Xerox 8080 Installation guide

Xerox®DocuColor 8080
Digital Press
Overview
Xerox®DocuColor®8080
Digital Press
Consistent quality, productivity
and value

Consistently great colour –
print after print.
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The Xerox®DocuColor®8080 Digital Press with our “Low Gloss” dry ink
produces prints with a pleasing matt finish that looks great on every page.
With balanced neutrals, detailed shadows and highlights and excellent photo
rendering, the DocuColor 8080 can delight your customers with a sought-after
offset look and feel at the speed and ease of digital. Our automated, inline colour
calibration technology ensures that the DocuColor 8080 Digital Press gives you
consistent, repeatable colours for the highest quality output images.
To help you produce more jobs every day,
our DocuColor 8080 Digital Press runs all
weights of paper at a rated speed of
80 ppm. Print simple jobs on common
stocks or complex jobs on heavyweight
stocks quickly and reliably. With the
DocuColor 8080, more jobs run smoothly
through the press, adding up to more billable
pages at the end of the month for you.
Reduce your costs by leveraging our
customised Productivity Applications –
allowing you to increase efficiency and
automate workflows. Automate your
personalised pieces with VI on the Fly
packs. Streamline job setup with Setup
and Go packs for business cards, postcards,
calendars, brochures and more. Remove
additional bottlenecks with One -Touch packs
to take time-consuming pre-press operations
to touch-less events that happen in seconds
instead of minutes or hours.
Grow your business with a suite of
Business Development Tools and help
from our business development experts.
Whether it’s training, applications design,
marketing, or even how to set your own
value-based pricing structure, we can help
you every step of the way.

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Better colour – faster
The DocuColor®8080 Digital Press features our Automated Colour Quality Suite (ACQS)
with its inline spectrophotometer that lets you transform time into profit, increase quality
and consistency – and become an indispensable partner to your customers. It is designed
with built-in process automation to deliver colour accuracy and repeatability from job to job,
operator to operator or across multiple devices quickly and easily while increasing productivity
and available press time.
One Spectrophotometer, multiple productivity enhancements
At the heart of the DocuColor 8080 Digital Press – and our image quality enhancement
tools – is an internal, inline spectrophotometer. Our Automated Colour Quality Suite (ACQS) is
a set of colour management tools that uses the data from the spectrophotometer to improve
colour accuracy and repeatability. By placing the advanced spectrophotometer inside the
paper path and automating processes like calibration, spot colour calibration and profiling,
the DocuColor 8080 Digital Press dramatically streamlines workflow and increases total
productivity.
Spot Colour – simple to set up
Customers running applications such as marketing collaterals and direct mail are sensitive to
spot colour consistency for logos or corporate colour standards and for many, repeatability
is as critical as, or even more important than accuracy. The Xerox®FreeFlow®Print Server
performs Spot Colour Calibration to fine tune spot colours to official (PANTONE®licensed)
reference aims, within a user-specified level of quality. It automatically reads print engine data
and modifies the CMYK recipe for each spot colour to minimise the colour difference with the
reference value to deliver quality output that is spot-on.
Advanced Profiling – all at the touch of a button
Advanced Profiling automatically creates a superior, custom ICC-compliant Destination Profile
for colour critical applications such as photos that require a high degree of colour accuracy and
detail as well as a pleasing appearance. It maps RGB and CMYK source images to a desired
press-like output – making it easier to emulate source colour spaces and produce a more
accurate colour. Advanced Profiling can render to industry colour standards, such as Fogra and
GRACoL for outstanding colour.
Auto-calibration
Leveraging the inline spectrophotometer
that is integrated into the paper path,
we can reduce time-consuming manual
colour maintenance tasks and make
them one-button operator functions
that deliver exceptional image quality
consistently. By generating colour
patches on target sheets, registering
the sheets so the patches are read
accurately, processing the data and
taking the appropriate actions, we
reduce downtime and automate labour-
intensive colour maintenance tasks. By
streamlining calibration tasks, we help
reduce non-productive printer time and
facilitate quick, on-time job turnaround.
The FreeFlow Print Server delivers even
more productivity. By allowing for
automated scheduling, we shift operator
time from maintenance of colour to
production, eliminating any potential
human error and allowing operators to
focus on running print jobs.
Inline
Spectrophotometer
Spot ColourAuto-Calibration Advanced Profiling

