Xylem JABSCO Ballast SuperKing User manual

Ballast SuperKing
DC Flexible Impeller Pump

2
SAFETY INFORMATION
WARNING!
Prior to installation or use, read these
installation and operating instructions.
Installation and operation must comply
with local regulations and accepted codes
of good practice.
DO NOT USE PUMP WITH FLUIDS WITH A
FLASH POINT BELOW 100°F (37.8°C) OR
USE WHERE FLAMMABLE VAPORS ARE
PRESENT.
This product has been designed for safe oper-
ation when used as detailed in accordance with
the Manufacturer’s instructions.
Complies with USCG 183.410 and ISO 8846
Marine (Ignition Protection)
This manual also contains necessary informa-
tion for the correct installation. This manual was
developed for qualified personnel with suitable
training and/or technical qualification to operate
this type of equipment.
NOTE: Failure to use this equipment in
accordance with the manufacturer’s oper-
ating instructions may compromise your
basic safety protection afforded by the
equipment and may invalidate the warran-
ty / guarantee. The warranty / guarantee
does not cover damaged caused by faulty
installation or misuse of the equipment. If
the recommended safety notices are not
strictly observed, it can lead to serious or
fatal injuries of personnel and/or material
damage.
It is not recommended to run SuperKing
pump dry.
Do not run the pump with a closed or
restricted discharge line.
This pump is not a submersible pump.
Failure to observe the recommended
safety procedures can lead to material
damage.
Only qualified Service personnel should
attempt to repair / service the product.
Do not operate the pump without
appropriate piping attached.
Not to be used by children and
non-authorized personnel.
Please keep this manual available to all
operators.
Always follow good working practice
when using this pump.
Follow legislation applicable to your areas
of operation.
Do not touch the motor surface during or
after operation of the pump as the surface
can become hot.
Only use Original Equipment Manufacturer’s
(OEM) parts and accessories.
Do not use if damaged such as cut
exposed wires.
Ballast SuperKing DC Flexible Impeller Pump
Caution, risk of danger.
See note or adjacent symbol.
Caution hot surface
Caution / risk of electric shock.
Recyclable packing material.
Do not dispose of product in normal domestic waste.
SYMBOLS IN THIS INSTRUCTION MANUAL AND PACKAGING

3
WARNING!
It is the installer’s responsibility to use
hoses with suitable properties. The use
of hose that is not suitable could cause
damage to the pump, operator or the
surrounding environment. Loose hose
connections can cause environmental
and safety issues, check all connections
after initial installation and on a daily
basis thereafter. Tighten if required. It is
recommended the hose is installed prior
to installing electrical supply.
• Pipe runs should be kept as straight as
possible, avoiding rising and dipping over
obstructions, shown below.
• In order to ensure good priming always keep
connections tight.
• All seals should be checked regularly and
changed if leaking, as leakage could be
dangerous.
• The pump should be installed so that the mo-
tor is protected from moisture and bilge water.
• The pump should not be run with a closed
outlet.
• Pump is rated to IP55 Ingress Protection.
• Install the Ballast SuperKing pump in accor-
dance to ISO 10133.
• If installed in a vertical position, the motor
must be above the pump head, shown below.
This will prevent liquid from dripping onto the
motor if there is a seal leak.
Pump Unit Information:
• 33610-0107 − 1-1/4” Hose Barb, 12Vdc.
Intermittent duty cycles of 5 minutes ON and
10 minutes OFF.
Pump Application
• The pump has been designed to transfer
freshwater and seawater into ballast tanks.
• The pump is reversible, therefore freshwater
or seawater can be transferred from source to
ballast and returned from ballast to source.
• To reduce ballast, the pump will reverse to
pump ballast back over board.
• The same operation is used for ballast transfer
between two tanks.
INSTALLATION
PUMP SET-UP
• Verify that all components are present.
• Check the pump unit has not been damaged
during transit.
• Ensure inlet and outlet ports are free from dirt,
dust or packaging material.
• Ensure electrical data corresponds to those
indicated on the product label and ensure
the correct fuse is fitted in the power line (see
Technical Specifications for recommended
fuse).
• Fit a strainer on the inlet hose to prevent larg-
er debris from entering the pump, ensure this
is clean and free from dirt before use.
• Before connecting the inlet and outlet hoses,
ensure they are free from dirt.
• Secure 1-1/4” (32 mm) ID hose either directly
to the ports, using stainless steel hose clamps.
• Use spiral reinforced hose (with a smooth
internal bore) that will not collapse under suc-
tion, or rigid or semi-rigid pipework systems.
• The pump should be mounted on any flat
suitable surface.
• Fit the pump in a dry, well ventilated position
where there is full access for service.
• Use rubber grommets provided to minimize
the vibration, do not over tighten the mount-
ing screws.
• All marine pumps discharging overboard must
be installed with the overboard discharge well
above both static and heeled waterlines.
Install overboard discharge well above both
static and heeled waterlines.

