XPower XP40 User manual

Rev.081022 Page 2 of 22 FUS-20852000-0031
Thank you very much for choosing an X-Power™ product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This electric winch is designed for certain applications only. Forcome
Co., Ltd. is not responsible for issues arising from modification or
improper use of this product such as an application for which it was not
designed. We strongly recommend that this product not be modified
and/or used for any application other than that for which it was designed.
For technical questions, please contact our customer support.
Call: 888-380-7428
Email: [email protected]

Rev.081022 Page 3 of 22 FUS-20852000-0031
Table of Contents
Symbols Index ....................................................................................................................................... 3
Important Safety Information ............................................................................................................... 4
Specific Operation Warnings ............................................................................................................... 4
Intended Use .......................................................................................................................................... 6
Winch Overview & Terms ..................................................................................................................... 6
Installation Instructions ........................................................................................................................ 6
Before Each Use .................................................................................................................................. 13
Operating Instructions ........................................................................................................................ 13
After Each Use ..................................................................................................................................... 16
Maintenance ........................................................................................................................................ 16
Troubleshooting .................................................................................................................................. 17
Replacement Parts .............................................................................................................................. 17
Parts Diagram ...................................................................................................................................... 18
Parts List .............................................................................................................................................. 18
Warranty Information……………………………..…………………………………………………….…..19
Symbols Index
Read All Product
Literature
Always use supplier
Hook Strap
Never Use Winch as a
Hoist
Fairlead Pinch Point
Do not use to transport
people or animals.
Never hook back on
Rope
Wind Rope from Bottom
of Drum
Never Apply Load to
Hook Tip
Finger Crushing Hazard Avoid Pinch and
Wear/Abrasion Points
on Electrical Cable
Properly Seat Load in
Throat of Hook
Never Route electrical
cable over sharp edges

Rev.081022 Page 4 of 22 FUS-20852000-0031
Important Safety Information
⚠WARNING
WORK AREA SAFETY
 Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the electric winch in confined work
areas may put you dangerously close to other cutting tools and rotating parts.
 Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the electric winch.
 Always make sure you have control of vehicle and area around it. Make sure no personal or
property damage can occur if vehicle rolls back during winching operation.
⚠WARNING
PERSONAL SAFETY
 Stay alert, watch what you are doing and use common sense when operating the electric winch.
Do not use the electric winch while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating the tool may result in serious personal injury.
 Dress properly. Do not wear loose clothing, dangling objects or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
 Wear the proper personal protective equipment when necessary. Use ANSIZ87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also, use non-skid safety shoes, hardhat, gloves, dust collection systems
and hearing protection when appropriate. This applies to all persons in the work area.
 Do not overreach. Always keep proper footing and balance.
⚠CAUTION
WINCH USE AND CARE
 Inspect before every use. Do not use if parts are damaged, loose or missing. Examine the winch
for structural cracks, bends, damage, frayed or kinked rope and any other conditions that may
affect the safe operation of the winch. Do not use the winch even if minor damage appears. A kink
permanently weakens the rope, even after it is straightened out; kinked rope can fail suddenly and
must not be used.
 Do not force the winch. Products are safer and do a better job when used in the manner for which
they are designed. Plan your work and use the correct product for the job.
 Store the winch in a dry, secure place out of the reach of children when it is not in use. Inspect the
tool for good working condition prior to storage and before re-use.
 Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another. Never use an accessory that has a lower operating speed or operating pressure than the
tool itself.
 Never use the winch to secure a load or as a tie-down. Leaving a load on the winch line for an
extended period of time or during transportation can damage winch rope and gears.

