Wyckomar UV-1 Manual

Installation and
Maintenance
Manual
Models:
UV-1, UV-250,
UV-700, UV-1200, UV-1500,
UV-3000 and UV-5000
UV Purification Systems

Please read this entire User Manual
before attempting to install your UV system.
Read and follow ALL safety precautions
Keep this manual in a safe place
for future reference.
Unit Serial Number: __________________
Date of Purchase: ____________________
Please keep your sales receipt as proof of purchase
for warranty purposes.
CAUTION - WARNING
The ballast and all electrical
connections MUST be mounted and
installed ABOVE the water lines to
prevent the possibility of electrical
shock in case of a water leak.
See “Preparing to install your
system” on Page 4

Congratulations on purchasing a Wyckomar UV purification system. Please read through the
installation procedures and follow all safety warnings when setting up your system.
Wyckomar Inc. manufactures several sizes of UV purification systems; however, they all operate
on the same principle. Basic installation is the same for most units. Refer to the exploded
diagrams for replacement parts.
Copyright
Copyright by Wyckomar Inc. 2011. No part of this manual may be reproduced or transmitted in
any form without the expressed, written permission of Wyckomar Inc.
Notice
Although Wyckomar has attempted to ensure the accuracy of the content of this manual, it is
possible that this document may contain technical inaccuracies, typographical, or other errors.
Wyckomar assumes no liability for any error in this publication, and for damages, whether direct,
indirect, incidental, consequential or otherwise.
Wyckomar provides this publication "as is" without warranty of any kind, either expressed or
implied. Use of the system is at the discretion of the buyer.
The published information in this manual is subject to change without notice. Wyckomar
reserves the right to make changes in the product design and layout without notification to its
customers.
1
Introduction
Table of Contents Page
UV Purification Systems
Section 1 - Introduction
How Ultraviolet Water Purification Works
How Your Wyckomar UV Water Purifier Works
Section 2 - Setting Up
Safety Precautions
Important Considerations
Typical Installation Diagram and Pictures
Preparing to Install Your System
Installation
Section 3 - Maintenance
Disinfecting Your Water System
Maintenance Procedures - Replacing UV Lamp
Maintenance Procedures - Replacing Quartz Sleeve
Troubleshooting Guide
Section 4 - Technical Info
Exploded Views and Parts Lists
Section 5 - Accessories
Filter Sets
Changing Filter Cartridges
Filter Maintenance and Troubleshooting
Filter Cartridges
UV Monitor
Purge Valve, Hour Meter
Section 6 - Contact and Warranty
1
2
3
4
5
6
8
9
10
11
12
13
14 - 20
21
22
23
24
25
26
27, 28

UV Purification Systems
How Ultraviolet Water Purification Works
Introduction
2
WyckomarUltraviolet (UV) Purifiers utilize the proven principle of
ultraviolet light radiation to eliminate or reduce unacceptable levels of
microorganisms in water and other liquids. Ultraviolet light energy
destroys bacteria, viruses, fungi, spores, algae and other such contami-
nants, which are pathogenic to humans, animals and plants.
Ultraviolet purification is a completely natural, non-chemical, environmen-
tally safe technique, which adds nothing to, and removes nothing from
the water (such as trace minerals).
Factors Affecting UV Purification
The Wyckomar UV Purifier is guaranteed to eliminate microbiological
contamination only if the physical qualities of the influent water supply are as
follows:
Turbidity (Suspended Solids): Turbidity must be < 1.0 NTU at the time of
disinfection. There must be a 5-micron or less sediment prefiltration
system installed before the UV system.
TDS (Total Dissolved Solids): Should not exceed approximately 500 ppm.
Total Hardness (Sum of Calcium & Magnesium): Must be < 10 gpg (grains per
gallon) of hardness, otherwise pretreatment is required.
Tannins & Colour: Must be < 2.0 ppm, or pretreatment is required.
Iron: Must be < 0.3 ppm.
Manganese: Must be < 0.05 ppm.
If your water quality parameters do not meet these
criteria, please contact the manufacturer for pretreatment
recommendations.

