Worx WX540 Installation manual

WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
SAFETY AND OPERATING mANUAL
ORIGINAL INSTRUcTIONS

2
WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
GENERAL POWER TOOL
SAFETY WARNINGS
WARNING: Read all safety warnings
and all instructions. Failure to follow
the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable liquids,
gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power tools.
Unmodified plugs and matching outlets
will reduce risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use
the cord for carrying, pulling or
unplugging the power tool. Keep
cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool
outdoors, use an extension cord
suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a
damp location is unavoidable, use
a residual current device (RCD)
protected supply. Use of an RCD
reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are
doing and use common sense when
operating a power tool. Do not use
a power tool while you are tired or
under the influence of drugs, alcohol
or medication. A moment of inattention
while operating power tools may result in
serious personal injury.
b) Use personal protective equipment.
Always wear eye protection.
Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position
before connecting to power source
and/or battery pack, picking up or
carrying the tool. Carrying power
tools with your finger on the switch or
energising power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating
part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your
hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of
dust collection can reduce dust-related
hazards.

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use
the correct power tool for your
application. The correct power tool will
do the job better and safer at the rate for
which it was designed.
b) Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be controlled
with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such preventive
safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to operate
the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool’s operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.
g) Use the power tool, accessories
and tool bits etc. in accordance
with these instructions, taking into
account the working conditions and
the work to be performed. Use of the
power tool for operations different from
those intended could result in a hazardous
situation.
5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger
specified by the manufacturer. A
charger that is suitable for one type of
battery pack may create a risk of fire when
used with another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any
other battery packs may create a risk of
injury and fire.
c) When battery pack is not in use, keep
it away from other metal objects, like
paper clips, coins, keys, nails, screws
or other small metal objects, that can
make a connection from one terminal
to another. Shorting the battery terminals
together may cause burns or a fire.
d) Under abusive conditions, liquid
may be ejected from the battery;
avoid contact. If contact accidentally
occurs, flush with water. If liquid
contacts eyes, additionally seek
medical help. Liquid ejected from the
battery may cause irritation or burns.
6) SERVICE
a) Have your power tool serviced by
a qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power
tool is maintained.
ADDITIONAL SAFETY
RULES FOR YOUR TOOL
1. Always wear a dust mask.
2. Hold power tool by insulated
gripping surfaces, when performing
an operation where the cutting
accessory may contact hidden
wiring. Cutting accessory contacting a
“live” wire may make exposed metal
parts of the power tool “live” and could
give the operator an electric shock.
3. Use clamps or another practical way
to secure and support the workpiece
to a stable platform. Holding the work
by hand or against your body leaves it
unstable and may lead to loss of control.
4. Always wear safety glasses or
eye shields when using the multi-
purposed saw. Everyday eyeglasses
have only impact-resistant lenses;

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
they are NOT safety glasses.
Following this rule will reduce the risk of
serious personal injury.
5. Always wear hearing protection
during extended periods of
operation. Following this rule will reduce
the risk of serious personal injury.
6. Keep your hands away from cutting
area. Do not reach under the material
being cut because the nearness of the
blade to your hand is hidden from your
sight.
7. Do not use dull or damaged blades.
Bent blades can break easily, or cause
kickback.
8. Always check walls, floors and ceilings to
avoid hidden power cables and pipes.
9. After long working period, external metal
parts and accessories could be hot.
10. Only withdraw the blade from the cut
when the blade has stopped moving.
11. The pivoting blade foot must be held
firmly against the material being cut to
reduce saw vibration, blade jumping and
blade breakage.
12. Before cutting, check that the cutting line
is free of nails, screws, etc.
13. Never stop the cutting blade by applying
side pressure to the blade.
14. Your multi-purposed saw is a hand held
tool; do not clamp your multi-purposed
saw.
15. Remove the battery pack from the saw
before carrying out adjustments.
16. Do not incinerate or burn the battery pack,
it may explode.
17. Do not charge a damaged battery pack.
18. Do not charge non-rechargeable batteries.
19. Battery pack and charger will be warm
during charging, this is normal.
20. Always remove the battery pack from the
charger immediately after re-charging is
completed.
21. Do not dispose of batteries. Return
exhausted batteries to your local
collection or recycling point.
WARNING: Some dust particles
created by the sawing, contain
chemicals known to cause cancer, birth
defects or other reproductive harm.
Some examples of these chemicals are:
• Leadfromlead-basedpaints.
• Crystallinesilicafrombricksandcement
and other masonry products.
• Arsenicandchromiumfromchemically
treated lumber.
Your risk from these exposures varies,
depending upon how often you do this type
of work.To reduce your exposure to these
chemicals:
• Workinawell-ventilatedarea.
• Workwithapprovedsafetyequipment,
such as those dust masks that are specially
designed to filter microscopic particles.