Rev.081022 Page 5 of 22 FUS-20852000-0031
Specific Operation Warnings
⚠WARNING
GENERAL SAFETY
 To prevent injury or property damage, read and understand all instructions before operating
winch.
 Wear ANSI Z87.1 compliant safety goggles and heavy-duty leather work gloves during operation.
 Do not exceed the rated load capacity. Be aware of dynamic loading! Sudden load movement
may briefly create excess load causing product failure.
INSTALLATION SAFETY
 Choose a mounting location that can support the winch and rated load capacity.
 Do not weld mounting bolts.
 Use supplied power cords and rope listed in manual only. Do not use thinner/longer cables or link
multiple cables together.
 Keep hands clear of winch rope, hook loop, hook, and fairlead opening during installation,
operation and when spooling in or out.
 Wrap the rope under 500 lbs. of tension before use. Otherwise, the rope may bind during
operation.
 Do not route electrical cables near sharp edges or parts that will move or become hot.
 Work in a well-ventilated area. Explosive hydrogen gas can accumulate and explode when ignited
by a spark or open flame.
 Only connect to a clean, corrosion-free battery.
 Remove all jewelry and metallic objects before working near battery.
WINCHING SAFETY
 Inspect winch rope, hook and slings before operating winch. Frayed, kinked or damaged winch
rope must be replaced immediately. Damaged components must be replaced before operation.
 Do not maintain power to the winch if the motor stalls. Verify the load is within the rated capacity
for the rope layer. Make sure the battery is fully charged. Use double-line rigging whenever
possible.
 Do not engage or disengage clutch while under load.
 Always ensure hook latch is closed and not supporting load.
 Never apply load to hook tip or latch. Apply load only to the center of hook.
 Never use a hook that has been bent, warped, or twisted.
 Keep clear of fairlead when operating. Do not try to guide rope.
 Do not place any fingers through the hook. Fingers may be caught and get pulled into the fairlead
or drum. Use the included strap to hold the hook instead.
 Stay out of the direct line that the rope is pulling. If it slips or breaks, it will create a whiplash
effect. Utilize a winch dampener to help absorb the force released if the rope breaks.
 Do not use for overhead hoisting. This winch is intended to be used for pulling only.
 Use a spotter to assist you with safe operation of the winch. Make sure the spotter is out of the
way of the vehicle and the rope before activating the winch.
 Do not use the hand crank, if equipped, to assist the winch.
 Do not use vehicle to pull on the rope and “assist” the winch.
 Do not use to transport people or animals.

Rev.081022 Page 6 of 22 FUS-20852000-0031
 Disconnect battery cables before working near the rope, drum, fairlead or load to prevent
accidental starting.
 Keep rope straight to avoid kinking the rope.
 Keep children and bystanders away while operating.
 Hook onto the object using a pulling point, tow strap, or chain. Do not wrap the rope around the
object and hook onto the rope itself.
 Do not use a recovery strap while winching.
 Secure the load after moving. Do not lock the mechanism.
 Keep at least five (5) full wraps of rope on the winch drum.
 Keep clear of the rope, hook, and load while winching. Do not step over the rope or apply
pressure to the rope under tension. The rope might break and cause personal injury.
 If the rope begins to get entangled, stop the winch immediately and release the rope using the
switch.
 Only winch with the winching vehicle’s transmission placed in neutral. Winching with a vehicle’s
transmission in gear or park may damage the transmission. A vehicle’s transmission is not
designed to handle this type of load.
 Do not operate the winch on extreme slopes. Do not exceed 45° from center line of vehicle for a
roller fairlead. For a Hawse fairlead, the angle should be as close to vehicle center line as
possible.
 People with pacemakers should consult their physicians before use. Electromagnetic fields near
heart pacemaker could cause pacemaker interference or failure.
 Remove all obstacles before operation.
 Always use supplied hook strap whenever spooling winch rope in or out, during installation, and
during operation.
 Always take time to use appropriate rigging techniques for winch pull.
Intended Use
This electric winch is intended for vehicle recovery. It is intended only for consumer use and not intended
for commercial use. Always operate this winch within the specified duty cycle with extreme caution. Read
all Warnings and Cautions before operation of this winch and keep bystanders away from winch and
vehicles being used during winching activity.

