Xylem Jabsco Ballast King 22610-9007 User manual

Ballast King
DC Flexible Impeller Pump

Contents
1.0 Introduction
2.0 Symbols and using this instruction book
3.0 Safety Information
4.0 Unpack and Contents
5.0 Installation
5.1 Pump Set-up
5.2 Pump Assembly and Disassembly
5.3 Electrical Conguration
5.4 Footprint Specications
6.0 Environmental Protection
7.0 Product Operation
7.1 Operating Conditions
7.2 Permitted Fluids
7.3 Initial Start-Up
7.4 Storage and Cleaning
8.0 Technical Specications
9.0 Maintenance, Service and Customer Repair
10.0 Customer Support
11.0 Parts and Accessories
12.0 EC Declaration of Conformity
Ballast King
DC Flexible Impeller Pump
3

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1.0 INTRODUCTION
© The copyright of this instruction book is the
property of XYLEM. This instruction book is
supplied by XYLEM on the express understanding
that it is to be used solely for the purpose for
which it is supplied. It may not be copied, used
or disclosed to others in whole or part for any
purpose except as authorised in writing by XYLEM.
XYLEM reserves the right to alter, change or
modify this document without prior notication.
In the interest of continued development XYLEM
reserves the right to alter or modify the design, or
assembly process of their products without prior
notication.
The Ballast King is a direct current (DC) electrical
exible impeller pump. Depending on what
model you have purchased (see section 4, Unpack
and Contents), will determine what installations
and what applications will be feasible for the pump
you have purchased.
2. 0 SYMBOLS AND USING THIS INSTRUCTION
BOOK
Caution, risk of danger. See note
or adjacent symbol.
Caution hot surface
Caution / risk of electric shock.
Recyclable packing material.
Do not dispose of product in normal
domestic waste.
Refer to this instruction book.
3.0 SAFETY INFORMATION
WARNING!
Prior to installation or use, read this installation and
operating instructions. Installation and operation
must comply with local regulations and accepted
codes of good practice.
Only used with specied products. DO NOT USE
WITH LIQUIDS WITH A FLASH POINT BELOW
100°F (38°C) OR USE WHERE FLAMMABLE
VAPORS ARE PRESENT.
This product has been designed for safe operation
when used as detailed in accordance with the
Manufacturer’s instructions.
This manual also contains necessary
information for the correct installation.
This manual was developed for qualied
personnel with suitable training and
technical qualication to operate this type of
equipment.
NOTE: Failure to use this equipment
in accordance with the manufacturer’s
operating instructions may compromise
your basic safety protection afforded by the
equipment and may invalidate the warranty
/ guarantee. The warranty / guarantee
does not cover damaged caused by faulty
installation or misuse of the equipment. If
the recommended safety notices are not
strictly observed, it can lead to serious or fatal
injuries of personnel and/or material damage.
Failure to observe the recommended safety
procedures can lead to material damage.
Only qualied Service personnel should
attempt to repair / service the product.
Do not immerse any part of this machine in
water / uid.
Do not operate the machine without
appropriate piping attached.
Do not run the machine without suitable
supervision as established for safe working
practices and company procedures.
Not to be used by children and non-
authorized personnel.
Please keep this manual carefully and
available to all operators.
Always follow good working practice when
using this equipment.
Follow legislation applicable to your areas of
operation.
Do not touch the motor surface during or
after operation of the pump as the surface can
become hot.
Only use Original Equipment Manufacturer’s
Parts and Accessories.
The equipment is not spark, ame or
explosion proof and has not been designed
for use in hazardous areas in terms of the
ATEX Directive 94/9/EC.

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4.0 UNPACK AND CONTENTS
- When unpacking the product ensure the correct
unit is present.
- See ‘pump unit information’ for guidance on
unit selection, information is displayed on the
product label indicating which model you have.
Pump Unit Information:
- 22610-9007 – NPT Internal Ports, 12v, 30 minute
cycle MAX.
- 22610-2007 – BSP Internal Ports, 12v, 30 minute
cycle MAX.
Features
- The pump has been designed to pump uid
into ballast tanks.
- The pump is reversible so it can add liquid
ballast, and then pump it overboard when
needed.
- When required, the pump is switched on to ll
the tank then the pump switched off when full.
- To reduce ballast, the pump will reverse to
pump ballast back over board.
- The same operation is used for ballast transfer
between two tanks.
5.0 INSTALLATION
5.1 PUMP SET-UP
- Verify that all components are present
- Check the pump unit has not been damaged
during transit
- Ensure inlet and outlet ports are free from dirt,
dust or packaging material
- Ensure electrical data corresponds to those
indicated on the product label and ensure
the correct fuse is tted in the power line (see
section 8 for recommended fuses)
- Fit a strainer on the inlet hose to prevent larger
debris from entering the pump, ensure this is
clean and free from dirt before use.
- Before connecting the inlet and outlet hoses,
ensure they are free from dirt.
- Secure 25 mm (1”) ID hose either directly to the
discharge ports, or to ½” BSP/ NPT threaded
ttings using stainless steel hose clamps.
- Use spiral reinforced hose (with a smooth
internal bore) that will not collapse under
suction, or rigid or semi-rigid pipework systems.
- The pump can be mounted on any at suitable
surface.
- Fit the pump in a dry, well ventilated position
where there is full access for service.
- Use rubber grommets provided to minimise
vibration, do not over tighten the mounting
screws.
- All marine pumps discharging overboard must
be installed with the overboard discharge well
above both static and heeled waterlines.
- The pipework must be compatible with liquid
being pumped.
WARNING!
It is the installer’s responsibility to use hoses
with suitable properties. The use of hose that is
not suitable could cause damage to the pump,
operator or the surrounding environment.
The loosening of hose connections can cause
environmental and safety issues. Check all
connections after the initial installation and on
a daily basis thereafter. Tighten if required. It
is recommended the hose is installed prior to
installing electrical supply.
WARNING!
Use a medium strength pipe sealant for metal
threads.
- Pipe runs should be kept as straight as possible,
avoiding rising and dipping over obstructions,
shown below.
- In order to ensure good priming always keep
connections tight.
- Seal leaks should be checked and changed, as
leakage could be dangerous, shown below.
- The pump should be installed so that the motor
is protected from constant rain, wash down or
bilge water.
- The pump should not be run with a closed outlet.
- Please note the pump body can be turned 180
degrees in relation to the motor. This will change
the ow direction.
Install overboard discharge well above both
static and heeled waterlines.
x x x x