Xerox 3635MFP - Phaser B/W Laser User manual

erox Phaser 3635MFP, WorkCentre 3550
Service Manual
08P89 89
April 2010
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Transmittal Page
Product
Phaser 3635MFP,
WorkCentre 3550
Title
Service Manual
Part Number
708P89780
Supersedes
708P89012
Date
April 2010
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April 2010
5-1
Phaser 3635MFP/WorkCentre 3550
Parts Lists
5 Parts Lists
PL 1 - Standby Power
PL 1.10 HVPS ................................................................................................................. 5-3
PL 1.12 SMPS................................................................................................................. 5-4
PL 2 - User Interface
PL 2.10 User Interface (3635) ......................................................................................... 5-5
PL 2.11 User Interface (3550) ......................................................................................... 5-6
PL 3 - Machine Run Control
PL 3.10 Main PWB and Main Drive Assembly ................................................................ 5-7
PL 4 - Main Drive Assembly
PL 4.10 Main Drive Assembly ......................................................................................... 5-8
PL 5 - DADF
PL 5.10 DADF (1 of 7)..................................................................................................... 5-9
PL 5.15 DADF (2 of 7)..................................................................................................... 5-10
PL 5.20 DADF (3 of 7)..................................................................................................... 5-11
PL 5.25 DADF (4 of 7)..................................................................................................... 5-12
PL 5.30 DADF (5 of 7)..................................................................................................... 5-13
PL 5.35 DADF (6 of 7)..................................................................................................... 5-14
PL 5.40 DADF (7 of 7)..................................................................................................... 5-15
PL 6 - Imaging
PL 6.10 LSU.................................................................................................................... 5-16
PL 7 - Paper Supply
PL 7.10 Bypass Feed Assembly (1 of 2)......................................................................... 5-17
PL 7.12 Bypass Feed Assembly (2 of 2)......................................................................... 5-18
PL 7.15 Front Cover Assembly ....................................................................................... 5-19
PL 8 - Paper Transport
PL 8.10 Paper Tray ......................................................................................................... 5-20
PL 8.15 Tray 2 Assembly (1 of 2).................................................................................... 5-21
PL 8.17 Tray 2 Assembly (2 of 2).................................................................................... 5-22
PL 8.20 Rear Cover Assembly........................................................................................ 5-23
PL 8.25 Registration Rolls............................................................................................... 5-24
PL 9 - Print Cartridge
PL 9.10 Print Cartridge.................................................................................................... 5-25
PL 10 - Copy Transportation and Fusing
PL 10.10 Fuser Assembly (1 of 3)................................................................................... 5-26
PL 10.12 Fuser Assembly (2 of 3)................................................................................... 5-27