Rev.081022 Page 7 of 22 FUS-20852000-0031
Winch Overview & Terms
Become familiar with your winch before you begin installation and operation. See the illustrations below
with common winch terms.
Installation Instructions
⚠WARNING
Read the entire Important Safety Information section at the beginning of this manual, including all
text under subheadings, before setting up or using this electric winch.
Mounting the Winch:
1. The mounting plate must be rated to at least the winch’s capacity. It must be flat and strong enough
to remain flat at maximum winch capacity. The winch must sit flat on winch mount with no gaps
under drum supports. It must have the hole pattern shown below.
Align the winch perpendicular to centerline of the vehicle at the desired location a nd mark the
locations of the winch base holes. Compare the dimensions of the marked holes.
MOTOR
DRUM
CLUTCHDIAL
ROPE
POWER
CABLES
CONTACTOR
CORDED
REMOTE

Rev.081022 Page 8 of 22 FUS-20852000-0031
2. Before drilling, verify that the installation surface has no hidden components or structural pieces that
will be
damaged.
NOTE:
This winch can generate extreme force s . Select a location that can withstand the rated
capacity without damage or weakening. Steel reinforcement plates may be needed or a
certified welder may need to weld on additional bracing, depending on the mounting location.
3. Drill holes for the hardware at the marked locations.
4. Install the winch using
hardware shown in images below .
ITEM DESCRIPTION QTY.
1 BOOT TERMINAL ELECTRICAL 6
2 Capscrew Hex ZN M8x25 4
3 Capscrew Socket Hex SS M10x20 2
4 Capscrew Socket Hex SS M10x25 2
5 Nut Thin Hex ZN M10 2
6 Washer Flat ZN M10 2
7 Washer Split M10 2
8 Washer Split M8 SS 4
Winch Mounting Hardware

Rev.081022 Page 9 of 22 FUS-20852000-0031
Handlebar Switch Installation
Dash Switch Installation
ITEM DESCRIPTION QTY.
1MOUNT HANDLEBAR BRACKET SWITCH PWS 2
2BRACKET MOUNTING SWITCH HANDLEBAR PWS 1
3LINK BRACKET SWITCH HANDLEBAR PWS 1
4Screw Machine Button Head Phillips ZN M3x6 1
5Washer Lock Internal-Tooth ZN M3 2
6Capscrew Socket Hex Blk M5x25 2
7Capscrew Socket Hex Blk M5x18 2
8Nut Nylock Hex ZN M5 3
9Washer Lock External-Tooth ZN M5 2
10 Splice Electrical 1
Dash Switch Hardware
HandlebarSwitchHardware
ASSEMBLED
WITHOUTLINK
ASSEMBLED
WITHLINK

Rev.081022 Page 10 of 22 FUS-20852000-0031
Corded Remote Socket Installation
ITEM DESCRIPTION QTY.
1 U-Bolt Blk 38mm ID x 50mm HT x M6 1
2 Splice Electrical 1
3 Washer Flat ZN M6 4
4 Cap-screw Socket Hex Blk M6x20 2
5 Nut Nylock Hex ZN M6 2
ITEM DESCRIPTION QTY.
1 Screw Button Hd M3x18 2
2 Washer Flat ZN M3 2
3 Nut Nylock Hex ZN M3 2
4 Splice Electrical 1
Remote Socket Hardware

Rev.081022 Page 11 of 22 FUS-20852000-0031
Wiring:
To prevent serious injury, from explosion, due to sparking at the battery connection, disconnect
the Battery Cables before making other wiring connections.
To prevent serious injury from leaking battery acid, do not use a dirty, corroded, or leaking battery. Only
use a 12V automotive (or equivalent) battery that is in good condition.
Apply Di-Electric Grease to all electrical connections after securing wire terminal to electrical post if the
winch will be in very moist or corrosive environment.
1. Plan a route for the wiring from the planned winch location to the battery. This route must be secured
and out of the way of moving parts, road debris, or any location where parts may be damaged. For
example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable
fasteners. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line
or any other components which may damage the wiring.
2. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber
grommet in the hole to prevent fraying the wires.
3. Route the cables from the winch to the battery, following the precautions discussed. Install electrical
insulation boots on cables before connecting to electrical posts. See image below:

