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  9. Xylem Jabsco 17830 Series User manual

Xylem Jabsco 17830 Series User manual

the discharge hose may tend to move slightly) and
switch the pump on by moving the toggle switch in the
direction that the oil needs to flow. Once the pumping
process is complete (flow has stopped), switch the pump
off immediately. Do not allow the pump to run dry for
more than about thirty seconds or impeller damage may
occur. Using the engine’s dipstick; verify that it is in fact
empty and the oil flow was not stopped by sludge. If the
engine oil is empty, a measured amount of the correct
type (per the engine manufacturer’s recommendation) of
new oil can be pumped back into the engine. Insert what
was a
discharge hose, and for refilling purposes becomes the
intake suction hose, into a container with the measured
amount of oil. Move the pump’s toggle switch in the
direction of desired flow toward the engine and pump the
measured amount of oil into it. When the container is
empty immediately turn off the pump. Close the system
security valve and always check the oil level with the
engine’s dipstick to ensure the oil level is correct.
INSTALLATI N
The Oil Change Pump may be oriented in any position.
However, if mounted to a vertical surface, it should be
oriented with the pump’s motor above the pump head.
This will ensure that, should the seal ever develop a
leak, oil from the pump head will not drip onto the motor.
The Oil Change Pump should be located where the
length of hose to the engine can be kept as short and
straight as possible. The pump is self-priming and may
be positioned up to three feet above the oil source.
However, for best operation the pump should be
mounted at a level that is just slightly above the highest
oil level to be changed. Often this is approximately even
with the level of the engine mounts. Secure the pump to
IL CHANGE PUMP
FEATURES
Body: Bronze
Impeller: Nitrile
Seal: Buna Lip Type
Motor: Reversible Permanent Magnet
with Integral Reversing Switch
Valve: 3/8" NPT Full Flow Ball Type
Height: 4-7/16" (113mm) Including
Height of Switch Guard
Length: 7-7/8" (200mm)
Width: 3-3/4" (95mm)
Weight: 9 lbs. (4.1 kg)
Rating: and EMC Compliant
VARIATI NS AVAILABLE
MODEL NO. DESCRIPTION
17830-0012 12 Volt
17830-0024 24 Volt
APPLICATI N
The Jabsco Oil Change Pump is designed to be installed
near a vessel’s engine and permanently plumbed to the
engine’s oil pan. The pump can be used to remove old oil
from the engine, then with the integral reversing switch,
the flow direction can be changed to pump a measured
amount of new oil back into the engine. The connection
to the engine should be controlled by the 3/8" ball valve
(provided) to guard against accidental oil discharge.
PERATI N
Before changing oil, run engine about 3 – 5 minutes to
raise the oil temperature to about 100° – 140°F
(38° – 60°C) and reduce its viscosity. Open the security
valve in the oil change system. Ensure the waste oil
discharge hose is securely positioned in a waste oil
receptacle (be aware that during the pumping process
Caution–Burn Hazard. Heated oil can cause
burns.Wear protective gloves, clothing and 
safety glasses during the oil change process.
Failure to do so may result in personal injury.
WARNING
!
Model 17830-Series
MODEL 17830-SERIES
a solid mounting surface at the four base attachment
points. It is recommended that heavy duty reinforced
type A fuel hose be used to connect the pump with the
engine pan. The hose assembly should be made with
permanent type end connector fittings similar to hose
assemblies for on-board natural or propane gas systems.
WIRING
The pump should be wired to an overload protected
electrical distri bu tion panel (circuit breaker or fuse panel)
with marine grade copper stranded wire, sized to match
the recommendation in the Electrical Specifications
chart. The electrical circuit breaker (or fuse) must also
be sized to match the Electrical Specifications
recommendation. Connect the motor’s orange wire lead
to positive and the black lead to negative. Make all
connections with mechanical locking type connectors
such as crimp type butt connectors. Once the wiring is
completed, the electrical wires should be secured to a
solid surface every eighteen inches along the length of
their run to prevent movement and abrasion.
WIRE SIZE (AWG [mm2]) for various conductor lengths
Model Amp Fuse/ Length of run in feet (metres)*
Number Volts Draw Brkr. 0-10(0-3) 10-20(3-6) 20-30(6-9) 30-50(9-15)
17830-0012 12 10 15 16(1.5) 14(2.5) 12(4) 10(6)
17830-0024 24 5816(1.5) 16(1.5) 16(1.5) 16(1.5)
*The length of run is the total length of both positive and negative conductors
measured from the positive power source to the pump and back to negative.
SERVICE
The Jabsco Oil Change Pump should provide many
years of reliable service without the need for regular or
scheduled maintenance. However, if sludge should
become lodged anywhere in the system, it can cause
excessive vacuum or pressure on the pump that may
damage the flexible impeller. If this occurs pump
performance will be reduced and it will become
necessary to change the pump’s impeller.
Before performing any service work, ensure the system’s
