XU1 XHG-503 User manual

1–23 Letcon Drive, Bangholme, Victoria, Australia 3175
Telephone: [phone]
XU1 Power tools
XHG-503 1118
Operating Instructions
XHG-503
2000W
Heat Gun

A B
1 Heat Gun Nozzle
2 On/Off Switch (Dual Heat Setting)
3 Handle
4 Hanging Ring
5 Power Cord
6 Cone Nozzle
7 DeectorNozzle
8 ReectorNozzle
9 Fishtail Nozzle
3
1
2
3
4
5
9
8
7
6

Input Voltage: 230-240V ~ 50Hz
Maximum Output: 2000W
Temperature at Nozzle: 350-550oC
Air Flow: 300 / 500L/min
Tool Weight: 0.63kg
SPECIFICATIONS
4
PROPER USE
This tool is intended for use in a DIY (Do It Yourself)
context or for hobbyist purposes. It is not built for
continuous daily use in a trade or professional capacity.
Before using the machine, carefully read these
instructions, especially the safety rules to help ensure
that your machine always operates properly.
Before attempting to operate the machine, familiarise
yourself with the controls and make sure you know how
to stop the machine quickly in an emergency.
Save these instructions and the other documents
supplied with this machine for future reference.
Thermal Protection Device
TheXU1heatgunisttedwithathermalfusewhichis
a one-time fusible link. The thermal fuse is a single-use
device that cannot be reset when it fails or is triggered.
Thermal fuses only react to excessive temperature and
cut-off to prevent hazardous overheating conditions.
Danger of Fire and Explosion!
Inammableandpoisonousgasesmaybeproduced
when working with plastics, paints (especially older
types of paint), varnishes and similar materials.
WARNING! The use of any accessory or
attachment or performance of any operation
with this tool other than those recommended
in this instruction manual may present a risk
of personal injury.
CONTROLS
On/O󰀨 Switch
The On/Off Switch features a dual heat setting to allow
you to choose from a temperature of 300°C or 550°C.
1. To turn the heat gun on, press the On/Off Switch into
the desired temperature setting. FIG. B
2. To turn the heat gun off, press the On/Off Switch into
the off position “0”.
Selecting the Temperature
1. Generally, use low heat for:
• Drying paint and varnish
• Removing stickers
• Waxing and de-waxing
• Drying wet timber prior to
• Shrinking P VC wrapping and insulation tubes
• Thawing frozen pipes
2. Use high heat for:
• Welding plastics
• Bending plastic pipes and sheets
• Loosening rusted or tightly fastened nuts and bolts
• Removing paint and lacquer
SETUP
Attaching Nozzle Accessories
4 nozzle accessories are included with your heat gun to
help you with a range of tasks.
1. Align the accessory with the heat gun air outlet.
2. Push the accessory onto the nozzle. Fig. A
3. To remove the accessory, simply slide the accessory
off the heat gun nozzle.
WARNING! Ensure the tool is turned off,
disconnected from the power supply, and
allowed to cool down before performing any of
the following operations.
2. If necessary, increase the temperature to achieve
optimum results.
Note: Additional nozzles can be purchased and
attachedtothefrontofyourheatguntosuitspecic
tasks.
Removing Paint or Adhesives
Soften paint using hot air and remove evenly using a
scraper. Do not heat the paint for too long since this will
burnthepaint,makingitmoredifculttoremove.
Avoid collecting paint on the scraper, as it may ignite.
If necessary, carefully remove paint debris from the
scraper using a knife.
Many adhesives (e.g. stickers) become softer when
heated, allowing adhesive bonds to be separated and
superuousadhesivetoberemoved.
Removing Paint From Windows
Glass can break easily. Always use a glass protection
nozzle.Onproledsurfaces,paintcanberemoved
using a scraper and brushed off using a soft wire
brush. Do not strip metal window frames as the heat
may crack the glass.
Shaping Plastic Tubing
Fitareectornozzle.Toavoidkinkingthetubing,ll
the tubing with sand and seal at both ends. Heat the
tubing evenly by moving it from side to side.
Staining Wood
Fit a cone nozzle. Hot air staining gives natural wood
a rustic effect. Do not hold the nozzle too close to the
wood as this will colour the wood unevenly. Carefully
sandoffanysingedwoodbresafterwardsusingne
sand paper.
Shrink Fitting
Fit a cone nozzle. Select a heat-shrinkable sleeve with
a diameter matching that of the work piece, such as a
cable lug. Heat the heat-shrinkable sleeve evenly.
Defrosting Water Pipes
Donotattempttodefrost-PVCpiping.Fitareector
nozzle. Always heat the frozen area inwards from the
edge to the centre.
Note:Waterpipesareoftendifculttodistinguish
from gas pipes.
Copper pipes are joined using tin and should therefore
not be heated above 200ºC.
Cool Down Period
The nozzle and accessories become very hot during
use. Turn the heat gun off, disconnect it from the power
source and let the tool cool down for at least 30 minutes
before moving or storing it.
OPERATION
This tool is designed for indoor use only. Using this
tool for prolonged periods may cause it to overheat
andmalfunction.Useinsideaconnedarea,such
as a cabinet will increase the temperature of the tool.
To ensure the tool does not overheat it is suggested
frequent breaks are taken to allow the tool to cool down.
Take extra care with the heat gun element. Once
the element is hot it can become fragile and break if
dropped or knocked.
Before Start-up
1. Ensure the On/Off Switch is in the off position “0”
before connecting the tool to a power supply.
2. Ensure the tool is connected only to a power supply
with the correct voltage.
3. Make sure that the air intake slots on the side are not
blocked.
Working Distance
1. Determine the best operating conditions by starting at
Heat Setting 1. Position the heat gun no closer than
7cm from the work piece.
WARNING! Ensure the workpiece is a
minimum of 7cm from the nozzle to avoid
damaging the workpiece or the heat gun.
WARNING! The power supply for this tool
should be protected by a residual current
device (rated at 30mA or less).
CAUTION! The nozzle becomes extremely
hot during use. Care should be taken to
prevent bodily harm.

