XPOtool 63080 User manual

Operation Manual
Electric Winch
63080, 63081
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.

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01 2022-1
The information contained in this document may alter at any time without previous notice. It is prohibited
to copy or spread any parts of this document in any way without prior written allowance. All rights re-
served.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless, and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously or
placing your order via the webshop.
E-mail: [e-mail]
Tel: [phone]
Fax: [phone]
To return orders for exchange, repair, or other purposes, please use the following address. Attention!
To allow for a smooth execution of your complaint or return, it is important to contact our customer
service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: [e-mail]
Tel: [phone]
Fax: [phone]

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01 2022-1
Introduction
Thank you for purchasing this quality product. To minimise the risk of injury we urge that our clients
take some basic safety precautions when using this device. Please read the operation instruc-
tions carefully and make sure you have understood its content.
Keep these operation instructions safe.
Safety instructions
Safety while using electrical devices
•The socket must always comply with the safety regulations. Have an electrician check a socket
that is not in accordance with the regulations.
•The mains plug must be earthed and the circuit secured with a magnetic circuit breaker.
•Do not unplug the plug by pulling the power cable.
•The device may only be operated by specially trained persons with good knowledge of the safety
regulations.
•The device must be out of children’s reach.
•The device must be protected from frost and cold.
•The device must not continue to be operated if it cannot lift a weight. Then the maximum load
capacity of the device is exceeded.
•Do not overload the device! Never use 2 or more winches at the same time to lift the same
object.
•Never lift heavy objects at an angle and do not use the cable winch to pull objects across the
floor.
•Never try to lift fixed or built-in objects.
•Do not disassemble the device while it is in operation or with the power supply (still) activated.
•Do not operate the device in the rain or during a thunderstorm.
•This device is expressly designed for indoor use only, not for outdoors.
•Lifting people is strictly prohibited.
•Do not stand or work under a suspended load.
•When starting work, carefully check that the steel cable is properly wound on the drum and that
the minimum cross-section of the cable is observed (see ill.).
•Leave at least 3 complete turns of the cable on the drum so that the connection point of the
cable is not damaged (see ill.).
•To avoid any danger, do not unwind more than 15 m of cable from the drum (see ill.).
•Before loading, press the switch, remove slack in the rope, then lift the load.
NO
NO
YES
•The maximum permissible weight on the rope must be observed. The decisive factor for this is
the load capacity indicated on the device, not the one indicated on the hook.

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•Do not leave heavy objects hanging for too long as this puts excessive strain on the winch parts
and can lead to an accident.
•If the steel cable is worn out, only have it replaced by an equivalent cable in a specialist work-
shop.
•Before starting work, check the functionality of the switches.
CAUTION! THE ELECTRIC MOTOR OF THE WINCH HAS NO OVERLOAD PROTECTION. IF
LOADS CANNOT BE LIFTED, DO NOT TRY TO LIFT IT FURTHER BUT STOP AND LET THE EN-
GINE COOL DOWN.
Lift limitation
Due to the lift limitation, only a limited distance is possible when lifting or lowering a load. Do not use
this device as a drive switch and never dismantle it.
Brake system of the winch
•The brake system was set at the factory so that it works safely in the range of the rated power
for lifting. After a long period of use, the braking system can show signs of wear; the brake then
no longer works properly and safely. If you find that the winch no longer achieves its rated
output, ask your dealer to replace the brake disc.
•This electric winch has safety devices for the start and end of the lift. When a load is lifted to the
end stop, the safety switch is triggered and the motor then stops. The same applies to the low-
ering speed: If it is too fast, the safety switch interrupts the process and the motor stops as well.
The safety device against too quick lowering is located on the side of the engine. There must
still be at least 2 turns of the steel cable on the drum when the safety switch responds. If this is
not the case, being no longer properly adjusted, it must be readjusted by the dealer.
•All the parts listed above that can easily wear out must be checked at least every 6 months so
that the device continues to function properly and the operator can work safely with it.
Fastening and commissioning
This electric cable winch is equipped as standard with a special clamp mounting system with a special
profile for mounting on square or round pipes.
A = without redirection
B = with redirection
Make sure that the available voltage and frequency match the information on the nameplate. If this is
the case, plug in the power plug. If you use an extension cable, the minimum cross-sections in the table
below must be observed:
Cable length (m)
Diameter (㎜)
up to 20
1.5
20–50
2.5
AB