PL 10.15 Fuser Assembly (3 of 3)................................................................................... 5-28
PL 10.20 Duplex Drive Assembly.................................................................................... 5-29
PL 10.22 Front Duplex Guide Assembly ......................................................................... 5-30
PL 10.23 Duplex Assembly (1 of 3)................................................................................. 5-31
PL 10.25 Exit Feed Assembly ......................................................................................... 5-32
PL 10.30 Exit Cover Assembly........................................................................................ 5-33
PL 11 - Finishing Devices
PL 11.10 Stapler Assembly (3635).................................................................................. 5-34
PL 14 - Scanner
PL 14.10 Scanner Assembly (3635)................................................................................ 5-35
PL 14.11 Scanner Assembly (3550)................................................................................ 5-36
PL 28 - Covers
PL 28.10 Main Covers..................................................................................................... 5-37
PL 30 - Consumables and Tools
PL 30.10 Service Tools ................................................................................................... 5-38
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April 2010
5-3
Phaser 3635MFP/WorkCentre 3550 PL 1.10
Parts Lists
PL 1.10 HVPS
Item Part Description
1 – Tray 1 paper empty sensor harness
(Not Spared)
2 – HVPS harness (Not Spared)
3 105N02141 HVPS (REP 1.2)
4 – HVPS insulation sheet (Not
Spared)
5 – HVPS shield (Not Spared)
6 – HVPS assembly (Not Spared)
7 – Intermediate actuator (Not Spared)
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April 2010
5-4 Phaser 3635MFP/WorkCentre 3550 PL 1.12
Parts Lists
PL 1.12 SMPS
Item Part Description
1 127N07584 SMPS fan
2 – SMPS cover (Not Spared)
3 105N02151 SMPS (110V) (3635) (REP 1.1)
–105N02189 SMPS (110V) (3550) (REP 1.1)
– 105N02143 SMPS (220V) (3635) (REP 1.1)
– 105N02190 SMPS (220V) (3550) (REP 1.1)
4 – SMPS harness (Not Spared)
5 – SMPS insulation sheet (Not
Spared)
6 – Main power socket (Not Spared)
7 – SMPS shield (Not Spared)
8 – SMPS assembly (Not Spared)
9 127N07559 Main fan
6
– Main power socket (Not Spared)
– Main power socket (Not Spared)
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April 2010
5-5
Phaser 3635MFP/WorkCentre 3550 PL 2.10
Parts Lists
PL 2.10 User Interface (3635)
Item Part Description
1 140N63296 Front cover panel
2 152N11749 Key harness
3 – Sub-key harness (P/O PL 2.10 Item
27)
4 091N80272 Start button label (English)
– 091N80276 Start button label (French)
– 091N80275 Start button label (Symbol)
5 – Housing (P/O PL 2.10 Item 27)
6 029N00398 Language key
7 029N00385 Machine status key
8 029N00386 Login/out key
9 029N00387 Help key
10 029N00388 Numerical keys
11 029N00389 Power key
12 029N00390 Power key holder
13 029N00391 Interrupt key
14 029N00392 Job interrupt key
15 029N00393 Stop key
16 029N00394 Start key
17 029N00396 Rubber key mat (left hand sid)e
18 029N00397 Rubber key mat (right hand sid)e
19 140N63295 Right keys PWB
20 – Left keys PWB (P/O PL 2.10 Item
27)
21 091N80273 Services label (English)
– 091N80278 Services label (French)
– 091N80277 Services label (Symbol)
22 091N80274 Numeric key pad label (English)
– 091N80280 Numeric key pad label (French)
– 091N80279 Numeric key pad label (Symbol)
23 015N00618 Name label
24 140N63347 UI PWB (REP 2.2)
25 123N00250 Touch screen (REP 2.2)
26 – Touchscreen housing (P/O PL 2.10
Item 27)
