Wyckomar UV-1 Manual

Installation and
Maintenance
Manual
Models:
UV-1, UV-250,
UV-700, UV-1200, UV-1500,
UV-3000 and UV-5000
UV Purification Systems

Please read this entire User Manual
before attempting to install your UV system.
Read and follow ALL safety precautions
Keep this manual in a safe place
for future reference.
Unit Serial Number: __________________
Date of Purchase: ____________________
Please keep your sales receipt as proof of purchase
for warranty purposes.
CAUTION - WARNING
The ballast and all electrical
connections MUST be mounted and
installed ABOVE the water lines to
prevent the possibility of electrical
shock in case of a water leak.
See “Preparing to install your
system” on Page 4

Congratulations on purchasing a Wyckomar UV purification system. Please read through the
installation procedures and follow all safety warnings when setting up your system.
Wyckomar Inc. manufactures several sizes of UV purification systems; however, they all operate
on the same principle. Basic installation is the same for most units. Refer to the exploded
diagrams for replacement parts.
Copyright
Copyright by Wyckomar Inc. 2011. No part of this manual may be reproduced or transmitted in
any form without the expressed, written permission of Wyckomar Inc.
Notice
Although Wyckomar has attempted to ensure the accuracy of the content of this manual, it is
possible that this document may contain technical inaccuracies, typographical, or other errors.
Wyckomar assumes no liability for any error in this publication, and for damages, whether direct,
indirect, incidental, consequential or otherwise.
Wyckomar provides this publication "as is" without warranty of any kind, either expressed or
implied. Use of the system is at the discretion of the buyer.
The published information in this manual is subject to change without notice. Wyckomar
reserves the right to make changes in the product design and layout without notification to its
customers.
1
Introduction
Table of Contents Page
UV Purification Systems
Section 1 - Introduction
How Ultraviolet Water Purification Works
How Your Wyckomar UV Water Purifier Works
Section 2 - Setting Up
Safety Precautions
Important Considerations
Typical Installation Diagram and Pictures
Preparing to Install Your System
Installation
Section 3 - Maintenance
Disinfecting Your Water System
Maintenance Procedures - Replacing UV Lamp
Maintenance Procedures - Replacing Quartz Sleeve
Troubleshooting Guide
Section 4 - Technical Info
Exploded Views and Parts Lists
Section 5 - Accessories
Filter Sets
Changing Filter Cartridges
Filter Maintenance and Troubleshooting
Filter Cartridges
UV Monitor
Purge Valve, Hour Meter
Section 6 - Contact and Warranty
1
2
3
4
5
6
8
9
10
11
12
13
14 - 20
21
22
23
24
25
26
27, 28

UV Purification Systems
How Ultraviolet Water Purification Works
Introduction
2
WyckomarUltraviolet (UV) Purifiers utilize the proven principle of
ultraviolet light radiation to eliminate or reduce unacceptable levels of
microorganisms in water and other liquids. Ultraviolet light energy
destroys bacteria, viruses, fungi, spores, algae and other such contami-
nants, which are pathogenic to humans, animals and plants.
Ultraviolet purification is a completely natural, non-chemical, environmen-
tally safe technique, which adds nothing to, and removes nothing from
the water (such as trace minerals).
Factors Affecting UV Purification
The Wyckomar UV Purifier is guaranteed to eliminate microbiological
contamination only if the physical qualities of the influent water supply are as
follows:
Turbidity (Suspended Solids): Turbidity must be < 1.0 NTU at the time of
disinfection. There must be a 5-micron or less sediment prefiltration
system installed before the UV system.
TDS (Total Dissolved Solids): Should not exceed approximately 500 ppm.
Total Hardness (Sum of Calcium & Magnesium): Must be < 10 gpg (grains per
gallon) of hardness, otherwise pretreatment is required.
Tannins & Colour: Must be < 2.0 ppm, or pretreatment is required.
Iron: Must be < 0.3 ppm.
Manganese: Must be < 0.05 ppm.
If your water quality parameters do not meet these
criteria, please contact the manufacturer for pretreatment
recommendations.

UV Purification Systems
How Your Wyckomar UV Water Purifier Works
Introduction
Untreated water IN
Treated water OUT
UV Lamp
To Power Source
3
Untreated water enters the lower portion of the purification chamber and
flows through the unit in an upward circular path. The spiraling movement
assures the maximum irradiation of the fluid and prevents larger particles from
blocking the treatment of microorganisms. The purification chamber contains
the ultraviolet light-producing lamp. In operation, the lamp emits a bluish
glow, which is visible in the view port window on the side of some units.
WARNING: DO NOT LOOK AT THE UV LIGHT DIRECTLY. Looking through the
view port is safe, since the glass disc in the view port filters out the UV rays.
On systems equipped with a UV monitor, do not look at the UV light through
the view port, as the quartz disc that is used in this case does not filter out the
UV rays.
If your unit does not have a view port, operation of the UV light is confirmed
by a green LED indicator lamp on the ballast. As long as the appropriate
indicators are glowing, the unit is working properly. An alarm will sound when
the UV lamp is not functioning. When the alarm is sounding, the lamp must
be replaced for the unit to operate properly. The alarm sounds also when the
ballast is damaged for any reason (e.g. from moisture buildup inside, or from
having received a power spike or lightning strike).

