Xantrex XW4024-120 User manual

Hybrid Inverter/Charger
XW Series Hybrid
Inverter/Charger
Operation Guide
XW4024-120/240-60
XW4548-120/240-60
XW6048-120/240-60

XW Series Inverter/Charger
Operation Guide

About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from
50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup
power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery
chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute
electrical power.
Trademarks
XW Series Inverter/Charger is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex
International.
Other trademarks, registered trademarks, and product names are the property of their respective owners and are used
herein for identification purposes only.
Notice of Copyright
XW Series Inverter/Charger Operation Guide © May 2007 Xantrex International. All rights reserved.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER
INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL,
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION.
THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’SRISK; AND
(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN
TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED
XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION POSTED AT WWW.XANTREX.COM.
Date and Revision
May 2007 Revision A
Part Number
975-0240-01-01
Product Number
865-1000 (XW6048), 865-1005 (XW4548), 865-1010 (XW4024)
Contact Information
Telephone: [phone] (toll free North America)
1 360 925 5097 (direct)
Fax: [phone] (toll free North America)
1 360 925 5143 (direct)
Email: [email protected]
Web: www.xantrex.com

975-0240-01-01 iii
About This Guide
Purpose
The purpose of this Operation Guide is to provide explanations and procedures for
configuring, operating, maintaining, and troubleshooting the XW Series Inverter/
Charger.
Scope
The Guide provides safety guidelines, detailed setup information, and information
about operating and troubleshooting the unit. It does not provide installation
procedures or details about particular brands of batteries, photoelectric cells, or
generators. Consult the equipment manufacturers for this information.
This manual includes information about monitoring and configuring the XW
Inverter/Charger.
For more information about XW Series products features and accessories, see the
XW Series Inverter/Charger Installation Guide.
Audience
The Guide is intended for anyone who needs to operate, configure, and
troubleshoot the XW Series Inverter/Charger. Certain configuration tasks should
only be performed in consultation with your local utility and/or an authorized
dealer.
Organization
This Guide is organized into four chapters.
Chapter 1, “Introduction”, describes the operational features of the XW Series
Inverter/Charger.
Chapter 2, “Monitoring Operation”, contains information about monitoring XW
Inverter/Charger operation using the Inverter Information Panel or the XW
System Control Panel.
Chapter 3, “Configuration” explains how to navigate through the XW System
Control Panel menus and configure the XW Inverter/Charger.,
Chapter 4, “Troubleshooting”, contains information and procedures for solving
possible problems with the XW Inverter/Charger.

About This Guide
iv 975-0240-01-01
Conventions Used
The following conventions are used in this guide.
Related Information
XW Power System Installation Overview (975-0238-01-01)
XW Power System Installation Guide (975-0239-01-01)
You can find more information about Xantrex Technology Inc. as well as its
products and services at www.xantrex.com
WARNING
Warnings identify conditions or practices that could result in personal injury or loss of life
CAUTION
Cautions identify conditions or practices that could result in damage to the unit or other
equipment.
Important: These notes describe things which are important for you to know, but not as
serious as a caution or warning.

975-0240-01-01 v
Important Safety Instructions
1. Before using the XW Inverter/Charger, read all instructions and cautionary
markings on the XW Inverter/Charger, the batteries, and all appropriate
sections of this guide.
2. Ensure the XW Inverter/Charger is installed according to the guidelines and
procedures in the XW Power System Installation Guide.
3. Do not expose the XW Inverter/Charger to rain, snow, or spray. To reduce risk
of fire hazard, do not cover or obstruct the ventilation openings.
4. Use only attachments recommended or sold by Xantrex Technology. Doing
otherwise may result in a risk of fire, electric shock, or injury to persons.
5. To avoid a risk of fire and electric shock, make sure that existing wiring is in
good condition and that wire is not undersized. Do not operate the XW
Inverter/Charger with damaged or substandard wiring.
6. Do not operate the XW Inverter/Charger if it has received a sharp blow, been
dropped, or otherwise damaged in any way. If the XW Inverter/Charger is
damaged, see the Warranty section.
7. Do not disassemble the XW Inverter/Charger. It contains no user-serviceable
parts. See Warranty for instructions on obtaining service. Attempting to
service the XW Inverter/Charger yourself may result in a risk of electrical
shock or fire and will void your warranty. Internal capacitors remain charged
after all power is disconnected.
8. To reduce the risk of electrical shock, authorized service personnel must
disconnect both AC and DC power from the XW Inverter/Charger before
attempting any maintenance or cleaning or working on any circuits connected
to the XW Inverter/Charger. Turning off controls will not reduce this risk.
9. To reduce the chance of short-circuits, authorized service personnel must use
insulated tools when installing or working with this equipment.
WARNING
This chapter contains important safety and operating instructions. Read and keep this
Operation Guide for future reference.
WARNING: Limitations on use
The XW Inverter/Charger is not intended for use in connection with life support systems
or other medical equipment or devices.

Safety
vi 975-0240-01-01
Explosive gas precautions
1. Working in the vicinity of batteries may be dangerous. Batteries can generate
explosive gases during normal operation. Therefore, you must read this guide
and follow the instructions exactly before installing or using your XW
Inverter/Charger.
2. To reduce the risk of battery explosion, follow these instructions and those
published by the battery manufacturer and the manufacturer of the equipment
in which the battery is installed.
Precautions When Working With Batteries
1. Follow all instructions published by the battery manufacturer and the
manufacturer of the equipment in which the battery is installed.
2. Make sure the area around the battery is well ventilated.
3. Never smoke or allow a spark or flame near the engine or batteries.
4. Use caution to reduce the risk of dropping a metal tool on the battery. It could
spark or short circuit the battery or other electrical parts and could cause an
explosion.
5. Remove all metal items, like rings, bracelets, and watches when working with
batteries. Batteries can produce a short circuit current high enough to weld
metal to skin, causing a severe burn.
6. Have someone within range of your voice or close enough to come to your aid
when you work near a battery.
7. Have plenty of fresh water and soap nearby in case battery acid contacts skin,
clothing, or eyes.
8. Wear complete eye protection and clothing protection. Avoid touching your
eyes while working near batteries.
9. If battery acid contacts skin or clothing, wash immediately with soap and
water. If acid enters your eye, immediately flood it with running cold water
for at least twenty minutes and get medical attention immediately.
WARNING: Explosion hazard
WARNING: Explosion or fire hazard

Safety
975-0240-01-01 vii
FCC Information to the User
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and the receiver.
• Connect the equipment to a different circuit from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.

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