Xerox PHASER 7500 User manual

Phaser®7500
olor Printer
Phaser® 7500
Service Manual
Xerox Internal-Use Only
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9
Chapter
Parts List
In this chapter...
! Serial Number Format
! Using the Parts List
! General Overview
! LPH
! Drive
! NOHAD
! Development
! Transfer
! Fuser
! Xerographic
! Tray 2 - Tray Module (3T) (Option)
! Tray 3/4/5 - Tray Module (3T) (Option)
! Tray Module (1T) (Option)
! Tray 1 (MPT)
! L/H Cover
! Registration
! Exit
! Electrical
! Cover
! ESS
! Xerox Supplies and Accessories
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9-2 Phaser 7500 Printer Service Manual
Parts List
Serial Number Format
Changes to Xerox products are made to accommodate improved components as
they become available. It is important when ordering parts to include the following
information:
• Component's part number
• Product type or model number
• Serial Number of the printer
Note
Not all of the serial number will be used. This is a buffer in case additional
units are built by Fuji Xerox for each model of printer during pre-production.
The serial numbers are only reset to the starting serial number when the ending
serial number is reached. At that time the revision digit will be rolled. Serial
numbers below 10001 are reserved for XOG Final Integration Center (FIC) sites if
reserialization is needed.
The nine-digit serial number has the following format:
■PPPRSSSSS
■PPP = Three digit alphanumeric product code
■R = Single digit numeric revision digit, 0~9. To be rolled when a major
product change occurs and initiated with a change request.
Product Product Code
7500, 110V Engine RXD
7500V, 220V Engine RXE
Production Units (MP Build)
PPP1SSSSS
SSSSS = Five digit numeric serial numberbased on the following table:
Product Starting Serial
Number
Ending Serial
Number
7500_N, 110V Engine 10001 30000
7500_DN, 110V Engine 30001 90000
7500_YDN, 110V Engine (GSA) 90001 99999
7500V_N, 220V Engine 10001 35000
7500V_DN, 220V Engine 35001 99999
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Phaser 7500 Printer Service Manual 9-3
Parts List
Examples
RDX243072: Xerox Serial Number
RDX: Product Code for the 110V Phaser 7500
2= Revision Level
43072 = Serial Number for Phaser 7500
RXE299999: next printer Serial Number RXE335001
RDX: Product Code for the 220V Phaser 7500
Revision Level = 2 next revision level 3
Serial Number for 7500V_DN = 99999 next Serial Number 35001
The serial number labels can be found at two locations of the printer.
Label Placement and Layout Example
The Barcode label is applied inside the Left Door on the right side of the frame.
s7500-479
MANUFACTURED: July, 2009
Xerox S/N RXD 130001
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9-4 Phaser 7500 Printer Service Manual
Parts List
Using the Parts List
•ID No.: The callout number from the exploded part diagram.
•Name/Description: The name of the part to be ordered and the number of
parts supplied per order.
•Part Number: The material part number used to order that specific part.
• Parts identified throughout this manual are referenced PL#.#.#; For example,
PL3.1.10 means the part is item 10 of Parts List 3.1.
• A black triangle preceding a number followed by a parenthetical statement in
an illustrated parts list means the item is a parent assembly, made up of the
individual parts called out in parentheses.
• The notation “with X~Y” following a part name indicates an assembly that is
made up of components X through Y. For example, “1 (with 2~4)” means part
1 consists of part 2, part 3, and part 4.
• An asterisk (*) following a part name indicates the page contains a note about
this part.
• The notation (NS) next to a part indicates that particular part is not spared,
but contained in a kit or major assembly.
• The notation “J1<>J2 and P2” is attached to a wire harness. It indicates that
connector Jack 1 is attached to one end of the wire harness and connector J2
is attached to the other end that is plugged into P2.
Note
Only parts showing part numbers are available for ordering by support. Parts
not showing part numbers are available on the parent assembly.