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
SYmBOLS
To reduce the risk of injury, user
must read instruction manual
Warning
Wear eye protection
Wear ear protection
Wear dust mask
Do not expose to rain or water
Always charge the battery pack
between temperatures 0oC to 30oC
Do not burn
Waste electrical products should
not be disposed of with household
waste. Please recycle where
facilities exist. Check with your Local
Authority or retailer for recycling
advice

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
12345
6
7
9
10 11 12

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
1. ON/OFF SWITCH
2. LOCK-OFF BUTTON
3. HAND GRIP AREAS
4. PIVOT RELEASE LEVE
5. MOTOR COVER
6. PROTECTION FINGER
7. BLADE HOLDER
8. LED WORK LIGHT (See Fig. G1)
9. FOOT PLATE
10. BASE PLATE
11. BATTERY RELEASE BUTTON
12. BATTERY PACK
13. CHARGER (See Fig. A)
14. CHARGED INDICATOR LIGHT (See Fig. A)
15. BLADE (See Fig. F)
Not all the accessories illustrated or described are included in standard delivery.

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
TEcHNIcAL DATA
Type WX540 WX540.3 WX540.9 (5-designation of machinery, representative of saw)
Rated voltage 12V
No load speed 2200/min
Stroke length 16mm
Cutting capacity
Wood 50mm
PVC pipe 45mm
Steel 4mm
Machine weight 1.2kg
NOISE AND VIBRATION DATA
A weighted sound pressure LpA: 72dB(A)
KpA 3dB(A)
A weighted sound power LwA: 83dB(A)
KwA 3dB(A)
Wear ear protection when sound pressure is over 80dB(A)
VIBRATION INFORmATION
Vibration total values (triax vector sum) determined according to EN 60745:
Cutting sheet metal Vibration emission value ahM = 7.89m/s2
Uncertainty K = 1.5m/s²
Cutting board Vibration emission value ahB = 9.67m/s2
Uncertainty K = 1.5m/s²
Cutting wooden beam Vibration emission value ahWB =10.34m/s2
Uncertainty K = 1.5m/s²
WARNING:The vibration emission value during actual use of the power tool can differ
from the declared value depending on the ways in which the tool is used dependant on the
following examples and other variations on how the tool is used:
How the tool is used and the materials being cut.
The tool being in good c ondition and well maintained.
The use the correct accessory for the tool and ensuring it is sharp and in good condition.
The tightness of the grip on the handles and if any anti vibration accessories are used.

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed.
WARNING: To be accurate, an estimation of exposure level in the actual conditions of use
should also take account of all parts of the operating cycle such as the times when the tool
is switched off and when it is running idle but not actually doing the job.This may significantly
reduce the exposure level over the total working period.
Helping to minimise your vibration exposure risk.
ALWAYS use sharp chisels.
Maintain this tool in accordance with these instructions and keep well lubricated (where
appropriate).
If the tool is to be used regularly then invest in anti vibration accessories.
Avoid using tools in temperatures of 100C or less.
Plan your work schedule to spread any high vibration tool use across a number of days.
AccESSORIES
WX540 WX540.3 WX540.9
Charger 3-5h 30min /
1.3Ah Li-Ion battery pack 1 1 /
Metal cutting blade 1 1 1
Wood cutting blade 1 1 1
Aluminum cutting blade 1 1 1
You can only use the blade type shown in Fig. F. Don’t use other blade types.
We recommend that you purchase your accessories from the same store that sold you the tool.
Use good quality accessories marked with a well-known brand name. Choose the type according
to the work you intend to undertake. Refer to the accessory packaging for further details. Store
personnel can assist you and offer advice.

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
OPERATING INSTRUcTIONS
NOTE: Before using the tool, read the
instruction book carefully.
INTENDED USE
The machine is 2 saws in 1 tool with rep saw and jig
saw function, intended for sawing wood, plastic, metal
and building materials while resting firmly on the
workpiece. It is suitable for straight and curved cuts.
cHARGING PROcEDURE
1. CHARGING YOUR BATTERY PACK
WARNING!
The charger and battery pack are specifically
designed to work together so do not attempt to use any
other devices. Never insert or allow metallic objects
into your charger or battery pack connections because
an electrical failure and hazard will occur.
2. BEFORE USING YOUR CORDLESS TOOL
Your battery pack is UNCHARGED and you must charge
once before use. When you charge the new battery
or one which has not been used for long periods of
time, it may not reach full charge until after you have
discharged it fully in use and recharged it several times.
3.1 HOW TO CHARGE YOUR BATTERY PACK
(WX540 WX540.9) (See Fig. A1)
Connect the battery charger (13) to the power supply
and the green light (14) will illuminate.
Slide the battery pack (12) into the charger base to
make the connections. And the red light (14) will
illuminate to show charging has started.
After charging approx 3-5hours, the red light will switch
to green, which means the battery is full, and charging
is completed.
3.2 CHARGING PROCEDURE (WX540.3)
(See Fig. A2)
1) Plug the charger into an appropriate outlet.The light
(WORX LOGO)(a) will be green.
2) Insert the battery pack into the charger, the WORX
logo will be red to indicate the charging process has
started.
3) On completion of charge, the logo will turn to be
green.The pack is now fully charged, unplug the
charger and remove the battery pack.
0-90O
8
2
1
15
14
13
15
Position VI
Position I
a
B
C
E3
A2
E1 G1
E2 G2
H I
A1
D F

