
Table of contents
General information .......................... 1
Identification numbers record.......... 1
Outboard motor serial number ........... 1
EC label........................................... 1
Safety information ........................... 1
Important labels............................... 3
Warning labels.................................... 3
Fueling instructions ......................... 3
Gasoline ............................................. 3
Engine oil............................................ 3
Propeller selection........................... 4
Start-in-gear protection ................... 4
Basic components ............................5
Main components............................ 5
Fuel tank............................................. 5
Fuel joint............................................. 6
Fuel gauge ......................................... 6
Fuel tank cap...................................... 6
Air vent screw..................................... 6
Tiller handle........................................ 6
Gear shift lever................................... 6
Throttle grip ........................................ 6
Throttle indicator................................. 7
Throttle friction adjuster...................... 7
Engine stop lanyard switch................. 7
Engine stop button ............................. 8
Choke knob ........................................ 8
Manual starter handle......................... 8
Steering friction adjuster..................... 9
Trim rod (tilt pin) ................................. 9
Tilt lock mechanism............................ 9
Tilt support bar ................................... 9
Top cowling lock lever(s)
(turn type)........................................ 9
2-pin connector................................. 10
Operation ......................................... 11
Installation ..................................... 11
Mounting the outboard motor ........... 11
Clamping the outboard motor........... 12
Breaking in engine ........................ 13
Gasoline and engine oil mixing
chart (50:1).................................... 13
Procedure for pre-mixed models ...... 13
Preoperation checks ..................... 14
Fuel .................................................. 14
Oil ..................................................... 14
Controls ............................................ 14
Engine .............................................. 14
Filling fuel and engine oil .............. 14
Filling fuel for portable tank .............. 14
Gasoline and oil mixing (100:1)........ 14
Operating engine .......................... 15
Feeding fuel (portable tank) ............. 15
Starting engine ................................. 16
Warming up engine....................... 18
Choke start models .......................... 18
Shifting .......................................... 18
Forward (tiller handle and remote
control models) ............................. 19
Reverse (manual tilt and hydro tilt
models) ......................................... 19
Stopping engine ............................ 20
Procedure......................................... 20
Trimming outboard motor.............. 20
Adjusting trim angle for manual tilt
models .......................................... 21
Adjusting boat trim............................ 21
Tilting up and down....................... 22
Procedure for tilting up (manual tilt
models) ......................................... 23
Procedure for tilting down (manual
tilt models)..................................... 23
Cruising in shallow water .............. 24
Cruising in shallow water (manual
tilt models)..................................... 24
Cruising in other conditions........... 25
Maintenance .................................... 26
Specifications................................ 26
Transporting and storing outboard
motor.......................................... 27
Clamp screw mounting models ........ 27
U63V78E0.book Page 1 Monday, March 6, 2006 10:05 AM