Xinje XC Series User manual

WUXI XINJE ELECTRIC CO., LTD.
XC series PLC hardware
User manual
Data No. PC01 20110106 3.3

Catalog
1 SUMMARY OF XC SERIES PLC .............................................................................................5
1-1．Products Specifications....................................................................................................6
1-1-1．CPU Units.............................................................................................................6
1-1-2．Expansions............................................................................................................9
1-2．Model Composing and Model List................................................................................10
1-2-1．Name Principle and Model list of CPU units.....................................................10
1-2-2．Expansion's name principle and module list.......................................................13
1-3．Each Part's Description..................................................................................................16
2 THE SPECIFICATIONS AND PARAMETERS OF CPU.....................................................17
2-1．Specifications and Parameters .......................................................................................18
2-1-1．General Specifications........................................................................................18
2-1-2．Performance and Specifications .........................................................................19
2-2．External Dimension .......................................................................................................27
2-3．Terminals Arrangement..................................................................................................29
2-4．Communication Ports ....................................................................................................31
3 SYSTEM STRUCTURE ...........................................................................................................32
3-1．System Structure............................................................................................................33
3-2．Peripheral Equipments...................................................................................................34
3-2-1．Program Software...............................................................................................34
3-2-2．Human Machine Interface (HMI).......................................................................35
3-2-3．Network Module.................................................................................................36
3-3．Configuration Principle..................................................................................................38
3-4．ID Assignment of Expansions........................................................................................40
3-5．Install the Products ........................................................................................................42
4 POWER SUPPLY SPECIFICATIONAND WIRING METHOD.........................................44
4-1．Power Supply Specifications.........................................................................................45
4-2．AC Power DC Input Type..............................................................................................46
5 INPUT SPECIFICATIONSAND WIRING METHODS.......................................................47
5-1．Input Specification.........................................................................................................48
5-2．DC Input Signal (AC Power Supply Type)....................................................................49
5-3．High Speed Counter Input ...........................................................................................52
5-3-1．Count Mode........................................................................................................52
5-3-2．High Speed Count Range .................................................................................54
5-3-3．The Input Wiring Of HSC ..................................................................................54
5-3-3．Input Terminals Assignment...............................................................................55
5-3-4．AB Phase Counter's Frequency Multiplication Setting ......................................61
6 OUTPUT SPECIFICATION AND WIRING METHODS.....................................................62

6-1．Output Specification......................................................................................................63
6-2．Relay Output Type.........................................................................................................65
6-3．Transistor Output Type ..................................................................................................68
7 RUN、DEBUG、MAINTENANCE........................................................................................70
7-1．Run and Debug..............................................................................................................71
7-2．Daily Maintenance.........................................................................................................72
8 EXPANSION DEVICES............................................................................................................73
8-1．MODULES SUMMARY...............................................................................................74
8-2．Digital Input/output Modules.........................................................................................76
8-3．Analogue、Temperature Modules.................................................................................79
8-3-1．XC-E8AD...........................................................................................................80
8-3-2．XC-E4AD2DA...................................................................................................81
8-3-3．XC-E4AD...........................................................................................................82
8-3-4．XC-E4DA...........................................................................................................84
8-3-5．XC-E2DA...........................................................................................................85
8-3-6．XC-E6PT-P.........................................................................................................86
8-3-7．XC-E6TCA-P.....................................................................................................87
8-3-9．XC-E2AD2PT2DA.............................................................................................90
8-4．Expansion BD cards ......................................................................................................92
8-4-1．XC-2AD2PT-BD ................................................................................................94
8-4-2．XC-COM-BD.....................................................................................................95
9 CHANGE THE SOFT COMPONENTS..................................................................................96
9-1．Function Summary.........................................................................................................97
9-2．Operation Method..........................................................................................................98
9-3．Operated by HMI...........................................................................................................99
APPENDIX SPECIALSOFT DEVICE LIST.....................................................................102
Appendix 1-1．Special Auxiliary Relay List .......................................................................103
Appendix 1-2．List of special memory and special data register ........................................110
Appendix 1-3．ID List of the Expansions............................................................................117
Appendix 1-4．Special Flash Register List..........................................................................121
APPENDIX 2 INSTRUCTIONS LIST .....................................................................................126
Appendix 2-1．Basic Instructions List.................................................................................127
Appendix 2-2．Applied instruction list................................................................................128
Appendix 2-3．Special Instructions List..............................................................................130
Appendix 2-4．MOTION CONTROL INSTRUCTIONS LIST..........................................131
APPENDIX 3 VERSION FOR SPECIALFUNCTION..........................................................133
APPENDIX 4 PLC CONFIGURATION LIST ........................................................................134
APPENDIX 5 COMMON QUESTIONA&Q ..........................................................................136