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Paper Feed Module
is comprised of two
2,000-sheet trays,
enabling you to run
lightweight and heavy-
weight stocks from
60 – 300 gsm. A
secondary feed module
can be added to extend
paper capacities to a
total of 8,000 sheets,
allowing for jobs with up
to four different types
of stocks.
Custom Paper Setup
enables you to create,
store and retrieve
unique paper profiles
based on characteristics
of a paper that can be
utilised over and over.
Mode Programming
•All-Weights Mode
enables all stocks
to run at full rated
speed of 80 ppm on
A4 pages, regardless
of media weight and
type.
•Mixed-Media Mode
optimises throughput
speed for jobs with
mixed paper weights.
Gearless Motors
provide consistency in
overall image quality.
Customer Adjustable
Alignment with
electronic control over
skew, perpendicularity
and lead-edge
adjustments keeps
registration within a
tight tolerance.
Paper Path, including
the stainless-steel
inversion and duplex
paths, plays an impor-
tant role in supporting
benchmark image
quality, reliability
and speed. Customer-
adjustable settings let
you fine-tune image
positioning.
Load While Run
“Low Gloss” Dry Ink
improves productivity
because you don’t have
to stop the DocuColor
8080 when loading dry
ink. A reservoir holds
enough to produce up
to 5,000 prints while
you load new dry ink
cartridges.
Advancing productivity from the inside out.
Built to produce more jobs. Based on a platform that has thousands
of installations worldwide that produce billions of pages every year, the
DocuColor®8080 Digital Press has industry-leading, innovative imaging
technology with proven performance your business can count on.
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High Resolution
Imaging with
state-of-the-art
32-beam laser VCSEL
technology writes
data quickly at 2400 x
2400 dpi resolution.
Corotron Cleaning
Assembly provides
easy cleaning of
corotron wires to en-
able consistently high
image quality.
Inline
Spectrophotometer
automates press
calibration for more
accurate and stable
colour, PANTONE
matching and
enhanced productivity.
Fully Automated
Output Decurler
provides consistent
and reliable output
quality. Programmable
settings let you define
parameters for specific
stocks, ensuring flat
output that is ready
for finishing.
Optional
High-Capacity Stacker
provides production
stacking capabilities
by supporting all
media, regardless
of size and weight.
Maximum stack
weight for the cart
is 45 kg.
Optional Stacker/
Stapler enhances
productivity with the
ability to staple up to
50 sheets of 90 gsm.
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Xerox Productivity Plus
This training instructs operators how to perform basic tasks to keep presses running and customer commitments on schedule. These
basic steps require no special skills. By learning and performing just a few routine maintenance activities, like sensor cleaning and filter
replacement, you can make sure for yourself that your equipment runs with maximum uptime.