security valve is closed and the power to the pump is
turned off and labeled “Do Not Turn On” to guard against
it being accidentally turned back on while service work is
being performed.
IMPELLER REPLACEMENT
To change the impeller, remove the pump end cover
screws, end cover and O-ring. Grasp the impeller’s hub
with a pair of pliers and pull the old impeller from the
impeller bore.
With a rotary motion (to flex the blades of the new
impeller under the cam silhouette in the pump body)
push the new impeller into the body until the flat of the
impeller insert aligns with the flat of the shaft. When the
two flats align, push the impeller firmly into the impeller
bore until it bottoms in the bore. Place the end cover
O-ring seal in the O-ring groove in the body. (A small
amount of grease may be used to hold it in place.)
Position the end cover against the body and secure it
with the end cover screws.
SEAL REPLACEMENT
Under normal circumstances, the shaft seal should
function properly for several hundred hours of operation.
If the seal should ever develop a leak and need to be
replaced, begin the procedure by following the above
instructions for changing an impeller. Once the impeller
has been removed, remove the two screws that secure
the pump head to the motor and pull the pump body off
of the motor shaft. Using a piece of 1/2" wood dowel (or
similar material) from the back (motor) side of the body
push against the seal to dislodge it from the seal bore.
When the seal is removed, ensure the seal bore is clean
of all debris. From the front (impeller) side of the pump
housing, place the new seal in the seal bore, ensuring
the lip of the seal is pointing toward the impeller bore
Overload
Protected
Distribution
Panel
Orange +
Black –
Battery
–
+Discharge
clockwise
rotation*
Discharge 
counter
clockwise
rotation*
EXPL DED VIEW
PARTS LIST
Key De cription Part No.
1 Screw it (includes 4 screws) 91004-0090
2 End Cover 18647-0000
3 O-Ring 18753-0660
4 Impeller 9200-0023
5 Seal 18753-0384
6 Screw it (includes 3 screws) 98019-0020
7 Body 18646-0000
8 Slinger 6342-0000
9 Motor: 12 Volt, EMC 18753-0067
24 Volt, EMC 18753-0636
10 Toggle Switch Boot 98022-0000
11 Switch Polarity Reversing 18753-0652
12 Ball Valve 3/8" 98024-0002
6-3/8
(162)
4-3/4
(121)
APPROX. 2
(51) 
2-3/8
(60)
1-3/4
(44)
3/8
(9)
4-3/8
(111)
3-1/2
(89)
1-3/4
(44)
2
(51)
29/32
(48)
3/8 NPT
(FEMALE)
ORANGE
WIRE
BLACK
WIRE
R
O
T
A
T
I
O
N
DISCHARGE
DIMENSI NAL DRAWING
12
11
9
8
7
6
5
4
3
2
1
10
A. LIMITED WARRANTY:
Jabsco warrants that at the time of shipment, the
products manufactured by Jabsco and sold hereunder
shall be in conformity with applicable written
specifications and descriptions referred to or set
forth herein, free from defects in material and,
merchantable, and suitable for a particular purpose,
provided such is implied by State law under the
circumstances of this sale.
B. WARRANTY ADJUSTMENT:
1. Jabsco agrees to repair or furnish a replacement for,
but not to remove or install, any product or
component thereof which, within one (1) year from
date of purchase, shall upon test and examination
by Jabsco prove defective within the above
warranty. Receipt verifying purchase date is required
to obtain adjustment.
2. Buyer shall notify Jabsco of any defect within this
warranty no later than ninety (90) days after the
defect is discovered.
C. EXCLUSI NS FR M WARRANTY AND
LIMITATI N F LIABILITY:
1. The foregoing warranty is limited solely as set
forth herein and applies only for the period
designated above.
2. JABSCO SHALL NOT BE LIABLE FOR ANY LOSS,
DAMAGE, SPECIAL OR CONSEQUENTIAL
DAMAGE OF ANY IND, WHETHER BASED
UPON WARRANTY, CONTRACT, NEGLIGENCE,
OR STRICT LIABILITY ARISING IN CONNECTION
WITH THE SALE, USE, OR REPAIR OF THE
PRODUCT.
3. THE MAXIMUM LIABILITY OF JABSCO IN
CONNECTION WITH THIS WARRANTY SHALL
NOT IN ANY CASE EXCEED THE CONTRACT
PRICE FOR THE PRODUCT CLAIMED TO BE
DEFECTIVE OR UNSUITABLE.
4. This warranty does not extend to any product
manufactured by Jabsco which has been subjected
to misuse, neglect, accident, improper installation, or
use in violation of instructions furnished by Jabsco.
5. This warranty does not extend to or apply to any unit
which has been repaired or altered at any place
other than Jabsco’s factory, or by persons not
expressly approved by Jabsco, nor to any unit the
serial number, model number, or identification of
which has been removed, defaced or changed.
6. Components manufactured by any supplier other
than Jabsco shall bear only that warranty made by
the manufacturer of that product.
7. This warranty applies to products defined as
“consumer products” by the Consumer Product
Warranties Act as from time to time amended.
D. C NSUMER RIGHTS:
This warranty gives you specific legal rights, and you
may have other rights which vary from state to state.
Some states do not allow exclusion or limitation
of damages.
STANDARD WARRANTY: If the products manufactured
and sold hereunder are not Consumer Products, the
warranty extended to Buyer shall be as set forth in
subparagraphs (A), (B), and (C), EXCEPT THAT ALL
EXPRESS OR IMPLIED WARRANTIES OR
MERCHANTABILITY OR SUITABILITY FOR ANY
PARTICULAR PURPOSE ARE EXCLUDED.

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