UV Purification Systems
How Your Wyckomar UV Water Purifier Works
Introduction
Untreated water IN
Treated water OUT
UV Lamp
To Power Source
3
Untreated water enters the lower portion of the purification chamber and
flows through the unit in an upward circular path. The spiraling movement
assures the maximum irradiation of the fluid and prevents larger particles from
blocking the treatment of microorganisms. The purification chamber contains
the ultraviolet light-producing lamp. In operation, the lamp emits a bluish
glow, which is visible in the view port window on the side of some units.
WARNING: DO NOT LOOK AT THE UV LIGHT DIRECTLY. Looking through the
view port is safe, since the glass disc in the view port filters out the UV rays.
On systems equipped with a UV monitor, do not look at the UV light through
the view port, as the quartz disc that is used in this case does not filter out the
UV rays.
If your unit does not have a view port, operation of the UV light is confirmed
by a green LED indicator lamp on the ballast. As long as the appropriate
indicators are glowing, the unit is working properly. An alarm will sound when
the UV lamp is not functioning. When the alarm is sounding, the lamp must
be replaced for the unit to operate properly. The alarm sounds also when the
ballast is damaged for any reason (e.g. from moisture buildup inside, or from
having received a power spike or lightning strike).

UV Purification Systems
4
Preparing to Install Your System
Setting Up
Safety Precautions
Please READ and FOLLOW all safety precautions.
SAVE these instructions.
Never expose your eyes directly to UV light.
This UV system is designed for indoor use only. Do not use this UV system
where it may be exposed to the elements. Protect the unit from freezing at all
times.
ELECTRICAL SHOCK HAZARD
This UV system is installed near water. Please take all necessary precautions.
Other than where noted in this manual, DO NOT attempt to repair parts your-
self, but contact the manufacturer or authorized dealer for repair service.
Only connect this UV system to a properly grounded outlet. A GFCI circuit is
recommended. Installation of a quality surge protector (rated at 3600 Joules
or higher) is highly recommended.
Ensure installation is in compliance with all local laws, regulations and codes.
DO NOT operate the UV system if the power cord, plug or any electrical com-
ponent appears to be damaged or if the unit has been dropped or damaged in
any way. Inspect the UV system after installation, and carefully check for
leaks. DO NOT plug in the system if there is water on any part(s) that are not
intended to be wet.
This system is to be used ONLY for its intended use of potable water disinfec-
tion. DO NOT use attachments that are not approved by the manufacturer, as
this may cause problems with the UV system.

UV Purification Systems
5
Preparing to Install Your System
Setting Up
IMPORTANT CONSIDERATIONS
Ensure that there is adequate clearance at the lamp end of the unit in order to
safely remove the UV lamp from the chamber. Space required for clearance is
at least the length of the UV chamber.
If a water softener or other treatment device is installed or planned for, your
UV unit should be located closest to the faucet (i.e. last in the treatment
chain). Please refer to the Typical Installation Diagram on Page 6.
Use Teflon tape (T-tape) liberally on all pipe connections (3 revolutions). DO
NOT use any other sealant (other than foodgrade pipe dope with teflon).
Use food-grade silicon or plumber’s grease on O-rings. DO NOT use oil-based
products (e.g. Vaseline) because the oil will make the O-ring swell and can
introduce leakage.
This UV system is designed to be installed vertically and works best when in
this position. The electrical connection end MUST be at the top. The unit may
be installed horizontally if necessary due to space restrictions. Ensure that the
ballast is installed above the water line to prevent electrical hazard.
In order to ensure proper UV disinfection, this system must have a 5 micron
sediment filter in front of the UV unit. This is to make sure that there are no
particles left in the water that are big enough to provide shade for microorgan-
isms. Standard Wyckomar filter sets include a 5 micron sediment filter, as well
as a carbon filter to remove additional contaminants.

UV Purification Systems
6
Typical Installation (Preparing to Install)
Setting Up

UV Purification Systems
7
Typical Installation (Preparing to Install)
Setting Up
Installing pre-lter set
Installing UV unit
Completed installation
with pre-lter set and UV.
Inlet/outlet valves are
recommended.