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
4. TO REMOVE OR INSTALL BATTERY PACK
(See Fig. B)
Locate the battery release buttons (11) on side of battery
pack and depress both sides to release the battery pack
from your tool. Remove the battery pack from your tool.
After it has recharged insert the battery pack into the
battery port. A simple push and slight pressure will be
sufficient.
ADJUSTmENT
Function of this tool is the combination of a jigsaw and
a reciprocating saw, which is realized by operating the
pivot release lever (4).
Lift up the pivot release lever to full until it cannot be
lifted. (See Fig. C)
Rotate the front portion of the tool into any of the SIX
positions (0, 18, 36, 54, 72 and 90deg) (See Fig. D).
Restore the pivot release lever.
In Position I, this tool can be worked as a jigsaw.
In Position VI, this tool can be worked as a reciprocating saw.
WARNING!
When adjusting the tool, you can only hold the
foot plate (9) as shown in Fig.E1. Never hold the pivot
head as shown in Fig. E2, E3.
WARNING!
• Toavoidbeingpinched,keephandsawayfromthe
hinge when changing positions.
• Toavoidtoolbeingturnedonaccidentally,make
sure keep your hands away from the lock-off button.
REPLACING/INSERTING THE SAW BLADE
Before any work on the machine itself, remove
the battery.
The blade (15) should extend past the foot plate and
the thickness of the workpiece during the cut. Select the
blade best suitable for the material to be cut and use the
shortest blade suited for the thickness of the material.
WARNING! Cut hazard. Blade breakage may
occur if the blade does not extend past the foot
plate and the workpiece during the cut. Increased risk
of personal injury, as well as damage to the foot plate
and workpiece may result.
CAUTION: Keep your hands away from the lock-off
button to prevent switch actuation before making any
adjustments or removing or installing attachments or
accessories.
0-90O
8
2
1
15
14
13
15
Position VI
Position I
a
B
C
E3
A2
E1
G1
E2
G2
H I
A1
D
F

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
INSERTING THE SAW BLADE (See Fig. F-H)
Wear protective gloves when assembling the
saw blade. Contact with the saw blade can lead to
injuries. You can only use the blade type shown
in Fig. F.
The machine is equipped with a tool-free blade holder
(7).This makes possible easy and quick changing of the
saw blade without any additional tools.
Rotate the ring counterclockwise and hold in position.
Fully insert the blade into the blade holder slot with
blade teeth facing forward then release the ring, which
will self-rotate and clamp over the top of the blade.
(See Fig. G1&G2)
REMOVING THE SAW BLADE
To remove a blade, hold the blade and rotate the blade
holder ring counterclockwise to release the blade.
WARNING: The blade may be spring ejected so
protect your eyes.
NOTE: When using JIGSAW MODE (90 deg), the blade
teeth face forward as shown in Fig. H.
0-90O
8
2
1
15
14
13
15
Position VI
Position I
a
B
CE3
A2 E1
G1
E2
G2
H
I
A1 D
F

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
OPERATION
WARNING: Always wear eye protection while
operating this or any other power tool.
WARNING: Burn hazard. Do not touch the
blade immediately after use. Contact with the
blade may result in personal injury.
Before you begin work, ensure the material to be cut is
rigid. Small workpieces should be securely clamped to
a work table.
1. SWITCHING ON AND OFF (See Fig. I)
For starting operation of the machine, press the lock-off
button (2) first, then press and hold the On/Off switch
(1) afterwards.To switch off the machine, release the
On/Off switch (1).
For safety reasons the On/Off switch of the
machine cannot be locked; it must remain
pressed during the entire operation.
2. HAND GRIP AREAS
Always ensure you maintain a firm grip while operating
your jigsaw.
3. PROTECTION FINGER
The finger is located in front of the blade holder. While
working, it will help prevent accidental contact with the
moving blade.
4. LED WORK LIGHT
A light (8) is built-in near the end of the protection
finger.The light will automatically come on each time
the on/off switch is depressed.
5. CUTTING
WARNING: Always wear eye protection while
operating this power tool.
WARNING:
• Neverholdthepivotheadwhenoperatingthetool.
•
Never hold the motor cover when operating the tool.
Before cutting any type of material, be sure it is
firmly anchored or clamped to prevent slipping.
Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.
• Placebladelightlyagainstworktobecut,depress
the trigger switch and allow it to obtain maximum
speed before applying pressure.
• Wheneverpossible,thesawfootplatemustbe
held firmly against the material being cut.This will
prevent the saw from jumping or vibrating and
0-90O
8
2
1
15
14
13
15
Position VI
Position I
a
B
C E3
A2 E1 G1
E2 G2
H
I
A1 D F

