Xinje XSA330-W User manual

XSA330-W
IoT Industrial controller
User manual [Hardware]
Wuxi Xinje Electric Co., Ltd.
V1.2 EN

This product and related documents are issued by Wuxi Xinje Electric Co., Ltd. in 2021, and all copyrights are
reserved. Product specifications are subject to change without notice. This document shall not be copied,
reproduced, translated or transmitted in any way or form without the permission of the authorized person. The
purpose of this document is to provide accurate and reliable information. Wuxi Xinje Electric Co., Ltd. will
not be responsible for the use of this manual or the damage to the rights and interests of third parties caused
by the use of this manual.
Please observe the following simple protective measures before using the
equipment to protect yourself and the product from injury:
Before using the equipment, be sure to disconnect the power supply to avoid
electric shock. Do not touch any components on the CPU or board when the
device is turned on.
Disconnect the power before making any hardware configuration changes.
Sudden electric shock when connecting jumpers or installing boards may
damage sensitive electronic components.
Note: According to Article 15 of FCC Rules, this equipment has been tested
and determined to conform to the Class A digital equipment standard. These
restrictions are intended to provide reasonable protection against harmful
interference to the operation of the system in a commercial environment.
This equipment will generate, consume and transmit radio frequency energy.
If it is not correctly installed and used according to the manual, it may cause
harmful interference to the equipment
1. Misuse may cause danger, personal injury or serious injury, and may
cause serious property loss.
2. Do not install and use the damaged IoT industrial controller, the IoT
industrial controller without parts, or the IoT industrial controller
whose model does not meet the requirements. There is risk of injury.
3. Please design a safety loop outside the IoT industrial controller to
ensure that the whole system can operate safely even if the circuit is
abnormal. Risk of causing malfunction.
Electrostatic
protection
FCC
Attension

4. Do not bind the controller wiring and power wiring together. In
principle, they should be separated by 10cm. Misoperation and product
damage may be caused.
1. Please install and use this product under the environmental conditions
specified in the general specifications of the manual. Do not use it in
damp, high temperature, places with dust, smoke, conductive dust,
corrosive gas, combustible gas, vibration and impact. It may cause
electric shock, fire, misoperation, product damage, etc.
2. Do not directly touch the conductive part of the product. It may cause
malfunction.
3. Please use the matching DIN rail to fix the product and install it on a
flat surface. Incorrect installation may cause misoperation and product
damage.
4. When processing the screw hole, please do not let the cutting powder
and wire chips fall into the product shell. It may cause malfunction.
5. When connecting the expansion module with the expansion cable,
please make sure that the connection is tight and the contact is good. It
may lead to poor communication and misoperation.
6. When connecting peripheral devices, expansion devices, batteries and
other devices, be sure to power off. It may cause malfunction.
7. Do not disassemble or assemble this product without authorization. The
product may be damaged.
8. Please plug and unplug the connecting cable when the power is off. It
may cause damage to the cable and misoperation.
9. When disassembling the expansion device, peripheral device and
battery, please disconnect the power first. It may cause misoperation,
failure, etc.
10. When the product is discarded, please treat it as industrial waste
Notes

1. Please correctly connect the AC or DC power supply to the special
power terminal of IoT industrial controller. The controller may be burnt
due to the wrong power supply. Before wiring the controller, be sure to
disconnect all external power supplies. Risk of electric shock.
2. Please use a 2mm2 wire for the third grounding of the grounding
terminal of the controller and expansion equipment, and do not share
the grounding with the strong current system.
3. Do not conduct external wiring to the empty terminal. It may cause
misoperation and product damage.
4. When connecting terminals with wires, be sure to tighten them, and do
not let conductive parts contact other wires or terminals. It may cause
misoperation and product damage.
5. After the IoT industrial controller is powered on, do not touch the
terminal. Risk of electric shock.
6. Please do not wire or disconnect the terminal with electricity. Risk of
electric shock.
7. Before changing the program in IoT industrial controller, be sure to stop
the running program. Misoperation may be caused.
WUXI XINJE ELECTRIC CO., LTD. All rights reserved
This material or its contents shall not be copied, transmitted or used without explicit written permission.
Violators shall be liable for the losses caused. All rights provided in the patent license and registration
including utility modules or designs are reserved.
Statement of responsibility
We have checked that the contents of this manual are consistent with the hardware and software described,
because errors are inevitable, we cannot guarantee complete consistency. However, we will often check the
data in the manual and make necessary corrections in future editing. Welcome your valuable comments.
March, 2021
Danger