UV Purification Systems
8
Wyckomar purifiers are designed to be installed either at the
main water supply line or at point of use. In some installations,
particularly where plumbing is old, the water may become
re-contaminated in the pipes between the purifier and the faucet.
In such cases, be sure to follow instructions under "Disinfecting
Your Water System" on Page 10.
Wyckomar purifiers are designed to be installed vertically and
work best when mounted in this position. However, in cases with
space restrictions, the unit may be mounted horizontally.
Important: Clearance to the side or above the unit for lamp ex-
changes should be equal to the length of the purifier.
Caution: The ballast and all electrical connections must be
mounted and installed above water lines to prevent the possibility
of electric shock in the case of a water leak.A grounded
electrical outlet is required (GCFI is preferred).
The manufacturer's warranty is only applicable when prefiltered
water is used. Prefilters (to 5 micron) remove sediment particles
that can reduce the effectiveness of the UV lamp or potentially
damage the unit.
If a water softener, iron removal system or other treatment
device is installed or planned for, your purifier should be located
closest to the faucet.
Install your Wyckomar purifier indoors in a protected area. The
temperature should not fall below 4 ˚C (40 ˚F). Avoid con-
ditions with high humidity to prevent condensation on the
purification chamber. Ideal temperature conditions range from
9 ˚C to 29 ˚C.
Use Teflon tape liberally on all pipe connections that thread into
plastic. Do not use any other sealants!
Preparing to Install Your System
Setting Up
1
2
3
4
5
6

UV Purification Systems
9
Installation
Setting Up
1
2
3
4
5
6
7
8
9
10
Note the direction of water flow in the supply line to which the unit is
being connected.
Refer to the appropriate exploded diagram for your unit and check to see
that you have all the necessary fittings.
Parts List: 4 screws 1 quartz dome or sleeve, 1 or 2 O-rings
1 alcohol wipe 1 Allen key wrench
1 UV lamp w/ O-rings on each end
Shut off the main water supply valve. Fasten unit to wall, using the
mounting clips (”pipe hangers”) and screws provided.
Install new plumbing, making sure the arrows on the filter set point in the
direction of water flow. Installation of bypass and valves is recommended.
Take the plastic cap off the unit and remove the black nut from the end of
the unit. Remove quartz sleeve/dome from packaging, being careful not
to loose the spring inside the dome. You may wish to lubricate o-ring with
food-grade silicon or plumber’s grease (do NOT use oil based products
such as Vaseline) and roll it over both ends of the sleeve or the open end
of the dome. Avoid fingerprints on the sleeve/dome, wipe with alcohol.
Gently slide the sleeve/dome into the unit. The dome will center itself
inside the bottom of the reaction chamber. The sleeve will protrude out of
the reaction chamber at the bottom end, hold in place with hand or foot.
Thread on the compression nut(s). The O-ring will set itself into the
beveled seal of the bushing on the reaction chamber. Hand tighten the
nut(s) (do NOT use tools). In sleeved systems, install the lower plastic
cap and gently tighten the set screws with the Allen key supplied. This
will keep the lamp from sliding through.
Insert the UV lamp, it will center itself in the spring inside the dome, or
stop at the lower plastic cap in sleeved systems. Connect the white 4-pin
electrical connector. Replace the top plastic cap and gently tighten
setscrews. Unit is now ready to be turned on.
Plug power into an appropriate power source outlet (a power surge
suppressor rated at> 3600 Joules is strongly recommended)
Open main water valve slowly. As water fills into the filter set, press the
red button on top of the first filter housing (pressure relief valve) to
release air. Hold until water starts to escape and then release. Continue
with next filter. Open valves on either side of purifier slowly and check for
leaks (bypass valve should remain closed). Turn on any faucet to release
air in the system, wait for a steady stream of water, then turn off faucet.

UV Purification Systems
10
Disinfecting Your Water System
Maintenance
1
Turn off the water supply to the UV unit and make sure that the
by-pass valve is closed if equipped. Turn on the UV unit.
2
Remove the filter bowls from the filter housing head and
remove the filter cartridges.
Turn on the water supply.
Turn on every tap in the water system of the building both
inside and outside. Run the water until the smell of chlorine is
evident in the farthest tap. At this time, shut off the taps and
let the system sit idle for 60 minutes.
7
8
While the UV lamp remains on, open all taps in the water
system to flush out the chlorine - approximately 15 minutes.
When all chlorine is flushed from the system, and while the UV
lamp remains on, shut off the water supply and reinstall the
filter cartridges in the filter housings.
Turn on the water supply. Test water for contaminants.
After installing the UV unit, your water system must be disinfected beyond
the UV unit itself. The following steps must be taken to accomplish this
important task.
WARNING
This simple procedure must be performed after
installation of the UV system, and whenever the UV
system is shut down or inoperative for any reason
whatsoever.
1
2
3
4
5
6
7
8
Fill one filter bowl one-half full with chlorine bleach and screw the
bowls (without cartridges) back onto the filter housing head.