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Your choice of server.
Find just what you need. The DocuColor®8080 Digital Press gives you the
advantage of a choice of three networked print servers. Each combines outstanding
colour management with a user-friendly interface to yield outstanding digital colour
and integrates smoothly into your printing environment.
Xerox®FreeFlow®Print Server
This extremely fast, powerful and easy-
to-use colour server with ConfidentColour
Technology provides enhanced colour
management and on-demand digital
production capabilities. Built-in features
such as page-exception programming, job
forwarding and customisable print queues
make job management easier.
Xerox®EX Print Server,
Powered by Fiery®
The EX Print Server has new and enhanced
features, like Adobe PDF Print Engine
support, that enable complex and impactful
imaging on your press. Extensive ColorWise®
colour management tools make it possible
to produce consistently brilliant output,
regardless of the user’s colour management
experience.
Xerox®CX Print Server,
Powered by Creo®Colour Server
Technology
The CX Print Server goes well beyond
providing excellent colour output. This
colour server combines colour management
tools that yield superb digital colour with a
workflow that integrates seamlessly with the
offset or high-end digital colour environment.
Workflow Solutions
Productivity Applications
Xerox delivers the solutions that will help you to
produce more jobs – with productivity packs that
streamline and automate your most common
workflows. Each of these optional packs is con-
figured with the appropriate workflow software,
hardware and on-site support to ensure you are
reaching maximum productivity fast.
VI on the Fly
For personalised applications that delight your
customers and will grow your business:
• Decreases composition and RIP time from hours
to minutes with templates defined and delivered
to you
• Templates for use with FreeFlow VI Suite
components to generate postcards, calendars,
business cards and posters
• Unlimited templates can be dened by you
Setup and Go
For the easiest job ticketing in the industry that
will allow you to produce more jobs:
• No more worries about feature selections,
imposition settings and combining files
• Job tickets pre-set for use with FreeFlow
Express to Print booklets, brochures, postcards,
business cards, calendars and more
One-Touch
For the fastest prepress without operator
intervention that will reduce your costs:
• Go from prepress operations that could only
allow you to complete a handful of jobs per
day to hundreds of jobs per day
• One-touch, drop and go prepress templates
that work with FreeFlow Process Manager®for
static or personalised postcards, business cards,
booklets, brochures, calendars and posters
The optional Productivity Packs can be used
with any of the colour server choices for the
DocuColor 8080 Digital Press.

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GBC®eBinder 200™
Produce 360owrap-around lay-flat booklets
with the GBC eBinder 200. It delivers stack,
punch and bind functionality, all in one inline
device. One size fits all, durable, self-adjusting
polyester bind elements (available in black,
navy blue, white and clear) let you create
professional flip presentations, calendars,
lay-flat documents and more from 2 to 100
A4 sheets, without the traditional offline
labour-intensive, time-consuming steps
associated with manual punch and binding.
Xerox®DB120-D
Document Binder
The world’s first and only inline thermal
cover binder system for digital colour presses,
the DB120-D Document Binder gives you
professionally bound, finished documents
in a variety of styles at the rated speed of
the DocuColor 8080. It binds up to 120
A4 sheets in a variety of eye-catching
preformed or custom covers.
Your choice of finishing.
Deliver professional results that are sure to grow your business. The
DocuColor®8080 Digital Press is modular and scalable to meet your production
needs. With inline options from a lay-flat binder, high-capacity stacker and cover
binder to a basic and professional document finisher, you can improve performance
by adding new applications.
Standard Horizon ColorWorks
Document Finisher and
ColorWorks PRO
Document Finisher
Create impressive booklets with inline
folding, corner and top stitching, face
trimming and stacking capabilities quickly
and easily with the standard modular
offering. Add multi-line scoring and bleed
trimming channel with the ColorWorks
Professional Document Finisher. Bleed trims
are crisp, clean and accurate. This production
grade finisher combination produces
professionally finished documents without
additional post processing.
GBC FusionPunch®II
Inline Printer Punch
Combining printing and punching into
one step without additional labour costs,
the FusionPunch II handles challenging
applications and a large variety of stocks,
such as intermixed, slick and lighter stocks –
all with greater reliability. The punched paper
is offset-stacked in the attached stacker,
making colour separator sheets and manual
sorting a thing of the past.