Rev.081022 Page 12 of 22 FUS-20852000-0031
4. Attach the blue and yellow cables to their corresponding terminals on the winch. Apply Di-Electric
Grease to protect connections from corrosion.
5. Install the control wiring or switch wiring harnesses.
NOTE:
Use the images shown above to make all electrical wiring connections for the controls included
with your specific winch kit.
6 . Attach the black battery cable directly to the negative terminal of the battery.
7 . Attach the red battery cable directly to the positive terminal of the battery.
8. Lift the socket cover exposing the electrical switch connector. Insert the wired remote controller
into the socket.
NOTE:
The attachment of the Motor Cables determines the operation of the Remote button. After the unit is
mounted and powered, check the direction of the Power-In and Power-Out on the Remote button. If
you wish to change the direction on the Remote, disconnect the Battery Cables from the battery,
switch the Motor Cable connections on the Motor Assembly, then reconnect the Battery Cables.
9. Disconnect the corded remote controller when not in use.
Preparing & Stretching Winch Rope:
WARNING: Always pre-stretch all new ropes before first use. Failing to pre-stretch rope will
reduce maximum capacity of rope and may cause premature failure.
1. Position the vehicle on a flat surface approximately one full rope-length distance from an anchor point,
such as a large tree.
2. Connect rope to anchor point with at least five (5) full wraps of rope on the winch drum.
3. Recoil the rope back into the winch under at least 500 lb. (227 kg) of tension. Apply light pressure to
vehicle brake pedal as needed to produce load.

Rev.081022 Page 13 of 22 FUS-20852000-0031
4. Stop approximately every minute to check rope is winding uniformly on the drum. Make sure vehicle is
in park with parking brake applied before exiting vehicle. Do not check, touch, or attempt to reposition
rope with load on winch rope.
Winch Control Overview：
All XP winches come with two (2) different control switches.
ATV Winches: Handlebar Switch and Corded Remote/Wireless Remote
UTV Winches: Dash Switch and Corded Remote
All switches have images on the control buttons to indicate the direction of rope movement when the
button is pressed. The corded remote control switch must be connected to the remote control socket
installed on the vehicle before operation. Connect it by lifting the remote socket cover and plugging it into
the remote socket. It is designed to attach in only one orientation.
The wireless Remote Control is shown in the image above. Activate the wireless control by pressing and
holding the Wireless button until the Blue LED Light is illuminated. Pressing the Power-Out Button will
extend the winch rope. Pressing the Power-In Button will retract the winch rope. The wireless control will
turn off automatically after 5 minutes of inactivity.
The wireless Remote Control has a range of approximately 65 ft. (20m) that may be slightly different
depending on receiver location on the vehicle. The remote is powered by two (2) 23A batteries that will
need to be replaced periodically depending on how frequently the wireless control is used. Replace
batteries by opening the battery door with a Phillips head screwdriver and lifting the membrane cover.
NOTE:
To maximize the life of the remote, store the remote in the vehicle and keep it away from oil or water.
Before Each Use
⚠WARNING
 Inspect winch rope, hook and slings before operating winch. Frayed, kinked or damaged winch
rope must be replaced immediately. Damaged components must be replaced before operation.
 Wrap the rope under approximately 500 lbs. of tension before first use. Otherwise, the rope
strength may be reduced and rope binding during operation may occur.
 Work in a well-ventilated area. Explosive hydrogen gas can accumulate and explode when
ignited by a spark or open flame.
 Remove all jewelry and metallic objects before working near batteries.
Operating Instructions
⚠WARNING
BLUELEDLight
Lightonwhenwireless
controlisactive
WIRELESSButton
Activateswirelesscontrolofwinch
POWER‐INButton
Activateswinchtoretractrope
POWER‐OUTButton
Activateswinchtoextendrope
RemoteControl
XP35,AccessoryRemote