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WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
minimize blade breakage.
• Anycutwhichputspressureontheblade,
such as angle or scroll cuts, increases
potential for vibration, kickback and blade
breakage.
WARNING: Shock hazard. Use extra
caution when cutting overhead and pay
particular attention to overhead wires which
may be hidden from view.
WARNING: Use extra caution when
cutting overhead and anticipate the path
of falling branches and debris ahead of time.
WARNING: Inspect work site for
hidden gas pipes, water pipes, or
electrical wires before making blind or plunge
cuts. Failure to do so may result in explosion,
property damage, electric shock, and/or
serious personal injury.
WORKING HINTS FOR YOUR
mULTI-PURPOSED SAW
If your power tool becomes too hot, run
no-load for 2-3 minutes to cool the motor.
Avoid prolonged usage at very low speeds.
GENERAL
Always use a blade suited to the material and
material thickness to be cut.
Always ensure the work–piece is firmly held
or clamped to prevent movement.
Any movement of the material may affect
the quality of the cut.The blade cuts on the
upward stroke and may chip the uppermost
surface.
Ensure your uppermost surface is a non-
visible surface when your work is finished.
mAINTENANcE
Your power tool requires no additional
lubrication or maintenance.
There are no user serviceable parts in your
power tool. Never use water or chemical
cleaners to clean your power tool. Wipe clean
with a dry cloth. Always store your power
tool in a dry place. Keep the motor ventilation
slots clean. Keep all working controls free
of dust. Occasionally you may see sparks
through the ventilation slots.This is normal
and will not damage your power tool.
ENVIRONmENTAL
PROTEcTION
Waste electrical products should not
be disposed of with household waste.
Please recycle where facilities exist.
Check with your Local Authority or retailer for
recycling advice.
TROUBLESHOOTING
Symp-
tom
Possible
causes
Possible solu-
tion
The tool
suddenly
stops
during
operation.
Over load
Battery
temperature
too high
Low battery
capacity
Relieve the load
on the machine
immediately
and allow
cooling for
approx. 30
seconds by
running the
machine on
no-load.
Charge the
battery pack.

15
WX540
WX540.3 WX540.9
12V Li-Ion
multi-purposed saw
PLUG REPLAcEmENT
(UK & IRELAND ONLY)
If you need to replace the fitted plug then
follow the instructions below.
IMPORTANT
The wires in the mains lead are colored in
accordance with the following code:
BLUE=NEUTRAL
BROWN=LIVE
As the colors of the wires in the mains lead of
this appliance may not correspond with the
coloured markings identifying the terminals
in your plug, proceed as follows. The wire
which is coloured blue must be connected
to the terminal which is marked with N.
The wire which is coloured brown must be
connected to the terminal which is marked
with L.
WARNING!Never connect live or
neutral wires to the earth terminal of
the plug. Only fit an approved 13A BS1363/A
plug and the correct rated fuse.
NOTE:If a moulded plug is fitted and has
to be removed take great care in disposing
of the plug and severed cable, it must be
destroyed to prevent engaging into a socket.
Connect
Blue to N
(neutral)
Outer sleeve
firmly clamped
Cable grip
Brown L (live)
13 Amp fuse approved
to BS1362
DEcLARATION OF
cONFORmITY
We,
Positec PowerTools (Europe) Ltd, PO Box 152,
Leeds, LS10 9DS, UK
Declare that the product,
Description
WORX 12V Li-Ion Multi-purposed saw
Type WX540 WX540.3 WX540.9
(5-designation of machinery,
representative of Saw)
Function Sawing various materials
Complies with the following Directives,
Machinery Directive 2006/42/EC
Electromagnetic Compatibility Directive
2004/108/EC
RoHS Directive 2011/65/EU
Standards conform to:
EN55014-1
EN55014-2
EN61000-3-2
EN61000-3-3
EN60745-1
EN60745-2-11
The person authorized to compile the technical
file,
Name: Russell Nicholson
Address: Positec Power Tools (Europe)
Ltd, PO Box 152, Leeds, LS10 9DS, UK
2013/01/16
LeoYue
POSITEC Quality Manager

www.worx.com
Copyright © 2013, Positec. All Rights Reserved.
2CSJ04APK11002A2