Catalog
Preface.....................................................................................................................................................7
1. Product overview ................................................................................................................................8
1. 1 Product features............................................................................................................................8
1.2 Model Composition and list..........................................................................................................8
1.2.2 Model list ...............................................................................................................................8
1.3 Description of each part ................................................................................................................9
1.3.1 XSA330-W series structure composition...............................................................................9
1.3.2 LED indicator light ................................................................................................................9
1.3.3 Shut down button .................................................................................................................10
1.3.4 Reset button..........................................................................................................................10
1.3.5 Power supply input...............................................................................................................10
1.3.6 DP interface.......................................................................................................................... 11
1.3.7 Ethernet interface (LAN) .....................................................................................................12
1.3.8 USB interface.......................................................................................................................13
1.3.9 Serial port.............................................................................................................................14
1.3.10 I/O terminals ......................................................................................................................15
1.3.11 Encoder ..............................................................................................................................15
2. Specification parameters...................................................................................................................16
2.1 General specification...................................................................................................................16
2.2 Performance ................................................................................................................................16
2.3 Dimension ...................................................................................................................................17
3. System composition ..........................................................................................................................18
3.1 system composition.....................................................................................................................18
3.2 Programming software................................................................................................................19
3.3 Unpacking inspection..................................................................................................................19
3.4 Packing list..................................................................................................................................20
3.5 Production installation ................................................................................................................20
3.6 Power supply...............................................................................................................................21

3.6.1 DC power supply .................................................................................................................21
3.6.2 Power supply wiring ............................................................................................................21
4. I/O .....................................................................................................................................................22
4.1 Input specification.......................................................................................................................22
4.2 Encoder high speed counter input...............................................................................................24
4.3 Output specification ....................................................................................................................26
4.4 Transistor output processing .......................................................................................................26
5. BIOS setting......................................................................................................................................28
5.1 BIOS explanation........................................................................................................................28
5.1.1 CMOS setup.........................................................................................................................28
5.1.2 Function keys and auxiliary instructions..............................................................................28
5.2 Main menu ..................................................................................................................................29
5.3 Main (standard CMOS setting) ...................................................................................................31
5.4 Advanced BIOS setting...............................................................................................................32
5.5 Chipset setting.............................................................................................................................33
5.6 Security setting............................................................................................................................34
5.7 Boot setting .................................................................................................................................35
5.8 Save and exit ...............................................................................................................................36
5.9 Set COM port mode ....................................................................................................................37
6. Operation, commissioning and maintenance ....................................................................................38
6.1 Operation and commissioning.....................................................................................................38
6.2 Routine maintenance...................................................................................................................39
7. Q&A..................................................................................................................................................40

Preface
•Scope of application of the manual
This manual is applicable to XSA330-W series IoT industrial controllers and the specific models.
•Conventions in the manual
Due to space limitation, certain abbreviations may be used in the manual to replace the original
names. Now, these names that may be involved are listed in the table below for comparison.
Abbreviation
Explanation
XSA330-W
XSA330-W series IoT Industrial controller
Peripherals
Programming software, HMI, network module and other
equipment
Programming software
CoDeSys software

1. Product overview
1. 1 Product features
XSA330-W seriesis an IoT industrial controller for motion control based on X86+FPGA platform. It
uses Intel Apollo Lake multi-core processor, which can well support the stable operation of CoDeSys
core. Realize industrial level data security under the super capacitor power-off holding, and provide
customers with integrated and intelligent system solutions.
Features:
•Based on CoDeSys programming platform, support LD, FBD, IL, ST, SFC, CFC language
programming
•Based on EtherCAT bus control, it can be connected to 64 axis control system at most
•Support EtherNet/IP, OPC/UA, ModbusTCP and other communication protocols
•Two independent communication interfaces RS485 and RS232, which are convenient to operate
with traditional equipment
•TPM2.0 encryption, industrial data security
•Built in super capacitor to maintain power failure and ensure data security in case of abnormal
power failure
1.2 Model Composition and list
1.2.2 Model list
The specific model and description of XSA330-W series are shown in the table:
Model
Description
XSA330-W series
Intel ® Celeron ® J3455, memory 4G, hard disk 128G, 16X/16Y, 2-channel
USB2.0, 2-channel USB3.0, 2-channel Ethernet communication, 2-channel
EtherCAT communication, 2 sets of encoders, 2-channel RS232 or RS485
(BIOS control), 1 DP interface, Windows 10 system