Rev.081022 Page 14 of 22 FUS-20852000-0031
• Read the entire Important Safety Information section at the beginning of this manual, including
all text under subheadings, before setting up or using this electric winch.
• The instructions that follow are basic guidelines only and cannot cover all situations
encountered during use. The operator and assistants must carefully plan usage to prevent
accidents.
1. Examine the rope. Do not use the winch if the rope is frayed, kinked or damaged.
2. Fully charge the vehicle’s battery.
3. Check the winch's electrical connections.
AII connections must be tight and clean.
4. Put the vehicle's transmission in Neutral.
5. If the vehicle connected to the winch must be stationary, engage the emergency brake and block the
wheels using wheel chocks (sold separately).
WARNING:
Never shift winch to freespool position with load on winch rope.
6. To pull out the rope, move the clutch dial to the freespool position
(shown to right). Grasp the hook strap attached to the hook, then
pull on the hook strap to pull the winch rope from winch drum.
Keep at least five (5) full wraps of rope on the winch drum.
7. Hook onto the object using a pulling point, tow strap, tree trunk
strap or chain.
⚠WARNING
Keep at least five (5) full wraps of rope on the winch drum.
Do not wrap the rope around the object and hook onto the rope itself. This can damage the object being
pulled and kink or fray the rope.
8. The attachment point must be centered in loop of hook
and the hook’s safety clasp must be fully closed. (See
image to right)
9. Do not use a recovery strap while winching. They are
designed to stretch and can suddenly whip back
towards the operator during operation.
FREESPOOL

Rev.081022 Page 15 of 22 FUS-20852000-0031
10. Place a heavy cloth (such as a jacket) or Damper
(sold separately) over the rope span to help absorb
the force released if the rope breaks.
11. Re-engage the clutch by moving the clutch handle to
the engaged position (see image below).
⚠WARNING
Do not allow anyone to stand near the rope or in line with the rope behind the winch while it is under
power. If the rope should slip or break, it can suddenly whip back towards the winch, causing a
hazard for anyone in the area. Stand far to the side while winching.
12. Attach the corded Remote Control to the Remote
Socket if this will be used to control the winch.
Activate the wireless Remote Control by pressing
and holding the wireless button if your winch is
equipped with this type of remote and it will be used.
13. Operate the winch controls briefly to ensure they
work properly. If operation is reversed, the power
cables may be connected backwards. Correct any
such issue before use.
⚠WARNING
Only operate the winch while the winch, line, and load are in view. Make sure that there are no
bystanders nearby.
14. When it is safe to do so, use the power switch to
retract the rope, and winch the item as desired. Make
sure the vehicle or object is safely secured before
disconnecting the winch rope from item. Power-Out
winch rope a short distance to release rope tension
and create slack as needed to free winch hook from
item.
15. Do not power the hook all the way into the fairlead.
Stop Power-In periodically when respooling winch
rope to make sure rope is neatly wrapped on winch
drum. Jog or briefly power the hook to the fairlead
when it is close to the fairlead to prevent damage.
Hook should only have light pressure on fairlead.
ENGAGE
Power‐Out
Power‐In
NOTE:
Makesuretheclutchisfullyengaged.PullonHookStrapto
createsmallforceinthewinchrope.Smallforceshould
reengagetheclutchifitisinablockedshiftposition.