UV Purification Systems
4
Preparing to Install Your System
Setting Up
Safety Precautions
Please READ and FOLLOW all safety precautions.
SAVE these instructions.
Never expose your eyes directly to UV light.
This UV system is designed for indoor use only. Do not use this UV system
where it may be exposed to the elements. Protect the unit from freezing at all
times.
ELECTRICAL SHOCK HAZARD
This UV system is installed near water. Please take all necessary precautions.
Other than where noted in this manual, DO NOT attempt to repair parts your-
self, but contact the manufacturer or authorized dealer for repair service.
Only connect this UV system to a properly grounded outlet. A GFCI circuit is
recommended. Installation of a quality surge protector (rated at 3600 Joules
or higher) is highly recommended.
Ensure installation is in compliance with all local laws, regulations and codes.
DO NOT operate the UV system if the power cord, plug or any electrical com-
ponent appears to be damaged or if the unit has been dropped or damaged in
any way. Inspect the UV system after installation, and carefully check for
leaks. DO NOT plug in the system if there is water on any part(s) that are not
intended to be wet.
This system is to be used ONLY for its intended use of potable water disinfec-
tion. DO NOT use attachments that are not approved by the manufacturer, as
this may cause problems with the UV system.

UV Purification Systems
5
Preparing to Install Your System
Setting Up
IMPORTANT CONSIDERATIONS
Ensure that there is adequate clearance at the lamp end of the unit in order to
safely remove the UV lamp from the chamber. Space required for clearance is
at least the length of the UV chamber.
If a water softener or other treatment device is installed or planned for, your
UV unit should be located closest to the faucet (i.e. last in the treatment
chain). Please refer to the Typical Installation Diagram on Page 6.
Use Teflon tape (T-tape) liberally on all pipe connections (3 revolutions). DO
NOT use any other sealant (other than foodgrade pipe dope with teflon).
Use food-grade silicon or plumber’s grease on O-rings. DO NOT use oil-based
products (e.g. Vaseline) because the oil will make the O-ring swell and can
introduce leakage.
This UV system is designed to be installed vertically and works best when in
this position. The electrical connection end MUST be at the top. The unit may
be installed horizontally if necessary due to space restrictions. Ensure that the
ballast is installed above the water line to prevent electrical hazard.
In order to ensure proper UV disinfection, this system must have a 5 micron
sediment filter in front of the UV unit. This is to make sure that there are no
particles left in the water that are big enough to provide shade for microorgan-
isms. Standard Wyckomar filter sets include a 5 micron sediment filter, as well
as a carbon filter to remove additional contaminants.

UV Purification Systems
6
Typical Installation (Preparing to Install)
Setting Up

UV Purification Systems
7
Typical Installation (Preparing to Install)
Setting Up
Installing pre-lter set
Installing UV unit
Completed installation
with pre-lter set and UV.
Inlet/outlet valves are
recommended.

UV Purification Systems
8
Wyckomar purifiers are designed to be installed either at the
main water supply line or at point of use. In some installations,
particularly where plumbing is old, the water may become
re-contaminated in the pipes between the purifier and the faucet.
In such cases, be sure to follow instructions under "Disinfecting
Your Water System" on Page 10.
Wyckomar purifiers are designed to be installed vertically and
work best when mounted in this position. However, in cases with
space restrictions, the unit may be mounted horizontally.
Important: Clearance to the side or above the unit for lamp ex-
changes should be equal to the length of the purifier.
Caution: The ballast and all electrical connections must be
mounted and installed above water lines to prevent the possibility
of electric shock in the case of a water leak.A grounded
electrical outlet is required (GCFI is preferred).
The manufacturer's warranty is only applicable when prefiltered
water is used. Prefilters (to 5 micron) remove sediment particles
that can reduce the effectiveness of the UV lamp or potentially
damage the unit.
If a water softener, iron removal system or other treatment
device is installed or planned for, your purifier should be located
closest to the faucet.
Install your Wyckomar purifier indoors in a protected area. The
temperature should not fall below 4 ˚C (40 ˚F). Avoid con-
ditions with high humidity to prevent condensation on the
purification chamber. Ideal temperature conditions range from
9 ˚C to 29 ˚C.
Use Teflon tape liberally on all pipe connections that thread into
plastic. Do not use any other sealants!
Preparing to Install Your System
Setting Up
1
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3
4
5
6