27 123N00251 UI assembly (Complet)e (REP 2.1)
1
20
– Left keys PWB (P/O
– Left keys PWB (P/O
PL 2.10 Item
27
)
140N63296 Front cover panel
140N63296 Front cover panel
091N80272 Start button label (English)
– 091N80276 Start button label (French)
– 091N80275 Start button label (Symbol)
091N80272 Start button label (English)
– 091N80275 Start button label (Symbol)
– 091N80276 Start button label (French)
029N00391 Interrupt key
029N00391 Interrupt key
029N00392 Job interrupt key
029N00392 Job interrupt key
091N80273 Services label (English)
091N80273 Services label (English)
140N63347 UI PWB (
REP 2.2
)
140N63347 UI PWB (
091N80274 Numeric key pad label (English)
091N80274 Numeric key pad label (English)
123N00251 UI assembly (Complet)e (
REP 2.1
)
123N00251 UI assembly (Complet)e (
123N00250 Touch screen (
123N00250 Touch screen (
– Touchscreen housing (P/O
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April 2010
5-6 Phaser 3635MFP/WorkCentre 3550 PL 2.11
Parts Lists
PL 2.11 User Interface (3550)
Item Part Description
1 – Front cover panel (Not Spared)
2 – Housing (P/O PL 2.11 Item 23)
3140N63455 UI PWB
4 – Key harness (P/O PL 2.11 Item 23)
5140N63454 Right keys PWB
6 029N00413 Rubber key mat (right hand sid)e
7 029N00411 Start key
8 029N00408 Job interrupt key
9 029N00416 Clear all key
10 029N00407 Power saver key housing
11 029N00406 Power saver key
12 029N00405 Numerical keys
13 029N00409 Address book, Manual Dial key,
Paper Supply, 2 Sided keys
14 – LCD screen housing (P/O PL 2.11
Item 23)
15 – LCD screen (P/O PL 2.11 Item 23)
16 – LCD screen cover (P/O PL 2.11
Item 23)
17 029N00415 Job Status, Machine Status keys
18 – Job Status, Machine Status keys
holder (P/O PL 2.11 Item 23)
19 700N00205 Label (French)
– 700N00213 Label (Spanish)
20 029N00410 Navigation keys
21 029N00414 Copy, E-mail, FAX, Scan keys
22 029N00412 Rubber key mat (left hand sid)e
23 123N00255 UI assembly (Complet)e (110V)
(REP 2.3)
– 123N00256 UI assembly (Complet)e (220V)
(REP 2.3)
24 – Label (French) (Not Spared)
– – Label (Symbol) (Not Spared)
24
– Label (French) (Not Spared)
– Label (French) (Not Spared)
– – Label (Symbol) (Not Spared)
– – Label (Symbol) (Not Spared)
– – Label (Symbol) (Not Spared)
700N00205 Label (French)
700N00205 Label (French)
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April 2010
5-7
Phaser 3635MFP/WorkCentre 3550 PL 3.10
Parts Lists
PL 3.10 Main PWB and Main Drive
Assembly
Item Part Description
1 – Main drive assembly (REF: PL 4.10
Item 7)
2 130N01532 Speaker
3 140N63305 FAX PWB (Serial) (3635)
– 140N63458 FAX PWB (Serial) (3550)
– 140N63304 FAX PWB (Parallel) (3635)
– 140N63457 FAX PWB (Parallel) (3550)
4 – FAX harness (Not Spared)
5 – FAX cover (Not Spared)
6 140N63297 Main PWB (3635) (REP 3.1)
– 140N63459 Main PWB (3550) (REP 3.1)
7 140N63346 Foreign device interface PWB
8 113N01312 SIM card holder
9 – Main PWB bracket (Not Spared)
10 140N63298 Memory DIMM
11 140N63299 USB host PWB (REP 3.2)
12 – Ground strip (Not Spared)
13 117N01789 USB harness (REP 3.2)
14 – MSOK (Not Spared)
15 – Hard drive cover (Not Spared)
16 007N01651 Hard disk drive (3635)
17 140N63303 Connection PWB (3635)
– 140N63456 Connection PWB (3550)
18 152N11762 Foreign device interface PWB
harness
140N63305 FAX PWB (Serial) (3635)
140N63305 FAX PWB (Serial) (3635)
– 140N63458 FAX PWB (Serial) (3550)
– 140N63458 FAX PWB (Serial) (3550)
– 140N63458 FAX PWB (Serial) (3550)
– 140N63304 FAX PWB (Parallel) (3635)
– 140N63304 FAX PWB (Parallel) (3635)
– 140N63304 FAX PWB (Parallel) (3635)
– 140N63457 FAX PWB (Parallel) (3550)
– 140N63457 FAX PWB (Parallel) (3550)
– 140N63457 FAX PWB (Parallel) (3550)
3
14
– MSOK (Not Spared)
– MSOK (Not Spared)
140N63346 Foreign device interface PWB