1.3 Description of each part
1.3.1 XSA330-W series structure composition
Figure 1-1 XSA330-W interface diagram
1.3.2 LED indicator light
XSA330-W seriespanel has 4 LED status indicators, as shown in Figure 1-2.
Figure 1-2 XSA330-W indicator light diagram
LED
Name
Description
PWR
Power supply
Shutdown: blue is normally on
The system works normally: green is normally on
The system does not enter or the system is abnormal: red is
normally on
SATA
SATA hard disk
detection
Data interaction: blue flashing/no data: off
RUN
Run indicator
Error (program exception Stop): off
Normal operation: green normally on
ERR
Error indicator
No error: Off

Yes (power off): red, normally on
1.3.3 Shut down button
XSA330-W seriesis equipped with a shutdown button (pinhole structure), which can be forced to shut
down by pressing for 4 seconds, as shown in Figure 1-3.
Figure 1-3 shut down button
1.3.4 Reset button
XSA330-W seriesis equipped with a Reset key (pinhole structure). Short press can restart the system.
Long press can reset the BIOS (clear CMOS) in power off status, as shown in Figure 1-4.
CMOS is powered by the button battery on the motherboard. Clearing CMOS will permanently erase
the previous system settings and set them to the original (factory setting) system settings. The steps
are as follows:
(1) Turn off the controller and disconnect the power supply
(2) Press the Clear CMOS key for 3-5 seconds with a slender pin, and then release it
(3) Start the controller, press the [Del] key to enter BIOS settings during startup, and reload the
optimal default value
(4) Save and Exit Settings
Figure 1-4 Reset button
1.3.5 Power supply input
XSA330-W seriesis equipped with a 24V 4PIN phoenix terminal, as shown in Figure 1-5.
Please use the adapter or switching power supply provided with the device, and do not connect the
power supply with a voltage exceeding 25.2V, otherwise the motherboard will be burnt due to
overvoltage.
Figure 1-5 power supply input interface

Signal
Description
24V+
Power Supply
GND
0V
ON
PC_ON 3V output
P/S
24V 1A output
Terminal instructions:
① 24V+ and GND: IPC power supply
② ON and GND: ON/Off of IPC
③ P/S and GND: The series indicator shows the system operation status.
1.3.6 DP interface
XSA330-W seriesis equipped with a DP display interface, which can realize high definition
transmission of signals at high speed, and also has good anti-interference capability. The interface is
shown in Figure 1-6.
Figure 1-6 DP display interface
Pin
Signal
Function
Pin
Signal
Function
1
ML_Lane 0(p)
True signal of channel 0
11
GND
Ground
2
GND
Ground
12
ML_Lane 3(n)
Auxiliary signal of channel
3
3
ML_Lane 0(n)
Auxiliary signal of
channel 0
13
GND
Ground
4
ML_Lane 1(p)
True signal of channel 1
14
GND
Ground
5
GND
Ground
15
AUX_CH(p)
Real signal of auxiliary
channel
6
ML_Lane 1(n)
Auxiliary signal of
channel 1
16
GND
Ground
7
ML_Lane 2(p)
True signal of channel 2
17
AUX_CH(n)
Auxiliary signal of
auxiliary channel
8
GND
Ground
18
Hot Plug
Hot plug detection
9
ML_Lane 2(n)
Auxiliary signal of
channel 2
19
DP_PWR
Return
Interface power return
10
ML_Lane 3(p)
True signal of channel 3
20
DP PWR
_
Power supply

1.3.7 Ethernet interface (LAN)
XSA330-W seriesis equipped with four Ethernet interfaces (2 * Ethernet+2 * EtherCAT), as shown in
Figure 1-7, supporting 10/100/1000Mbps and conforming to IEEE 802.3az. The port adopts a standard
RJ-45 jack with LED indicators to indicate the connection and transmission status.
Figure 1-7 Ethernet port
LED indicator
Left LED
Right LED
Orange
Green
10 / 100/ 1000 Link
Transmission
RJ45 port
Function
Ethernet
Support Modbus-TCP, UDP and other communication protocols. It can be used
to upload and download programs, online monitoring, remote monitoring, etc.,
and can communicate with other TCP IP devices in the LAN
Item
Parameter
Communication
protocol
MODBUS TCP
Communication speed
1000Mbps
Max network nodes
30
Max station spacing
100 m
Network topology
Linear
EtherCAT
EtherCAT bus control, control cycle ≤ 1ms.
Item
Specification
Physical layer
100BASE-TX (IEEE802.3)
Baud rate
1000[Mbps] (full duplex)
Topology
Line
Cable
JC-CB twisted pair (shielded twisted pair)
Cable length
Up to 100m between nodes
Com port
1Port (RJ45)
EtherCAT Indicators
( LED)
[Run] RUN Indicator
[L/A IN] Port0 Link/Activity Indicator (Green)
[L/A OUT] Port 1 Link/Activity Indicator (Green)