UV Purification Systems
11
Maintenance Procedures
Maintenance
1
2
3
4
5
6
7
8
Ultraviolet Lamp Replacement
The UV lamp located in the purification chamber will operate effectively for
approximately 1 year under normal conditions. The lamp will still light after
that period, but maximum UV light penetration may fall below the prescribed
safety level.
Caution: It is required that the lamp be changed every 12
months after installation regardless of apparent condition of the
lamp. Do not look directly at the UV.
Unplug the purifier from the electrical outlet. Note: It is not
necessary to turn off the water supply. Do not use water.
With the Allen key provided, loosen the two set screws that
secure the top cap containing the electrical cord. Remove the
cap and carefully set aside (it is attached to the ground wire).
Remove the lamp connector located at the cord end of the lamp
by gently wiggling and pulling away from the lamp.
Carefully slide the UV lamp out of the quartz sleeve and discard
appropriately.
Insert the replacement lamp into the quartz sleeve. Hold lamp
at ceramic ends. Do not touch the lamp with your hands -
fingerprints will prevent the system from working properly. If
the lamp is touched, clean with an alcohol wipe.
Gently push the lamp connector against the pins at the end of
the new lamp.
Make sure that all electrical components are dry before replac-
ing the top cap. Secure the cap with the setscrews.
Plug in the power cord. The lamp should be operating at this
time. To confirm that your new lamp is working correctly,
check your model's light indicator on the ballast and, if present,
check the view port.

UV Purification Systems
12
Maintenance Procedures
Maintenance
1
2
3
4
5
6
7
8
9
10
Cleaning and Replacing the Quartz Dome/Sleeve
Important: If water turbidity is a problem, it is advisable to clean the
quartz dome/sleeve when replacing the lamp.
Turn off the water supply and unplug the purifier from the electrical
outlet. Press the pressure-relief button on one of the filter housings.
With the Allen key provided, loosen the two set screws that secure
the top cap containing the electrical cord. Remove the cap and
carefully set aside (it is attached to the chamber with the ground
wire).
Remove the white lamp pin connector from lamp end. Remove the
UV lamp carefully from the UV unit.
Loosen and remove the sealing compression nut. Caution: Quartz
dome/sleeve may be stuck to the O-ring inside the retaining nut.
Carefully remove the quartz dome/sleeve from the UV chamber.
Wipe the quartz dome/sleeve with nonabrasive cleaner (e.g. CLR or
Limeaway) and with an alcohol wipe being careful not to touch the
dome/sleeve with your fingers. Lubricate the O-ring with food-grade
silicon or plumber’s grease (do not use oil based products, such as
Vaseline). Slide the O-ring onto the dome/sleeve.
Using a clean cloth to hold the end of the replacement quartz
dome/sleeve, guide it gently into the UV chamber and screw the
sealing compression nut down until snug to secure seal. Hand-tight
only!
Insert the replacement lamp into the quartz dome/sleeve. Gently
push the lamp pin connector against the pins at the end of the lamp.
Complete the reassembly of the UV purifier. Make sure that all
electrical parts are dry before replacing the top cap and securing it
with the setscrews.
Plug in the ballast, turn on the water supply and check for leaks.

UV Purification Systems
13
Troubleshooting Guide
Maintenance
Trouble Cause Solution
UV Lamp will not light
Input voltage below or above 120/240 volts Line cord disconnected or outlet defective Breaker/fuse has blown
Defective UV Lamp Defective Lamp Ballast
Install a voltage regulator Check or replace
Check or replace
Replace Check that indicator light is
on Check output voltage Check that white lamp end
connector is secure on
lamp pins
Leak at quartz sleeve Defective or cracked O-ring
O-ring not seated properly
Quartz fracture
Lubricate or replace O-ring Replace O-ring Replace quartz sleeve
If problem persists, call Wyckomar Inc. for technical assistance.
1.800.419.5162 or 519.822.1886