1 Summary of XC Series PLC
XC series PLC include diverse CPU units and expansions with powerful functions. This chapter
will mainly tell the main specifications, the whole products range, each part's description and
name template composing the four items.
1-1．Products Specifications
1-2．Model Composing and Model List
1-3．Each Part's Description

1-1．Products Specifications
1-1-1．CPU Units
XC series PLC's CPU units has many subsidiary products line, the combination can be make
freely.
I/O Points: 10、14、16、24、32、42、48、60 points
Output Type: Transistor、Relay、R/T mixed type
Input Type: PNP、NPN
Power Supply Type: AC220V、DC24V
Subsidiary※1XC1、XC2、XC3、XC5、XCM
Series
Type
Description
XC1
Economic Type
Include 10I/O、16I/O、24I/O、32I/O
Suitable for common simple applications which has less I/O
requirement, Do not support free communication, expansion, BD
cards.
XC2
Basic Type
Include 14I/O、16I/O、24I/O、32I/O、48I/O、60I/O
Equipped XC series PLC's basic functions, the CPU unit can't work
with expansions, but can work with BD card. Equipped with high
speed operation ability.
XC3
Standard Type
Include 14I/O、24I/O、32I/O、42I/O、48I/O、60I/O
XC series standard models, equipped with full functions, fulfill the
user's diverse requirements
XC5
Strength Type
Include 24I/O、32I/O、48I/O、60I/O
Besides XC3 series functions, XC5 series PLC added following
functions:
24I/O, 32I/O models have 4CH pulse output;
48I/O, 60I/O support CAN-bus, users can realize CAN bus network
functions
XCM
Motion Control
Type
Include 24I/O、32I/O
Besides XC series basic functions, XCM models support powerful
pulse output functions and rich motion control instruction. The
models are designed especially for motion control.
XCC
High speed
motion control
type
Include 32 I/O.
Besides XC series basic function, XCC models support motion
control instruction, more pulse output channels and high speed
counters.
Special Type XC3-19AR-E (Combine analogue I/O with digital I/O in one body）
Diverse Models
1

※1：For each subsidiary serie's model list and functions, please refer to Appendix 4;
※2：XC3-19AR is not included in this manual. For the using method, please refer to《XC3-19AR-E manual》。
XC series PLC have abundant basic functions and diverse special functions. Each subsidiary series
faces to different application field.
Abundant Basic Functions
High Speed Operation
Basic operation instruction 0.2～0.5us, the scan time is 10,000 steps per 5ms, the
program space reaches to 160K.
Abundant expansions
The CPU units usually support 7 different expansions and 1 BD card.
Multiple Communication Ports
The CPU units have 1～4 communication ports, support RS232、RS485、CAN bus; it
can work with many peripheral devices like inverters, instruments, printers etc.
Rich soft device space
The five subsidiary series of XC series PLC are equipped with different internal
resource to apply different requirements.
The resource space reaches: 1024 points flow S、8768 points middle relay M、544 points
input relay、544 points output relay、640 points Timer T、640 points counter C、9024
points data register D、2048 points FD、36864 points expansion register ED。
2 types of program form
XC series PLC support 2 types of program form, I.e. instruction list and ladder chart.
The two types can switch to each other;
Abundant instructions
Abundant instructions, besides the basic order control, data transfer and compare,
arithmetic, data loop and shift, the PLC also support pulse output, high speed counter,
interruption, PID etc.
Real time clock
XC series PLC are equipped with real time clock, for time control;
Compact size, convenient to install
XC series PLC has compact size, convenient to install. User can choose DIN or screw
installation style.
Strength Special Functions
High Speed Pulse Counter can reach 80KHz
The CPU units of XC2/XC3/XC5 are equipped with 3 channels, 2 phases high speed
counter and high speed counter comparator; can realize single phase, pulse + direction,
Strong Functions
2