Station Alias (ID)
Ra ng e: 0~65535
Address: 2700h
Explicit Device ID
Not support
Mailbox protocol
COE (CANopen Over EtherCAT)
SyncManager
4
FMMU
3
Touch Probe
2 channels
Synchronization mode
DC (SYNCO event synchronization)
SM (SM event synchronization)
Cyclic time (DC
communication cycle)
500, 1000, 2000, 4000[μs]
Communication object
SDO[Service data object]
PDO[Process data object]
Max allocated
number of single
station PDO
TxPDO: 4 [piece] RxPDO: 4 [piece]
Mailbox communication
interval in PreOP mode
1ms
Email
SDO request and SDO information
1.3.8 USB interface
The XSA330-W seriesis equipped with two USB2.0 and two USB3.0 interfaces. The USB interface
supports the plug and play function, allowing users to connect or disconnect the device at any time
without shutting down the controller. USB interface conforms to USB EHCI, Rev 2.0 Standards. Pins
are defined as follows.
Figure 1-8 USB port
USB2.0
Pin
Signal
Function
1
VCC
Power supply
2
DATA-
Differential signal
3
DATA+
4
GND
Power supply ground
USB3.0
Pin
Signal
Function
1
VCC
Power supply

2
DATA-
Differential signal
3
DATA+
4
GND
Power supply ground
5
SSRX-
High speed receiving
differential data signal
6
SSRX+
7
GND
Signal ground
8
SSTX-
High speed sending
differential signal
9
SSTX+
1.3.9 Serial port
XSA330-W seriesis equipped with corresponding RS232 and RS485 communication serial ports. For
DB9 serial ports, the change of BIOS settings can realize the switching function between RS232 and
RS485, and realize the communication between devices.
Series
Default
DB9 interface (RS232)
DB9 interface (RS485)
XSA330-W *
2
0
Note: When the two DB9 interfaces leave the factory, they are RS232 serial ports by default. If you
need RS485 serial ports, please modify them in the BIOS path in Advanced>Super IO
Configuration>Serial Port 1 Configuration>COM Mode>RS485 Mode. See Section 5.9 for details.
DB9 communication port (RS232/RS485)
The pin definitions are as follows:
Figure 1-9 RS232/RS485 serial port
Pin
RS232 (DB9)
Description
RS485 (DB9)
Description
1
DCD
Carrier detection
DATA-
B: RS485-
2
RXD
Receive data
DATA+
A: RS485+
3
TXD
Send data
NC
/
4
DTR
Data terminal ready
NC
/
5
GND
Signal ground
GND
Signal ground
6
DSR
Data ready
NC
/
7
RTS
Send request
NC
/
8
CTS
Clear send
NC
/
9
RI
Ringing prompt
NC
/

Note: NC means no connection.
1.3.10 I/O terminals
The XSA330-W IoT industrial controller is equipped with 16 groups of digital I/Os, in which X0~X7
are 200KHz high-speed inputs. The I/O are used to realize the triggering of data collection, controling,
counting and other functions. The interfaces are shown in the following table.
Digital IO_1 interface definition
Pin
Name
Pin
Name
1
X0
2
Y0
3
X1
4
Y1
5
X2
6
Y2
7
X3
8
Y3
9
X4
10
Y4
11
X5
12
Y5
13
X6
14
Y6
15
X7
16
Y7
17
X COM0
18
Y COM0
Digital IO_2 interface definition
Pin
Name
Pin
Name
1
X10
2
Y10
3
X11
4
Y11
5
X12
6
Y12
7
X13
8
Y13
9
X14
10
Y14
11
X15
12
Y15
13
X16
14
Y16
15
X17
16
Y17
17
X COM1
18
Y COM1
1.3.11 Encoder
The XSA330-W IoT industrial controller is equipped with two sets of three-phase encoders. Through
the design of dual differential encoder interface, the closed loop control of position locking can be
completed. The interfaces are shown in the following table.
Encoder interface definition
Pin
Name
Pin
Name
1
A1+
2
A1-