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Maintenance
If your cable looks like
this, have it replaced in a
specialist workshop.
•REGULARLY check that the steel cable is in good condition.
•REGULARLY check the tight fit of the retaining screws of the
clamps and the reduction gear.
•REGULARLY check the condition and tightness of the screw nuts
for the clamps of the steel cable.
•REGULARLY check the circuit breaker and switch of the motor for
proper function.
•Check the cable winch REGULARLY, at least once a year, for wear.
•All moving parts must be well lubricated or oiled: hooks, drum axis, gears, and shafts, etc.
However, the steel cable must not be lubricated!
•NOTE: Hook wear: Check the hook for wear or abrasion losses during every maintenance. If
the wear exceeds 10 % of its dimension on delivery, it must be replaced.
Technical data
Item number
63080
63081
Version
Standard
Double load
capacity
Standard
Double load
capacity
Load capacity (㎏)
100
200
125
250
Max. lifting height ( m )
12
6
12
6
Lifting speed (m⁄min)
10
5
10
5
Cable length ( m )
12.5
Cable diameter (㎜)
3
Cable break resistance (㎏)
≥800
Service
S3 – 20 % 10 min
Voltage ( V )
230
Frequency (㎐)
50
Motor power P1 ( W )
480
540

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01 2022-1
Other models
Model
HGS-B1–300E
PA-300E
HGS-B1–400E
PA-400E
HGS-B1–500E
PA-500E
HGS-B1–600E
PA-600E
Version
Stand-
ard
Dbl.
load
Stand-
ard
Dbl.
load
Stand-
ard
Dbl.
load
Stand-
ard
Dbl.
load
Load capacity (㎏)
150
300
200
400
250
500
300
600
Max. lifting height ( m )
12
6
12
6
12
6
12
6
Lifting speed (m⁄min)
10
5
10
5
10
5
10
5
Cable length ( m )
12.5
Cable diameter (㎜)
3
3.8
4.2
4.5
Cable break re-
sistance (㎏)
≥800
≥1100
≥1300
≥1600
Service
S3 – 20 % 10 min
Voltage ( V )
230
Frequency (㎐)
50
Motor power P1 ( W )
600
950
1020
1200
Model
HGS-B1–700E
PA-700E
HGS-B1–800E
PA-800E
HGS-B1–1000E
PA-1000E
Version
Standard
Dbl. load
Standard
Dbl. load
Standard
Dbl. load
Load capacity (㎏)
350
700
400
800
500
990
Max. lifting height ( m )
12
6
12
6
12
6
Lifting speed (m⁄min)
8
4
8
4
8
4
Cable length ( m )
12.5
Cable diameter (㎜)
5.1
5.6
Cable break resistance (㎏)
≥2000
≥2000
≥2500
Service
S3 – 20 % 10 min
Voltage ( V )
230
Frequency (㎐)
50
Motor power P1 ( W )
1250
1300
1600

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01 2022-1
Exploded views and parts lists
№
Name
№
Name
№
Name
1
Hexagon bolt
31
Rope shaft
61
Upper limit tension spring
2
Flat washer
32
Socket head cap screw
62
Junction box sealing ring
3
Fixing ring
33
Limited fixed plate
63
Junction box base
4
Spring washer
34
Crossed slot round bolt
64
Terminal
5
Support structure
35
Inner cable roll washer
65
Limit shaft
6
Fan housing
36
Cable roll
66
Limit switch
7
Fan blade
37
Wedge
67
Junction box cover
8
Hexagon bolt
38
External cable roll washer
68
Water-tight cover
9
Prevailing torque type
39
Bearing
69
Lower limit transfer plate
10
Bearing
40
Wire rope
70
Crossed slot round bolt
11
Socket head cap screw
41
Block
71
Limit switch plate
12
Bearing sleeve
42
Aluminium pipe
72
Holder
13
Clamp
43
Cable thimble
73
Three-prong plug
14
End cap
44
Hook
74
Lower handle lid
15
Internal circle clip
45
Hexagon bolt
75
Crossed slot round bolt
16
Brake disc
46
Wheel axle
76
Holder
17
Tripping spring
47
Hexagon bolt
77
Crossed slot round bolt
18
Rotor
48
Pulley splint
78
Crossed slot round bolt
19
Stator casing assembly
49
Pulley hook
79
Emergency stop switch
20
Bearing
50
Hook washer
80
Switch block plate
21
Front cover
51
Pulley
81
Upper handle lid