Rev.081022 Page 16 of 22 FUS-20852000-0031
16. Do not operate the winch at extreme angles. Do not exceed the angles shown below for a roller
fairlead. For a hawse fairlead, the angle should be as close to straight as possible.
17. If the object to be pulled must be pulled at
an angle in relation to the winch, use a
pulley (sold separately) and an anchor point
directly in front of the winch, as shown in
the following picture.
18. Discontinue use of the winch if the battery
becomes weak or run down.
19. Always keep the engine running while using this winch to continually recharge the battery. However,
exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an
outdoor area.
20. When finished pulling the load, reverse the direction of the winch just enough to release tension on
the rope so that you can unfasten the hook from the load and reel in the rope.
Duty Cycle (Duration of Use):
Avoid damage to the winch by not winching for more
than the prescribed duty cycle time.
The Duty Cycle defines the amount of time, within a
15-minute period, during which a winch can operate
at its maximum capacity without overheating.
For example, this winch with a 5% duty cycle at 65%
maximum load must be allowed to rest for at least 14
minutes, 15 seconds after every 45 seconds of
continuous operation. Failure to carefully observe
duty cycle limitations can easily over-stress a winch,
causing premature winch failure.
Do not attempt to pull full rated load for more than 20 seconds. Release Power-In switch immediately when
winch drum/rope stops. Allow winch to cool and change rigging as needed before continuing pull.
After Each Use
• Inspect rope for damage. Replace immediately if damaged.
• Power winch in to wrap rope on winch drum neatly. Watch rope carefully to make sure rope is
spooled evenly onto the drum to avoid damage to winch structure or mounting plate.
• Wipe external surfaces of the winch with a clean cloth.
• Make sure the Remote Control is turned off before stowing. It will automatically go to
standby/off mode after 10 minutes of inactivity.
• Store the Remote Control in a secure location on the vehicle such as the glove box or cargo
container.
⚠WARNING
Stop the winch and release tension on the rope before moving the cloth or canvas placed on it.

Rev.081022 Page 17 of 22 FUS-20852000-0031
Maintenance
Rope Inspection and Care:
Wire Ropes
 Inspect the rope before and after each use. Replace rope if it has broken wires, kinks, heavy corrosion or other damage.
 Rope can be cleaned with low pressure jetted water. Allow to thoroughly dry before covering winch.
 Light mineral oil can be applied to steel ropes to minimize corrosion.
Synthetic Rope
 Inspect the rope before and after each use. Replaced rope if it is damaged in any way as shown in images below.
 Rope can only be cleaned with low pressure water from typical garden hose and spray nozzle. Never use chemicals to
clean the rope. Clean salt residue and other debris from the winch and rope periodically.
⚠WARNING
• To prevent serious injury, disconnect the battery cables before performing any inspection,
maintenance, or cleaning procedures.
• To prevent serious injury from winch failure, do not use damaged equipment. If an abnormal
noise or vibration occurs, have the problem corrected before further use.
• When operating a steel cable winch, be sure to check and maintain cable. Maintenance may
include lubricating rope occasionally with a light oil.
• The winch’s internal mechanism is permanently lubricated and sealed. Do not open the gear
housing or motor. However, it may need to be serviced if it is submerged for more than 30
minutes or in water depth 39” (1 m). Contact a qualified technician as soon as possible for
service to prevent corrosion and winch damage.
Ropewith
OriginalBulk
‐NoDamage‐
Displaying25%
strandvolume
reductionREPLACE
Displayingmultiple
cutstrands
REPLACE
AbrasionDamage
25%Volume
reduction‐REPLACE
ShowingFull
Strand
‐NoDamage‐

Rev.081022 Page 18 of 22 FUS-20852000-0031
Troubleshooting
⚠WARNING
• Follow all safety precautions whenever diagnosing or servicing the tool.
• Disconnect power supply before service.
Use the table below to troubleshoot problems before contacting service personnel or your local dealer. If
the problem continues after troubleshooting, call your local dealer for assistance.
Failure Possible Cause Corrective Action
Motor
overheats
1. Incorrect power cables
2. Winch is being over-worked
1. Use only supplied power cables or
cables of equal or larger gauge.
2. Allow winch to cool down periodically
Motor does
not turn
on
1. Switch assembly not connected
properly.
2. Loose battery cable connections
3. Vehicle battery needs
charging
4. Contactor malfunctioning
5. Defective switch assembly
6. Defective motor
7. Water has entered motor
8. Internal damage or
wear
1. Insert switch assembly all the way into
connector.
2. Tighten nuts on all cable connections
3. Fully charge battery
4. Tap solenoid to loosen
contacts. Apply
12 volts to
coil terminals directly. A
clicking indicates proper
activation
5. Replace switch assembly
6. Check for voltage at armature port
with
switch pressed. If voltage is
present, replace motor
7. Allow to drain and dry. Run in
short bursts without load until
completely dry
8. Have technician service
winch
Motor runs
but winch
drum does
not
turn
The clutch is not engaged
Move the Clutch Dial to the Engaged
position. If problem persists, contact a
qualified technician to check and repair unit.
Motor runs
slowly or
without
normal
power
1. Insufficient current or voltage
2. Loose or corroded battery
cable connections
3. Incorrect power
cords
1. Battery weak, recharge
Run winch with vehicle motor
running
2. Clean, tighten, or re
place
3. Use only supplied power
cords
Motor runs in
one direction
only
1. Defective or stalled solenoid
2. Defective switch assembly.
1. Tap solenoid to loosen contacts. Or
repair / replace the
solenoid
2. Replace switch assembly
Replacement Parts
 For replacement parts and technical questions, please contact Customer Service at 1-888-380-7428.
 Not all product components are available for replacement. The illustrations below provided are a
convenient reference to the parts that are provided in each service kit.
 When ordering parts, the following information will be required: item description, item model number,
item serial number/item lot date code, and the replacement part number.
 The distributor reserves the rights to make design changes and improvements to product lines and
manuals without notice.

