons:
 Screens should be pre-registered.
 The image should be centered side to side.
 The highest printed part of the image should be at least ve and one half inches from the top outside edge of the screen
frame.
 Maintain image placement on each screen to one eight of an inch of one another.
 Taping the back of the screen within one inch of the image area will minimize emulsion breakdown for longer runs.
 Tape the sides on the inside of the screen where the squeegee rests to protect the mesh.
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Image Placement

FRONT MICRO UP / DOWN ADJUSTMENT: Turning this knob counter-clockwise causes the image to
shi down on the garment being printed. Turning this knob to clockwise causes the image to shi up the
garment being printed.
FRONT MICRO LEFT / RIGHT ADJUSTMENT: Turning
this knob counter-clockwise causes the image to shi
to the le on the garment being printed. Turning the
knob clockwise causes the image to shi to the right
on the garment being printed.
MICRO LOCKING HANDLES: Loosen these handles to move the screen and perform micro adjustments.
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Micro Registraon

The rear micro is equipped with side to side adjust-
ments for micro adjustment. Turn the knob counter-
clockwise to shi the screen to the right. Turn the
knob clockwise to shi the screen to the le.
Before seng up the job, adjust the knobs so that the arrow is in the center of the square. The micro
adjust being centered signies there is plenty of micro adjustment to properly register the job.
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Micro Registraon

Aer screen alignment is completed, lock the screen clamps to hold the screen in registraon. The control
panel on top of the print head triggers the pneumac cylinders to lock down the clamp bars.
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Micro Registraon

Squeegee and Floodbar
Pneumac Lock
Front Screen Clamp
Lock or Unlock
Flood Speed Control
Print Speed Control
Manual Test Print
Table Up
Rear Screen Clamp
Lock or Unlock
Quartz Flash
Connecon
Index Tables
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Print Head Controls

Manually test a stroke while seng up a design. Press and
hold the buon for one second to acvate.
The table is cycled by pushing and holding the buon with
the shirt icon with arrows on each side for three seconds.
The machine will rotate in the direcon that was specied
earlier.
The pallet is raised and lowered by pushing and holding the
buon with the shirt icon that has arrows above and below
it for one second. The machine will raise. Press and hold
again to lower the machine.
Flood speed is adjusted by turning the knob clockwise to
increase or counter-clockwise to decrease the speed of the
carriage.
Print speed is adjusted by turning the knob clockwise to
increase or counter-clockwise to decrease the speed of the
carriage.
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Print Head Controls

The toggle valve locks and unlocks the squeegee and
oodbar into posion.
The pair of toggle valves locks and unlocks the screen
clamps. Each valve operates either the front or rear
screen clamps.
Each print head has a stroke length adjustment. The
sensors on the squeegee carriage read this informaon
to determine when to limit the carriage travel.
To control the stroke length for the ood stroke, move
the black knurled knob fore and a on the print arm to
limit carriage travel.
To control the stroke length for the print stroke, move the black
knurled knob fore and a on the print arm to limit carriage travel.
The carriage will only travel the distance between the two black
knurled adjustment knobs.
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Print Head Controls