140N63346 Foreign device interface PWB
6
140N63297 Main PWB (3635) (
140N63297 Main PWB (3635) (
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April 2010
5-8 Phaser 3635MFP/WorkCentre 3550 PL 4.10
Parts Lists
PL 4.10 Main Drive Assembly
Item Part Description
1 127N07557 Main BLDC motor (MOT04-100)
(REP 4.1)
2– Gear bracket (P/O PL 4.10 Item 7)
3 – Motor bracket (P/O PL 4.10 Item 7)
4 – Gear (92/61) (P/O PL 4.10 Item 7)
5 – Gear (113/33) (P/O PL 4.10 Item 7)
6 – Gear (55/18) (P/O PL 4.10 Item 7)
7 007N01591 Main drive assembly (REP 4.1)
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April 2010
5-9
Phaser 3635MFP/WorkCentre 3550 PL 5.10
Parts Lists
PL 5.10 DADF (1 of 7)
Item Part Description
1 101N01421 DADF (Complet)e (3635)
– 101N01451 DADF (Complet)e (3550)
2 – DADF lower cover assembly (P/O
PL 5.10 Item 1)
3– DADF door assembly (REF: PL
5.25 Item 1)
4 – Feed assembly (REF: PL 5.30 Item
1)
5 – Drive assembly (REF: PL 5.40 Item
1)
6 – Transport assembly (REF: PL 5.35
Item 14)
7 003N01031 Left counterbalance
8 003N00967 Right counterbalance (3550)
– 003N01018 Right counterbalance (3635)
9 – Rear cover (P/O PL 5.10 Item 1)
10 – Front cover (P/O PL 5.10 Item 1)
11 002N02720 Connector cover
12 152N11751 DADF harness
13 – Screw (Not Spared) (3550)
003N01031 Left counterbalance
003N01031 Left counterbalance
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April 2010
5-10 Phaser 3635MFP/WorkCentre 3550 PL 5.15
Parts Lists
PL 5.15 DADF (2 of 7)
Item Part Description
1 – Lower cover (P/O PL 5.10 Item 1)
2– Input tray assembly (P/O PL 5.10
Item 1)
3 – Solenoid damper (P/O PL 5.10 Item
1)
4 121N01160 DADF lift solenoid (SOL05-320)
(REP 5.2)
5 – Tray extension (P/O PL 5.10 Item
1)
6 – Ground strip (P/O PL 5.10 Item 1)
7 019N00810 Document pad (3635)
– 025N00081 Document pad (3550)
8 – Registration roll idler (P/O PL 5.10
Item 1)
9 – Scan idler (P/O PL 5.10 Item 1)
10 – Scan idler spring (P/O PL 5.10 Item
1)
11 – Registration roll shaft (P/O PL 5.10
Item 1)
12 – Nip release lever (P/O PL 5.10 Item
1)
13 – Nip release lever spring (P/O PL
5.10 Item 1)
14 – CVT pad (P/O PL 5.10 Item 1)
15 – Lifting exit lever (P/O PL 5.10 Item
1)
16 140N63301 DADF PWB
17 – DADF PWB harness (P/O PL 5.10
Item 1)
13
– Nip release lever spring (P/O
– Nip release lever spring (P/O
PL
5.10 Item 1
)
14
– CVT pad (P/O
– CVT pad (P/O
PL 5.10 Item 1
)
1
– Lower cover (P/O
– Lower cover (P/O
PL 5.10 Item 1
)
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April 2010
5-11
Phaser 3635MFP/WorkCentre 3550 PL 5.20
Parts Lists
PL 5.20 DADF (3 of 7)
Item Part Description
1 – Input tray (P/O PL 5.10 Item 1)
2– Document guide (rear) (P/O PL
5.10 Item 1)
3 – Document guide (front) (P/O PL
5.10 Item 1)
4 – Document guide rack (P/O PL 5.10
Item 1)
5 – Pinion gear (P/O PL 5.10 Item 1)
6 – Guide rack cover (P/O PL 5.10 Item
1)
7 – Document guide (P/O PL 5.10 Item
1)
8 – Document guide wire (P/O PL 5.10
Item 1)
9 – DADF paper length sensor actuator
(P/O PL 5.10 Item 1)
10 – DADF paper length sensor spring
(P/O PL 5.10 Item 1)
11 130N01601 DADF paper length sensor (Q05-
120) (REP 5.6)
12 – Sensor assembly cover (P/O PL
5.10 Item 1)
13 002N02741 Input tray assembly (Complet)e
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April 2010
5-12 Phaser 3635MFP/WorkCentre 3550 PL 5.25
Parts Lists
PL 5.25 DADF (4 of 7)
Item Part Description
1 – DADF door assembly (Complet)e
(P/O PL 5.10 Item 1)
2130N01533 Pickup roll assembly (REP 5.7)
(NOTE)
3 – Bush (P/O PL 5.10 Item 1)
4 – Document gate (P/O PL 5.10 Item
1)
5 – DADF door (P/O PL 5.10 Item 1)
6 – Guide fingers (P/O PL 5.10 Item 1)
7 – Pickup spring (P/O PL 5.10 Item 1)
8 – Pickup damper (P/O PL 5.10 Item
1)
NOTE: HFSI. Refer to GP 16 High Frequency Service Items.