Rev.081022 Page 19 of 22 FUS-20852000-0031
Parts Diagram
Parts List:

Rev.081022 Page 20 of 22 FUS-20852000-0031
WARRANTY FORM
LIMITED LIFETIME WARRANTY
Effective April 28th 2021.
Warranty Qualifications
X-Power will register this warranty upon receipt of your Warranty Registration Card and a copy of your
Warranty Registration Card and a copy of your dated sales receipt and original bill of sale clearly showing
the X-power Product purchased.
Product cover by this warranty
All X-Power XP series winches
Repair/ Replacement Warranty
X-Power warrants to the original purchaser that the mechanical and electrical components will be free of
defects in material and workmanship for Limited Lifetime (parts and labor) from the original date of
purchase. Transportation charges on product submitted for repair or replacement under this warranty only
applies to the original purchaser and is not transferable.
Do not return the unit to the place of purchase
Contact X-Power Technical Service X-Power will troubleshoot any issue via phone or e-mail. If the problem
is not corrected by this method, X-Power will, at its option, authorize evaluation, repair or replacement of
the defective part or component at a X-Power service center. X-Power will provide you with a case number
for warranty service. Please keep it for future reference. Repairs or replacements without prior
authorization, or at an unauthorized repair facility, will not be covered by this warranty
Phone: [phone]
Email: [email protected]
Items covered by this warranty
Electric components covered by the three (3) year Limited Warranty: motor, contactor, solenoid, handheld
remote control, wiring.
All other mechanical components are covered by the Limit Lifetime Warranty except as listed below.
Normal Wear
Product with mechanical and electrical components need periodic parts and service to perform well. This
warranty does not cover repair normal use has exhausted the life of a part or the equipment as a whole,
such as winch cable, bearings, bushings, seals, gaskets, brake material, motor brushes, electric cable, etc.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is deemed to have been misused,
neglected, involved in an accident, abused, loaded beyond the product’s limits, modified installed
improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by
this warranty and is not required to be performed at a facility or by a person authorized by X-Power.
Other exclusions
The warranty excludes the following:
 Cosmetic defects such as product finish, etc.
 The removal or reinstallation of the product,
 Accessory parts such as storage covers
 Commercial or industrial use or application, or any hoisting application of the product
 Failures due to acts of God and other force majeure events beyond the manufacturer’s control.
 Problems caused by part that are not original X-Power part.
Limited of implied warranty and consequential damage
X-Power disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or
consequential claim by anyone from using this product.
THE WARRANTY SET FORTH ABOVE IS THE ONLY WARRANTY. THERE ARE NO OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
ANY IMPLIED WARRANTY WHICH BY LAW MAY NOT BE EXCLULUDED IS LIMITED IN DURATION
TO ONE（1）YEAR FORM THE DATE OF ORIGINAL RETAIL PURCHASE OF THE PRODUCT.