Abbreviations
Abbreviation Meaning
C C-ring
E E-ring
KL K-clip
S Screw
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Phaser 7500 Printer Service Manual 9-5
Parts List
General Overview
Parts List 1.1 Parts Overview (1 of 5)
s7500-001
Navi 2.1(IOT)
Navi 2.2(IOT)
PL 14.1
PL 13.1 Navi 2.3 (1TM)
Navi 2.4 (3TM)
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9-6 Phaser 7500 Printer Service Manual
Parts List
Parts List 1.2 Parts Overview (2 of 5)
s7500-002
Navi 2.1
PL 6.2
PL 6.1
PL 8.2
PL 8.1
PL 8.2
PL 5.2
PL 7.1
PL 17.1
PL 4.1
PL 2.2
PL 9.3
PL 5.2
PL 9.1
PL 2.1
PL 19.2
PL 5.1
PL 5.2
PL 19.1
PL 15.1
PL 19.2
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Phaser 7500 Printer Service Manual 9-7
Parts List
Parts List 1.3 Parts Overview (3 of 5)
s7500-003
PL 18.1
PL 4.2
PL 18.1
PL 18.1
PL 18.4
PL 18.2
PL 35.1
PL 35.2
PL 3.3
PL 3.2
PL 3.2
PL 3.1
Navi 2.2
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9-8 Phaser 7500 Printer Service Manual
Parts List
Parts List 1.4 Parts Overview (4 of 5)
s7500-004
PL11.7
PL11.1
PL11.1
PL11.1
PL11.7
PL11.7
PL11.7
PL11.6
PL11.1
PL11.5
PL11.5
PL11.6
Navi 2.3
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Phaser 7500 Printer Service Manual 9-9
Parts List
Parts List 1.5 Parts Overview (5 of 5)
s7500-005
PL 10.1
PL 10.11
PL 10.11
PL 10.12
PL 10.1
PL 10.13
PL 10.1
PL 10.9
PL 10.9
PL 10.13
PL 10.13
PL 10.13
PL 10.13
PL 10.13
Navi. 2.4
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9-10 Phaser 7500 Printer Service Manual
Parts List
LPH
Parts List 2.1 LPH (1 of 2)
Right
Front
A
A
PL2.1 1
6
7
3
5
4
J
J
J
R
1
3
5
4
J
R
1
3
5
4
J
R
1
35
4
J
R
3-5
2
s7500-006
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Phaser 7500 Printer Service Manual 9-11
Parts List
Parts List 2.1 LPH (1 of 2)
Item Description Part Number
1 Rear Holder Assembly 019K09281
2 LPH Unit (items 3-5) (REP 2.1, page 8-18) 130K72653
3 Guide
4 LPH Cleaner (REP 2.2, page 8-20 ) 042K93520
5 LPH Assembly
6 Imaging Unit (Drum) Cover (REP 2.3, page 8-21) 011K98621
7 Label
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9-12 Phaser 7500 Printer Service Manual
Parts List
Parts List 2.2 LPH (2 of 2)
s7500-007
Right
Rear
PL2.2
J
JJJJ
P
PPP
4
2
2
2
3
1
55
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Phaser 7500 Printer Service Manual 9-13
Parts List
Parts List 2.2 LPH (2 of 2)
Item Description Part Number
1 LPH Harness Assembly 962K60144
2 Cable Holder
3 Cable Holder
4 Cable Holder
5 LPH Rear PWB (REP 2.4, page 8-22) 960K36951
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9-14 Phaser 7500 Printer Service Manual
Parts List
Drive
Parts List 3.1 Drive (1 of 3)
PL3.1
{ 2-4
{ 11,12
1
10
J
J
11
12
3
2
6
4
13
J
BS
14
5
BQ
BQ
8
7s7500-008
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Phaser 7500 Printer Service Manual 9-15
Parts List
Parts List 3.1 Drive (1 of 3)
Item Description Part Number
1 Fuser Input Bracket Assembly (items 2-5) (REP 3.1, page 8-26) 068K64901
2 Helical Gear (26T)
3 Fuser Shaft
4 Fuser Input Bracket
5 Helical Gear (25T)
6 Spring - Fuser 809E74960
7 Link - Fuser (REP 3.2, page 8-27) 012E15930
8 Spring - Link 809E74950
9 -----
10 Fuser Drive Motor Assembly (items 11, 12) (REP 3.3, page 8-28) 007K98080
11 Fuser Drive Motor
12 Gear Bracket Assembly
13 Bearing
14 Bearing
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9-16 Phaser 7500 Printer Service Manual
Parts List
Parts List 3.2 Drive (2 of 3)
s7500-009
Right
Rear
PL3.2
5-224
J
J
J
J
BS
BQ
BB
BC
2
17
11
18
15
5
8
20
9
18
10
18
12
21
22
19 6
14
7
16
13
3
2,3
1
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Phaser 7500 Printer Service Manual 9-17
Parts List
Parts List 3.2 Drive (2 of 3)
Item Description Part Number
1 Main Drive Assembly (items 2, 3) (REP 3.4, page 8-29) 007K98071
2 Bracket Assembly
3 Main Drive Motor Assembly (REP 3.5, page 8-30)
4 Retract Drive Assembly (items 5-22) (REP 3.6, page 8-31) 007K98090
5 Retract Bracket Assembly
6 Retract Lower Bracket
7 Retract Shaft
8 Clutch Shaft
9 Helical Gear (45T/23T)
10 Helical Gear (36T)
11 Helical Gear (21T)
12 1st BTR Contact Retract Clutch Assembly 121K40850
13 Coupling
14 Retainer
15 Cam Wheel
16 Spring
17 1st BTR Contact Retract Sensor (REP 3.7, page 8-32) 930W00111
18 Sleeve Bearing
19 Sleeve Bearing
20 Connector
21 Harness Holder
22 Harness Holder
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9-18 Phaser 7500 Printer Service Manual
Parts List
Parts List 3.3 Drive (3 of 3)
s7500-010
Right
Rear
PL3.3
J
J
J
J
6
4
2
5
3
666
2-5
1
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Phaser 7500 Printer Service Manual 9-19
Parts List
Parts List 3.3 Drive (3 of 3)
Item Description Part Number
1 Drum/ Deve Drive Assembly (items 2-5) (REP 3.8, page 8-33) 007K98064
2 Drive Assembly
3 Drum/ Deve Drive Motor (K) (REP 3.9, page 8-35) (included in item 1)
4 IBT Drive Motor Assembly (REP 3.10, page 8-36) (included in item 1)
5 Drum/ Deve Drive Motor (Y, M, C) (REP 3.11, page 8-37) (included in item 1)
6Guard Gear 055E56040
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