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April 2010
5-13
Phaser 3635MFP/WorkCentre 3550 PL 5.30
Parts Lists
PL 5.30 DADF (5 of 7)
Item Part Description
1 022N02359 Feed assembly (Complet)e (REP
5.4)
2 003N01042 Retard pad assembly (NOTE)
3 – Retard pad spring (P/O PL 5.10
Item 1)
4 – Feed roll idler (P/O PL 5.10 Item 1)
5 – Upper cover (P/O PL 5.10 Item 1)
6 – Mylar (P/O PL 5.10 Item 1)
7 – Exit idler spring (P/O PL 5.10 Item
1)
8 – Exit idler (P/O PL 5.10 Item 1)
9 – Exit idler shaft (P/O PL 5.10 Item 1)
10 – Exit idler lifting bracket (P/O PL
5.10 Item 1)
11 – Upper damper (P/O PL 5.10 Item 1)
12 – Static eliminator (P/O PL 5.10 Item
1)
13 – Lower cover (P/O PL 5.10 Item 1)
14 – Ground strip (P/O PL 5.10 Item 1)
15 – Ground strip (P/O PL 5.10 Item 1)
16 – Document detect sensor harness
(P/O PL 5.10 Item 1)
17 130N01601 Document detect sensor (Q05-100)
18 – Document detect sensor actuator
(P/O PL 5.10 Item 1)
19 – Document detect sensor actuator
spring (P/O PL 5.10 Item 1)
NOTE: HFSI. Refer to GP 16 High Frequency Service Items.
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April 2010
5-14 Phaser 3635MFP/WorkCentre 3550 PL 5.35
Parts Lists
PL 5.35 DADF (6 of 7)
Item Part Description
1 – Transport assembly frame (P/O PL
5.10 Item 1)
2 – White bar plate (P/O PL 5.10 Item
1)
3– White bar plate spring (P/O PL 5.10
Item 1)
4 – Bearing (P/O PL 5.10 Item 1)
5 – Ground strip (P/O PL 5.10 Item 1)
6 – Scan sensor actuator (P/O PL 5.10
Item 1)
7 130N01601 Registration sensor (Q05-130)
(REP 5.3), Scan sensor (Q05-140)
(REP 5.3)
8 – Exit roll (P/O PL 5.10 Item 1)
9 – Registration roll (P/O PL 5.10 Item
1)
10 – Registration sensor actuator (P/O
PL 5.10 Item 1)
11 – Registration sensor actuator spring
(P/O PL 5.10 Item 1)
12 – Scan roll (P/O PL 5.10 Item 1)
13 – Upper cover (P/O PL 5.10 Item 1)
14 022N02360 Document transport assembly
(Complet)e (3635) (REP 5.4)
– 022N02475 Document transport assembly
(Complet)e (3550) (REP 5.4)
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April 2010
5-15
Phaser 3635MFP/WorkCentre 3550 PL 5.40
Parts Lists
PL 5.40 DADF (7 of 7)
Item Part Description
1 007N01595 Drive assembly (Complet)e (REP
5.5)
2 127N07562 Scan motor (MOT05-200) (REP
5.5)
3 121N01161 Registration solenoid (SOL05-310)
(REP 5.5), Pickup solenoid
(SOL05-300) (REP 5.5)
4 – Pickup idler gear (P/O PL 5.40 Item
1)
5 – Swing bracket (P/O PL 5.40 Item 1)
6 – Swing bracket feed gear idler (P/O
PL 5.40 Item 1)
7 – Swing bracket pickup gear idler (P/
OPL 5.40 Item 1)
8 – Feed gear idler (P/O PL 5.40 Item
1)
9 – Lower pickup gear idler (P/O PL
5.40 Item 1)
10 – Pickup collar (P/O PL 5.40 Item 1)
11 – Spring (P/O PL 5.40 Item 1)
12 – Upper pickup gear idler (P/O PL
5.40 Item 1)
13 – DADF door open sensor (Q05-160)
(P/O PL 5.40 Item 1) (REP 5.1)
14 – Motor harness (P/O PL 5.40 Item 1)
15 – Drive bracket (P/O PL 5.40 Item 1)
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April 2010