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01 2022-1
22
Sealed paper pad
52
Prevailing torque type
82
Emergency stop switch
23
First gear
53
Prevailing torque type
83
Cable conductor
24
Elastic collar
54
Limit screw
84
Plastic-coated wire ropes
25
Gear shaft
55
Crossed slot round bolt
85
Water shield
26
Second gear
56
Limit screw plastic washer
86
Lifting/lowering switch
27
Bearing
57
Limit cam
87
Handle seal
28
Socket head cap screw
58
Lower limit tension spring
88
Capacitor
29
Gear case
59
Limit frame
89
Socket
30
Flat key
60
Limit piece
90
Lanyard plate
№
Name
№
Name
№
Name
1
Hexagon bolt
29
Crossed slot round bolt
57
Junction box sealing ring
2
Flat washer
30
Inner cable roll washer
58
Junction box base
3
Fixing ring
31
Cable roll
59
Terminal
4
Spring washer
32
Wedge
60
Limit shaft
5
Holder
33
External cable roll washer
61
Limit switch
6
Fan housing
34
Bearing
62
Junction box cover
7
Hexagon bolt
35
Wire rope
63
Water-tight cover
8
Fan blade
36
Block
64
Lower limit transfer plate
9
End cap
37
Aluminium pipe
65
Crossed slot round bolt
10
Bearing
38
Cable thimble
66
Limit switch plate
11
Brake disc
39
Hook
67
Holder

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01 2022-1
12
Tripping spring
40
Hexagon bolt
68
Three-prong plug
13
Rotor
41
Wheel axle
69
Lower handle lid
14
Stator casing assembly
42
Hexagon bolt
70
Crossed slot round bolt
15
Bearing
43
Pulley splint
71
Holder
16
Front cover
44
Pulley hook
72
Emergency stop switch
17
Sealed paper pad
45
Hook washer
73
Crossed slot round bolt
18
First gear
46
Pulley
74
Switch block plate
19
Elastic collar
47
Prevailing torque type
75
Upper handle lid
20
Gear shaft
48
Prevailing torque type
76
Emergency stop switch
21
Second gear
49
Limit screw
77
Cable conductor
22
Bearing
50
Crossed slot round bolt
78
Plastic-coated wire ropes
23
Socket head cap screw
51
Limit screw plastic washer
79
Water shield
24
Gear case
52
Limit cam
80
Lifting/lowering switch
25
Flat key
53
Lower limit tension spring
81
Handle seal
26
Rope shaft
54
Limit frame
82
Capacitor
27
Socket head cap screw
55
Limit piece
83
Socket
28
Limited fixed plate
56
Upper limit tension spring
84
Lanyard plate
№
Name
№
Name
№
Name
1
Hexagon bolt
28
Limited fixed plate
55
Elastic collar
2
Flat washer
29
Crossed slot round bolt
56
Water-tight cover
3
Fixing ring
30
Cable roll
57
Limit shaft

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01 2022-1
4
Spring washer
31
Wedge
58
Junction box base
5
Holder
32
Bearing
59
Holder
6
Fan housing
33
Wire rope
60
Crossed slot round bolt
7
Hexagon bolt
34
Block
61
Limit switch
8
Fan blade
35
Aluminium pipe
62
Junction box cover
9
End cap
36
Cable thimble
63
Three-prong plug
10
Bearing
37
Hook
64
Terminal
11
Brake disc
38
Hexagon bolt
65
Capacitor
12
Bearing sleeve
39
Wheel axle
66
Holder
13
Rotor
40
Hexagon bolt
67
Cable conductor
14
Stator casing assembly
41
Pulley splint
68
Plastic-coated wire ropes
15
Internal circle clip
42
Pulley hook
69
Socket
16
Bearing
43
Hook washer
70
Lanyard plate
17
Sealed paper pad
44
Pulley
71
Emergency stop switch
18
First gear
45
Prevailing torque type
72
Lifting/lowering switch
19
Elastic collar
46
Prevailing torque type
73
Water shield
20
Gear shaft
47
Limit screw
74
Upper handle lid
21
Second gear
48
Crossed slot round bolt
75
Handle seal
22
Bearing
49
Limit screw plastic washer
76
Switch block plate
23
Socket head cap screw
50
Limit cam
77
Crossed slot round bolt
24
Gear case
51
Lower limit tension spring
78
Emergency stop switch
25
Flat key
52
Limit frame
79
Crossed slot round bolt
26
Rope shaft
53
Limit piece
80
Lower handle lid
27
Socket head cap screw
54
Upper limit tension spring

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01 2022-1
Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were imple-
mented in the law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out
wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the
domestic waste.
The company WilTec Technik GmbH has been registered in the German registry EAR under the WEEE-
registration number DE45283704.
Disposal of used electrical and electronic appliances
(intended for use in the countries of the European Un-
ion and other European countries with a separate col-
lection system for these appliances).
The logo on the article or on its packaging points out
that this article must not be treated as normal house-
hold waste but must be disposed to a recycling collec-
tion point for electronic and electrical waste equipment.
By contributing to the correct disposal of this article you
protect the environment and the health of your fellow
men. Environment and health are threatened by inap-
propriate disposal.
Material recycling helps reduce the consumption of raw materials.
Additional information on recycling this article can be provided by your local community, municipal waste
disposal facilities, or the store where you purchased the article.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction
manual require the written permission of WilTec Wildanger Technik GmbH.