4
PUMP ASSEMBLY AND DISASSEMBLY
1. Disassembly
• Remove the end cover screws and remove the
end cover and o-ring.
• Use Jabsco impeller removal tool
P/N: 50070-0040.
• Remove the first impeller using a Jabsco
impeller removal tool, shown below.
• Remove the second impeller using a Jabsco
impeller removal tool, shown below.
• Remove the screws holding the body to the
motor.
• Remove the lip seal from the body.
• Do not disassemble the motor.
2. Assembly
• Moisten the new lip seal, and press the seal
into location with the lip facing the front of
the pump body. The impeller will not be in
location when the lip seal installed.
• Lubricate the motor shaft and fit the body to
the motor by tightening the motor screws.
• Ensure the body and impeller are lubricated.
WARNING!
When terminated at the power supply
using permanent connections, red leads
should be terminated to the positive and
black to the negative. If reversed pump
will run in reverse.
• Fit the impeller with a rotating movement in
the intended direction of the pump rotation.
• Lubricate the o-ring with water, fit it in position
and fasten the end cover screws to the body.
• Torque value for end cover to body screws:
30– 40 lbf.ins / 3.4 – 4.5 Nm.
• Torque value for body to motor screws:
21 – 28 lbf.ins / 2.4 – 3.1 Nm.
ELECTRICAL CONFIGURATION
AND INSTALLATION
• 33710-0107 configured with Deutsch DTP04-
2P connector, Pin 1 - Positive, Pin 2 - Negative.
• It is the responsibility of the installer to per-
form the correct installation.
• Make all electrical connections in dry loca-
tions, connections in humid environments
should be sealed to prevent corrosion.
• Protect the circuit with a correctly rated fuse
or circuit breaker in the red positive (+) lead
as close as possible to the power source (see
page 6 for recommended fuse).
• Ensure fuses for the Ballast SuperKing pump
are slow burning, being capable of handling
the start-up and reversing current.
• Connect the black motor wire to the negative
(-) battery terminal.
• Inadequate voltage at the motor terminals
when the pump is running (no less than 95%
of rated voltage at full load) due to partially
discharged batteries or insufficient cable size
may result in blowing fuses, failure to start or
poor pump performance.
• The motor is equipped with built in thermal
protection to prevent it from over-heating.
• Power is automatically restored when the
motor is cooled.
• Ensure the vessel’s ballast control system is
rated to accept the amperage draw of motor
prior to installation.
• Choose the wire size in accordance with total
wire length per ABYC.
• All Ballast SuperKing wiring and connections
to be carried out in accordance to ISO 10133.

5
Dimensional Drawings - inches (mm)
5.12 (130)
3.56 (90.4)
2.56 (65)
.89 (22.5)
2.80 (71.1)
8.98 (228)
1.18 (30)
3.58 (91) 1.99 (50.6)
1.36
(34.45)
2 PLCS
1.25
(31.75)
2 PLCS
3.74 (95) .64 (16.3)
Deutsch DTP04-2P
Pin 1 - Positive
Pin 2 - Negative

6
• Priming may take up to 10 seconds, if priming
takes longer, check:
• There are no blockages in the suction hose.
• The inlet filter is not blocked (if equipped).
• The suction pipework is airtight.
Never operate a motor which in any way
has been manipulated and lost its full
enclosure.
WARNING!
The working temperature of the motor
may reach a maximum of approx. 176°F
(80°C) (surface temperature) which may
burn your skin.
Incorrect wiring can cause injury or death.
PRODUCT OPERATION
OPERATING CONDITIONS
• Maximum ambient temperature is
140°F (60°C), with minimum temperature
36°F (2°C).
PERMITTED FLUIDS:
• For use with fresh water and salt water.
• Do not use any Jabsco Ballast SuperKing
pump for petrol, petroleum products or any
products with a flash point below 100°F
(37.8°C), explosion or death may occur.
INITIAL START-UP:
• Complete the installation.
• This is an intermittent rated pump for recom-
mended duty cycle of 5 minutes ON and 10
minutes OFF.
• The pump is self-priming to 3 ft (0.9 m).
• Intake lines must be air-tight to ensure
self-priming.
• The pump can run dry up to 1 minute after
running wet for 5 minutes.
TECHNICAL SPECIFICATIONS
• The data specified in the above table refers
to performance running at the ideal efficiency
points on water at 68°F (20°C) with battery
charged at 12.0Vdc.
• For longer installations, fit thicker cables
(reference ISO 10133).
• The wire length is the total distance from the
battery to the pump and back to the battery.
• If the fuse fails repeatedly, do not fit a heavier
fuse or bridge the fuse terminals with silver
paper or metal wire. Failure to observe this
instruction may result in a fire hazard due to
overheating of cables.
• Exceeding recommended pump discharge
pressure xPSI will shorten the impeller life.
Total Head (DIFF) Flow Current
Bar PSI LPM US GPM AMPS
0 0 95 25 18
0.07 1 91 24 18.5
0.14 2 87 23 19
0.21 3 83 22 19.5
0.28 4 79 21 20
0.34 5 76 20 20.5
Model Number Voltage
(V DC)
Maximum
AMP Draw
(A)
Fuse Size
(A)
Minimum
Wire Size
(mm2)
33610-0107 12.0 21 25 12
STORAGE AND CLEANING
• If any pump unit needs to be removed for
storage purposes, it must be stored in a cool
dry location
• When winterizing the system, drain all water
from the pump to prevent damage from
freezing water.