UV Purification Systems
14
UV-1 Exploded Diagram & Parts List
Technical Info
Item Part No. Description
1
2
3
4
5
4-BE-425W-U
10-5
8-51
RL-12/254T5
11-3
Ballast
Set Screw
Quartz Compression Nut
UV Lamp
Quartz Dome Seal 2-211
Item Part No. Description
6
7
8
9
10
11
12
13
14
15
16
11-6
RQD-269
2-1
8-29-1
8-4-1
4-2
8-50
8-52
8-49-1
8-25
8-11
Quartz Disc Seal/Lamp O-ring 2-113
Quartz Dome Sleeve 22X25X269
UV-1 Chamber
Lamp Extension Spring
Plastic Cap
Lamp Connector
End Washer
End Bushing
Concave Cap End
Conical Spring
3/8" NPT 304SS inlet/outlet Port

UV Purification Systems
15
UV-250 Exploded Diagram & Parts List
Technical Info
Item Part No. Description
1
2
3
4
5
4-BE-425W-U
10-5
8-51
RL-12/436T5
11-3
Ballast
Set Screw
Quartz Compression Nut
UV Lamp
Quartz Dome Seal 2-211
Item Part No. Description
6
7
8
9
10
11
12
13
14
15
16
11-6
RQD-438
2-2
8-29-1
8-4-1
4-2
8-50
8-52
8-49-1
8-25
8-11
Quartz Disc Seal/Lamp O-ring 2-113
Quartz Dome Sleeve 22X25X438
UV-250 Chamber
Lamp Extension Spring
Plastic Cap
Lamp Connector
End Washer
End Bushing
Concave Cap End
Conical Spring
3/4" NPT 304SS inlet/outlet Port

UV Purification Systems
16
UV-700 Exploded Diagram & Parts List
Technical Info
Item Part No. Description
9
10
11
12
13
14
15
16
17
18
19
20
7-15GL
8-11
8-9
2-3
8-29
8-4-1
4-2
8-50
8-52
8-49-1
8-25
8-5
Glass Viewport Disc
Viewport Inner Bushing
Viewport Compression Nut
UV700 Chamber
Lamp Extension Spring
Plastic Cap
Lamp Connector
End Washer
End Bushing
Concave Cap End
Conical Spring
3/4" NPT 316SS inlet/outlet Port
Item Part No. Description
1
2
3
4
5
6
7
8
4-BE-425W-U
10-5
8-51
RQD-895
11-3
RL-40/867T5
11-6
8-10
Ballast
Set Screw
Quartz Compression Nut
Quartz Domed Sleeve 22x25x895
Quartz Sleeve Seal 2-211
UV Lamp
Glass Disc Seal/Lamp O-ring 2-113
Viewport Outer Bushing

UV Purification Systems
17
UV-1200 Exploded Diagram & Parts List
Technical Info
Item Part No. Description
9
10
11
12
13
14
15
16
17
18
19
20
7-15GL
8-11
8-9
2-5
8-29
8-4-1
4-2
8-50
8-52
8-49-1
8-25
8-12
Glass Viewport Disc
Viewport Inner Bushing
Viewport Compression Nut
UV1200 Chamber
Lamp Extension Spring
Plastic Cap
Lamp Connector
End Washer
End Bushing
Concave Cap End
Conical Spring
1.0" NPT 316SS inlet/outlet Port
Item Part No. Description
1
2
3
4
5
6
7
8
BE-800WL-1/2
10-5
8-51
RQD-895
11-3
RL-84/893T5
11-6
8-10
Ballast
Set Screw
Quartz Compression Nut
Quartz Domed Sleeve 22x25x895
Quartz Sleeve Seal 2-211
UV Lamp
Glass Disc Seal/
Lamp O-ring 2-113
Viewport Outer Bushing

UV Purification Systems
18
UV-1500Exploded Diagram & Parts List
Technical Info
Item Part No. Description
13
14
15
16
17
18
8-9
8-10
8-11
7-15GL
8-5 316CTS44
5-2
Viewport Compression Nut
Viewport Outer Bushing
Viewport Inner Bushing
Glass Viewport Disc
UV1500 Chamber
Mounting Feet
Item Part No. Description
1
2
3
4
5
6
7
8
9
10
11
12
BE-800WL-1/2
10-5
8-53
8-4-1
4-2
RL-110/1197T5
RQS-1181
11-6
11-3
8-52
8-50
8-12
Ballast
Set Screw
Quartz Compression Nut
Large Blue Cap
Lamp Connector
UV Lamp
Quartz Open Sleeve
22x25x1181
Glass Disc Seal/
Lamp O-ring 2-113
Quartz Sleeve Seal 2-211
End Bushing
End Washer
1.0” NPT 316SS
inlet/outlet Port