MAINTENANCE
Keep the ventilation slots of the heat gun clean at all
times using a soft brush or dry cloth. If possible prevent
foreign matter from entering the vents.
After each use, blow air through the heat gun housing to
ensure it is free from all dust particles that may build up.
If the enclosure of the tool requires cleaning, use a soft,
moist cloth only. Do not use solvents.
CAUTION: Never immerse any part of the
heat gun in liquid.
If the supply cord is damaged, it must be replaced by
the manufacturer or an authorized service agent in order
to avoid a hazard.
Note: XU1 will not be responsible for any damage
or injuries caused by the repair of the tool by an
unauthorised person or by mishandling of the tool.
WARRANTY
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A
CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS
WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY. PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE
AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY
QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.
Thebenetsprovidedunderthiswarrantyareinadditiontootherrightsandremedieswhichareavailabletoyouat
law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a
major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to
have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to
a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have
suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by
contacting our customer service helpline above.
1 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty
excludes consumable parts, for example: driver bits.
WARNING
The following actions will result in the warranty being void.
• Professional, Industrial or high frequency use.
•Ifthetoolhasbeenoperatedonasupplyvoltageotherthanthatspeciedonthetool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
XU1
Australia/NewZealand(HeadOfce)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
5
WARNING! Ensure the tool is turned off
and disconnected from the power supply
before performing any of the following
operations.

When operating the tool
Keep the mains cable away from any moving parts or
accessories.
Never cover the ventilation slots in the tool.
Electrical safety
The electric motor has been designed for 230-240V
only. Always check that the power supply corresponds
to the voltage on the rating plate.
This tool is double insulated; therefore no earth
wire is required.
The power supply for this product should be protected
by a residual current device (rated at 30mA or less).
A residual current device reduces the risk of electric
shock.
If the supply cord is damaged, it must be replaced
by the manufacturer, its service agent or similarly
qualiedpersonsinordertoavoidahazard.
Using an extension lead
Always use an approved extension lead suitable for
the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always
unwind the lead completely. Use of an extension lead
not suitable for the power input of the tool or which is
damagedordefectivemayresultinariskofreand
electric shock.
It is recommended that the extension lead is a
maximum of 25m in length. DO not use multiple
extension leads.
SAFETY
INSTRUCTIONS
GENERAL POWER TOOL
SAFETY WARNINGS
WARNING! Read all safety
warnings and all instructions. Failure
to follow the warnings and instructions may
resultinelectricshock,reand/orserious
injury.
Save all warnings and instructions
for future reference. The term “power
tool” in all of the warnings refers to your
mains-operated (corded) power tool or battery-
operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of ammable liquids, gases or
dust.
Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodied
plugs and matching outlets will reduce risk of electric
shock.
b) Avoid body contact with earthed
or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
drugs, alcohol or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Personal
protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the o󰀨-position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carryingpowertoolswithyourngeronthe
switch or energising power tools that have the switch
on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the power
tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and safer
at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and o󰀨. Any power tool that
cannot be controlled with the switch is dangerous and
must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may a󰀨ect the power tools operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories
and tool bits etc. in accordance with
these instructions and in the manner
intended for the particular type of power
tool, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations different from
those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces
dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow
for safe handling and control of the tool in unexpected
situations.
5) Service
a) Have your power tool serviced by
a qualied repair person using only
identical replacement parts. This will ensure
that the safety of the power tool is maintained.
1
WARNING! When using mains-powered
equipment, basic safety precautions, including
the following, should always be followed to
reduceriskofre,electricshock,personal
injury and material damage.

2
DESCRIPTION OF SYMBOLS
Read instruction manual
Do not put in the rubbish
Wear eye, breathing and hearing
protection
Double insulated
Volts
Hertz
Watts
Warning
Alternating current
V
Hz
W
R.C.M. Regulatory compliance mark
CARING FOR THE
ENVIRONMENT
Power tools that are no longer usable
should not be disposed of with household
waste but in an environmentally friendly
way.
Please recycle where facilities exist.
Check with your local council authority for
recycling advice.
Recycling packaging reduces the need for
landllandrawmaterials.
Reuse of recycled material decreases
pollution in the environment. Please
recycle packaging where facilities
exist.
Check with your local council authority for
recycling advice.
ADDITIONAL SAFETY
WARNINGS FOR HEAT GUNS
ALWAYS WEAR EYE, FACE AND
EAR PROTECTION
WARNING! This appliance is
not intended for use by persons
(including children) with reduced
physical, sensory or mental capabilities,
or lack of experience and knowledge,
unless they have been given supervision or instruction
concerning use of the appliance by a person
responsible for their safety.
Safety Warnings Specic for Heat Gun
Operations:
Aremayresultiftheapplianceisnotusedwithcare,
therefore:
a) Be careful when using the appliance in places
where there are combustible materials;
b) Do not apply to the same place for a long time;
c) Do not use in the presence of an explosive
atmosphere;
d) Be aware that heat may be conducted to
combustible materials that are out of sight;
e) After use, allow the tool to cool down before
storage;
f) Do not leave the appliance unattended when it is sw
itched on.