7
MAINTENANCE, SERVICE AND CUSTOMER REPAIR
• The Jabsco Ballast SuperKing pump is designed to require minimal amounts maintenance.
• However it is recommended as good practice to:
• Check that all hose connections are not loose and keep the inlet filter clean once a week
• Check the electrical connectors and cables are in good condition once a month
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7
2
56
3
4
KITS AND ACCESSORIES
• 33610-0107
Key Part Number Description Qty
1 9328-0202 Kit, End Cover 1
2 ** End Cover O-ring 1
3 91004-0090 Kit, Screw 12-24 x .375 SL FIL BR (3 per) 3
4 98019-0020 Kit, Screw 10-32 x 1/2 SL HX BR (3 per) 2
5 6303-0007-P * Kit, Impeller (1 per) 2
6 18753-0384 Kit, Lip Seal (1 per) 1
7 50070-0040 Impeller Removal Tool 1
* 6303-0007-P, (2) required
** End Cover O-ring included in 6303-0007-P
Jabsco impeller removal tool
50070-0040

www.xylem.com/jabsco
© 2022 Xylem Inc. All rights reserved
Jabsco is a trademark of Xylem Inc. or one of its subsidiaries
43010-0333 Rev. A 03/2022
Xylem Inc. — USA
17942 Cowan
Irvine, CA 92614
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Xylem Inc. — UK
Harlow Innovation Park,
London Road, Harlow, Essex, CM17 9LX
Xylem Inc. — AUSTRALIA
2/2 Capicure Drive
Eastern Creek, NSW 2766
Xylem Inc. — CHINA
30/F Tower A, 100 Zunyi Road, Shanghai
200051
Warranty:
XYLEM LIMITED WARRANTYWARRANTSTHIS PRODUCTTO BE FREE OF DEFECTS AND WORKMANSHIP FOR A PERIOD OF 1 YEAR. THE WARRANTY IS EXCLUSIVE AND IN
LIEU OF ANY AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, GUARANTEES, CONDITIONS OR TERMS OF WHATEVER NATURE RELATING TO THE GOODS PROVIDED
HEREUNDER, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY
EXPRESSLY DISCLAIMED AND EXCLUDED. EXCEPT AS OTHERWISE PROVIDED BY LAW, BUYER’S EXCLUSIVE REMEDYAND SELLER’S AGGREGATE LIABILITY FOR BREACH
OF ANYOF THE FOREGOINGWARRANTIES ARE LIMITEDTO REPAIRING OR REPLACING THE PRODUCTAND SHALLIN ALLCASES BE LIMITED TOTHEAMOUNTPAID BY THE
BUYER HEREUNDER. IN NO EVENT IS SELLER LIABLE FOR ANY OTHER FORM OF DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL, CONSEQUENTIAL,
PUNITIVE, EXEMPLARYOR SPECIALDAMAGES, INCLUDING BUT NOTLIMITEDTO LOSS OF PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE,LOSS OF INCOME,LOSS
OF BUSINESS, LOSS OF PRODUCTION, LOSS OF OPPORTUNITY OR LOSS OF REPUTATION. THIS WARRANTY IS ONLY A REPRESENTATION OF THE COMPLETE LIMITED
WARRANTY. FOR A DETAILED EXPLANATION, PLEASE VISIT US AT www.xylem.com/en-us/support/, CALL OUR OFFICE NUMBER LISTED, OR WRITE A LETTER TO YOUR
REGIONAL OFFICE.
AIS (Aquatic Invasive Species) Decontamination Process.
All of our pumps are designed to meet the ABYC standards for the current AIS
Decontamination procedure including low pressure water at 120ºF for 130 seconds.
Please follow current guidelines for the decontamination process.