Resolution
•2400 x 2400 dpi (1-bit depth)
•Line Screens:
– 150 Clustered Dot
– 200 Clustered Dot
– 300 Clustered Dot
– 600 Clustered Dot
– 200 Rotated Line Screen
– Stochastic
Technology
•Customisable Electronic Aligner Adjustments
•Custom Paper Setup
•Charge Corotron Cleaning Assembly
•Inline Spectrophotometer to assist with operator
tasks around colour calibration and profiling
•Enhanced Feeding and Finishing
•Floating Aligner Transport for tight
front-to-back registration of +/- 0.5 mm
DocuColor 8080 Productivity
(All Weights Mode)
•80 ppm (A4), 60-300 gsm
•4800 full process colour A4
4/0 impressions per hour
•2400 SRA3
4/0 impressions per hour
Paper Format/Sizes
•Maximum Sheet Size: 320 x 488 mm
•Minimum Sheet Size: 182 x 182 mm
•Maximum Imageable Area: 315 x 480 mm
Paper Flexibility/Weights
•Coated and uncoated papers, bright papers,
carbonless paper, DocuCard®, labels, business
cards, glossy brochures, window decals,
durable/synthetic papers, greeting cards,
polyesters and custom solutions
•Mixed-stock jobs supported
•60-300 gsm
©2011 Xerox Corporation. All Rights Reserved. XEROX®, XEROX and Design®, DocuCard®, DocuColor®, FreeFlow®, FreeFlow
Makeready®, FreeFlow Output Manager®, FreeFlow Process Manager®, ProfitAccelerator® and VIPP® are trademarks of or licensed to
Xerox Corporation in the United States and/or other countries. GBC®, eBinder 200™ and FusionPunch® are trademarks of GBC. Powered
by Fiery® and ColorWise® are trademarks of Electronics for Imaging, Inc. Powered by Creo® is a trademark of Creo, Inc. PANTONE® is a
trademark of Pantone Systems, Inc. Press-sense™ is a trademark of Press-sense Ltd. 05/11 D80BR-01EA
Specifications for Xerox®DocuColor®8080 Digital Press
www.xerox.com.
*Available with FreeFlow Print Server only.
Paper Capacity and Handling
•Paper trays: 2,000 sheets each, 182 x 182 mm to
320 x 488 mm, 60-300 gsm
Note: Tray capacity is based on 90 gsm substrate
•Automatic Tray Switching
•Offsetting Output Tray: 500 sheets with
automatic offsetting sets
•Two-sided printing: Automatic two-sided printing
(4/4 impressions) from all trays up to 300 gsm
Electrical
•Base Configuration: 200-240 VAC, 50/60 Hz,
30A (sole use)
•Additional electrical required for print server,
feeding/finishing devices, and scanner:
– 200-240 Volts, 10 Amp, 50 Hz
Size
•Base Printing System (without RIP and/or
feeding/finishing devices):
– Height: 1,413 mm
– Width: 2,540 mm
– Depth: 1,105 mm
– Weight:1,000 kg
Duty Cycle
DocuColor 8080
•1.2 million
Choice of Colour Servers
•Xerox®FreeFlow®Print Server
•EX Print Server, Powered by Fiery®
•CX Print Server, Powered by Creo®
Options
•4,000-sheet Secondary Feeder Module
•3,750-sheet High-Capacity Stacker
•2,250-sheet Stacker Stapler
•Xerox®DB120 -D
•GBC®FusionPunch®II
•GBC®eBinder 200™
•Standard Horizon ColorWorks
•Standard Horizon ColorWorks PRO
Automated Colour Quality Suite
•Increases productivity and consistency by
automating calibration
•Ensures superior image quality and repeatability
•Inline spectrophotometer (standard) reads
colour data at rated speed
•Features Spot Colour to automatically adjust
PANTONE colours for ICC-compliant accuracy*
•Automatically creates destination profiles for
colour critical applications*
Optional FreeFlow Collection
•FreeFlow Print Manager
•FreeFlow Process Manager®
•FreeFlow Output Manager®
•FreeFlow Express to Print
•FreeFlow Web Services
•FreeFlow VI Suite
•FreeFlow Makeready®
Xerox®Productivity Applications
•VI On The Fly
– FreeFlow VI Interpreter
– Freeflow VIPP®Pro Publisher
– Analyst support
•Setup and Go
– FreeFlow Express to Print
– Analyst support
•One-Touch
– FreeFlow Process Manager
– Personal Computer (spec available if
customer-supplied)
– Analyst support
Business Development
•ProfitAccelerator®: a collection of over 100
tools, kits, guides, templates, financial modeling
software and more to help you get a quick start
to growing volume with your DocuColor 8080.
•Business Development Services: Training and
Professional services to support the Sales and
Marketing, Workflow and Operational and
Application Development areas of your business.
Provided worldwide by a team of Xerox and
External Network of Consultants focused on
growing your business.