3
B1+
4
B1-
5
Z1+
6
Z2-
7
A1+
8
A1-
9
B1+
10
B1-
11
Z1+
12
Z2-
2. Specification parameters
2.1 General specification
Item
Specification
Anti-noise
Noise voltage 1000Vp-p 1us pulse 1 minute
Air
No corrosive and combustible gas
Working temperature
-25℃~60℃
Storage temperature
-40~+80℃
Ambient humidity
5%~95% (no condensation)
Installation
DIN-Rail mounting
Ground (FG)
The third type of grounding (not common grounding
with strong current system)※
※: It is better to adopt separate grounding or common grounding instead of public grounding .
2.2 Performance
XSA330-W series:
Item
Definition
CPU
Intel ® Celeron® J3455
BIOS
AMI UEFI BIOS at 64 Mb
Memory
4G LPDDR4 2400MT/s (max 16GB)
Display
DP, max resolution 4096 × 2160@60Hz
Ethernet
4 × Intel I211AT Gb E (2× EtherCAT+2× Ethernet)
TPM
2.0

Storage
1 × M.2 2280 (128G standard)
External I/O
2× USB2.0, 2× USB3.0
2× RS-232/ RS-485 BIOS control
IO: 16 inputs, 16 outputs
2× Encode
4× LED (PWR\SATA\RUN\ ERR)
Extension
1× M.2 2280 SSD or 4G LTE communication
Power supply
24V DC IN, 4PIN Phoenix, ACPI management
Power consumption
20W(typical) ~ 60W(max)
Dimension
172×125×61.6mm
Weight
0.5kg
System
Windows 10 IOT LTSC, Linux
Installation
DIN-rail installation
Working temperature
-20°C~ 60°C with 0.7m/s gas
Storage temperature
-40°C~85°C 60° C @ 95% (no condensation)
Relative humidity
10~95%@40°C (no condensation)
ESD
Contact discharge ± 4KV, air discharge ± 8KV
Protection
IP30
2.3 Dimension

3. System composition
3.1 system composition
The following figure is a system structure diagram (illustrated with XSA330-W) based on the basic
configuration of the XSA330-W series. Through this diagram, you can roughly understand the
connection of the XSA330-W seriesIoT industrial controller and peripheral equipment, as well as the
typical applications of each communication, connection, and expansion port of each controller.
XSA330-W seriesinvolves a variety of peripherals, such as touch screen, USB peripherals, serial
communication equipment, servo motor, etc.
Note: The connecting devices of the above communication ports are only for example, and the actual
communication ports can connect multiple devices.

3.2 Programming software
The programming software CoDeSys is a powerful PLC software programming tool, which can
support the IEC61131-3 standard IL, ST, FBD, LD, CFC, SFC six PLC programming languages. To
run programs on the controller, CoDeSys RTE needs to install programming software on a personal
PC. After programming, use the OP cable or network cable to connect the serial port or Ethernet port
with the XSA330-W to download or upload programs.
Codesys software interface (fit for XSA330-W series)
3.3 Unpacking inspection
Before opening the package, please check whether the product model marked on the outer package is
consistent with the product model ordered. After opening the package, first check whether the surface
of the industrial controller is mechanically damaged, and then carefully check whether the accessories
are complete according to the packing list or the order contract. If the surface of the industrial
controller is damaged or the product content does not meet the requirements, please do not use it and
contact the dealer immediately.

Note
To prevent static electricity from damaging the industrial controller, touch the effective
grounding metal before touching the controller circuit objects to release static charges
carried by the body, and wear anti-static gloves.
3.4 Packing list
When unpacking the packing box, please check whether the accessories are obviously damaged and
confirm whether the accompanying accessories are consistent. See Table 3 - 1 for specific accessories.
Packing accessories
1
XSA330-W seriesIoT Industrial
controller
1 piece
2
Rail mounting kit (including screws)
1 set
3
Supporting terminal
1 set
3.5 Production installation
1. Installation method
The XSA330-W seriesIoT industrial controller is installed with the matching guide rail.
Please use the rail R99- 15 DIN to install.
First, install the black rail buckle on the bottom of the controller with two screws, then fix the end
with spring on the top of the DIN rail, and then gently push against the side of the spring to fix the
entire buckle on the rail. To remove, gently push one end of the spring to remove the product.
2. Installation environment
Please install the product under the environmental conditions specified in Section 2.1.1.