AB phase count, the frequency can reach 80KHz.
Powerful communication & network ability
With multiple communication port and diverse communication protocol like Modbus
protocol、free communication protocol etc, it's easy to build the different network; In
Modbus network, PLC can be master or slave; XC5 series can build CAN bus; via
T-BOX module can build Ether net; via G-BOX can work with GPRS network;
High Speed Pulse Output can reach 400Hz
XC series PLC※1 are generally equipped 2 pulse output terminals, can output 200 KHz
pulse; the special model※2has 4 channels pulse output functions
Interruption Function
XC series PLC have interruption function, including external interruption, time
interruption and high-speed counter interruption; they can meet different requirements.
Switch I/O points freely
XC series PLC can switch I/O in case of terminals broken; there is no need to change
the program;
C language function block
Write the function block with C language. C is good at calculation operations that
improve the efficiency;
PID function on CPU units
The CPU units of XC series PLC※1 has PID control and auto tune function.
Sequential Function Block (BLOCK)
In sequential function Block, users can realize the sequential action of instructions. This
function is suitable to apply on pulse output, communication, motion control; inverter
read/write etc. This function simplifies the program editing greatly.
24 segments high speed counter interruption
There are 24 segments 32 bits initial value in high speed counter of XC series PLC※1
Each segment can generate interruption with perfect real time ability, realize electric
cam function;
PWM pulse width modulation
XC series PLC※1 have PWM pulse width modulation; this function can apply to DC
motor control;
Frequency testing
XC series PLC※1can realize frequency testing
Precise Time
XC series PLC※1can realize precise time; the precise timer is a 32 bits timer of 1ms
Motion Control
XCM series PLC※1are motion control models, can realize circular interpolation, position
control etc.
※1：Here XC series PLC refer to the PLC that can realize the mentioned functions. That is to say, not all XC
series PLC can realize the mentioned function. For details, please refer to Appendix 4.
※2：Here the special model refers to XC5-32T-E.

When programming the PLC via XCPPro, users can feel it Humanism and easy to get familiar.
Switch ladder and instruction list freely
Offer soft device comment, ladder comment, instruction hint functions etc.
Offer many types of program interface for special instructions, convenient to write the
instructions.
Perfect monitor mode: ladder monitor, free monitor, soft devices monitor
Many windows in one interface, convenient to manage.
※1：For the detailed XCP Pro software application, please refer to XC series PLC user manual【software】.
1-1-2．Expansions
To fulfill the field control requirements better, XC series PLC can work with expansions, each
CPU units can link seven expansions.
Diverse Types
Digital I/O expansions, analogue I/O modules, temperature control modules and mixed
function modules etc.
Compact Size
DC24V power supply (32I/O modules are AC220V power supply).
Analogue、temperature modules all include PID tune function.
Easy to Program
3
Expansion Modules
1
Digital I/O
Modules
Power Supply: DC24V
AC220V
Input points: 8-32
Output points: 8-32
Output Type: Relay
Transistor
Analogue I/O
Modules
Power Supply: DC24V
Type: DA、AD
AD/DA
DAchannel Nr.：2、4
AD channel Nr.: 4、8
Temperature
Control Modules
Power Supply: DC24V
Temperature: PT100
Thermocouple
Temp. Channel Nr.: 6
PID Control: Included
Function Mixed
Modules
Power Supply: DC24V
AD: 3CH
Temperature: 4CH PT100
DA: 2CH

Besides the expansion modules, XC series PLC can also expand by the BD cards. The BD cards
are small PCB cards that can insert into PLC from the BD port (on CPU unit), so this kind of
expansion does not take extra space.
Analog temperature: XC-2AD2PT-BD
Analog: XC-2AD2DA-BD
Communication: XC-COM-BD
SD card: XC-SD-BD
Ethernet: XC-TBOX-BD
※1: User should install and configure before using the BD cards. For details, please refer to:《XC series BD cards
user manual》.
1-2．Model Composing and Model List
1-2-1．Name Principle and Model list of CPU units
1：
Series Name
XC1、XC2、XC3、XC5、XCM
2：
Input/output Point
10、14、16、24、32、42、48、60
3：
If Input is NPN
R：Relay output
T：Transistor output
RT：Relay/Transistor mix output (Y0、Y1 are Transistor)
If Input is PNP
PR：Relay output
PT：Transistor output
PRT ：Relay/Transistor mix output (Y0 、Y1 are
BD Card
2
Name principle of XC series PLC CPU units:
Name Principle of CPU units
1