5-16 Phaser 3635MFP/WorkCentre 3550 PL 6.10
Parts Lists
PL 6.10 LSU
Item Part Description
1 122N00259 LSU (REP 6.1)
2152N11753 LSU interlock switch (REP 6.2)
1
122N00259 LSU (
122N00259 LSU (
REP 6.1
)
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April 2010
5-17
Phaser 3635MFP/WorkCentre 3550 PL 7.10
Parts Lists
PL 7.10 Bypass Feed Assembly (1 of
2)
Item Part Description
1 130N01601 Bypass paper empty sensor (Q07-
510) (REP 7.5)
2– Clutch spring (Not Spared)
3 – Baffle lift spring (Not Spared)
4 – Bypass feed solenoid (SOL08-800)
(Not Spared)
5 – Bypass paper empty sensor
harness (Not Spared) (REP 7.1)
6 – Bush (Not Spared)
7 – Locking collar (Not Spared)
8 – Retard pad holder (Not Spared)
9 – Sensor bracket (Not Spared)
10 – Baffle (Not Spared)
11 – Pickup bracket (Not Spared)
12 – Frame (Not Spared)
13 – Spring (Not Spared)
14 – Guide mylar (Not Spared)
15 – Idler gear (Not Spared)
16 – Pickup shaft (Not Spared)
17 – Clutch (rear) (Not Spared)
18 – Clutch (front) (Not Spared)
19 – Pickup cam (Not Spared)
20 – Cam roll (Not Spared)
21 – Pickup idler (Not Spared)
22 – Bypass paper empty sensor
actuator (Not Spared)
23 – Lower retard pad (Not Spared)
24 – Pickup rubber outer shaft (Not
Spared)
25 – Pickup rubber inner shaft (Not
Spared)
26 130N01534 Pickup rubber (NOTE) (REP 7.3)
27 – Retard pad (Not Spared)
28 – Bypass pickup roll assembly (Not
Spared) (REP 7.3)
29 050N00520 Bypass feed assembly (Complet)e
(REP 7.1)
NOTE: HFSI. Refer to GP 16 High Frequency Service Items.
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April 2010
5-18 Phaser 3635MFP/WorkCentre 3550 PL 7.12
Parts Lists
PL 7.12 Bypass Feed Assembly (2 of
2)
Item Part Description
1 – Feed idler holder (Not Spared)
2 – Lower exit idler spring (Not Spared)
3 – Feed idler shaft (Not Spared)
4 – Feed idler shaft holder (Not Spared)
5 – Feed idler cover (Not Spared)
6 – Feed roll idler (Not Spared)
7 – Bypass feed assembly (REF: PL
7.10)
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April 2010
5-19
Phaser 3635MFP/WorkCentre 3550 PL 7.15
Parts Lists
PL 7.15 Front Cover Assembly
Item Part Description
1 – Front cover (P/O PL 7.15 Item 15)
2– Lower bypass tray cover (P/O PL
7.15 Item 15)
3 – Front document guide (P/O PL 7.15
Item 15)
4 – Rear document guide (P/O PL 7.15
Item 15)
5 – Release latch (P/O PL 7.15 Item
15)
6 – Link arm (P/O PL 7.15 Item 15)
7 – Upper bypass tray cover (P/O PL
7.15 Item 15)
8 – Tray extension (P/O PL 7.15 Item
15)
9 – Front catch (P/O PL 7.15 Item 15)
10 – Rear catch (P/O PL 7.15 Item 15)
11 – Pinion gear (P/O PL 7.15 Item 15)
12 – Front catch spring (P/O PL 7.15
Item 15)
13 – Rear catch spring (P/O PL 7.15
Item 15)
14 – Bypass tray (P/O PL 7.15 Item 15)
15 002N02718 Front cover assembly (Complet)e
(3635)
– 002N02975 Front cover assembly (Complet)e
(3550)
8
– Tray extension (P/O
– Tray extension (P/O
PL 7.15 Item
15
)
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