Yamaha F8C User manual

Read this manual carefully before operating this
outboard motor.
OWNER’S MANUAL
F8C
60R-F8199-26-E0
U60R26E0.book Page 1 Monday, April 26, 2010 3:27 PM

Read this manual carefully before operating this outboard motor. Keep this
manual onboard in a waterproof bag when boating. This manual should stay
with the outboard motor if it is sold.
U60R26E0.book Page 1 Monday, April 26, 2010 3:27 PM

Important manual information
EMU25107
To the owner
Thank you for selecting a Yamaha outboard
motor. This Owner’s Manual contains infor-
mation needed for proper operation, mainte-
nance and care. A thorough understanding of
these simple instructions will help you obtain
maximum enjoyment from your new Yamaha.
If you have any question about the operation
or maintenance of your outboard motor,
please consult a Yamaha dealer.
In this Owner’s Manual particularly important
information is distinguished in the following
ways.
: This is the safety alert symbol. It is used
to alert you to potential personal injury haz-
ards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
WARNING
EWM00781
A WARNING indicates a hazardous situa-
tion which, if not avoided, could result in
death or serious injury.
NOTICE
ECM00701
A NOTICE indicates special precautions
that must be taken to avoid damage to the
outboard motor or other property.
T
IP:
A TIP provides key information to make pro-
cedures easier or clearer.
Yamaha continually seeks advancements in
product design and quality. Therefore, while
this manual contains the most current product
information available at the time of printing,
there may be minor discrepancies between
your machine and this manual. If there is any
question concerning this manual, please con-
sult your Yamaha dealer.
To ensure long product life, Yamaha recom-
mends that you use the product and perform
the specified periodic inspections and mainte-
nance by correctly following the instructions in
the owner’s manual. Any damage resulting
from neglect of these instructions is not cov-
ered by warranty.
Some countries have laws or regulations re-
stricting users from taking the product out of
the country where it was purchased, and it
may be impossible to register the product in
the destination country. Additionally, the war-
ranty may not apply in certain regions. When
planning to take the product to another coun-
try, consult the dealer where the product was
purchased for further information.
If the product was purchased used, please
consult your closest dealer for customer re-
registration, and to be eligible for the specified
services.
T
IP:
The F8CMH and the standard accessories
are used as a base for the explanations and
illustrations in this manual. Therefore some
items may not apply to every model.
EMU25141
F8C
OWNER’S MANUAL
©2010 by Yamaha Motor Co., Ltd.
1st Edition, March 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in France
U60R26E0.book Page 1 Monday, April 26, 2010 3:27 PM

Table of contents
Safety information............................. 1
Outboard motor safety .................... 1
Propeller ............................................. 1
Rotating parts ..................................... 1
Hot parts............................................. 1
Electric shock ..................................... 1
Engine shut-off cord (lanyard) ............ 1
Gasoline ............................................. 1
Gasoline exposure and spills ............. 1
Carbon monoxide ............................... 1
Modifications ...................................... 2
Boating safety ................................. 2
Alcohol and drugs............................... 2
Personal flotation devices .................. 2
People in the water............................. 2
Passengers ........................................ 2
Overloading ........................................ 2
Avoid collisions................................... 2
Weather.............................................. 3
Passenger training ............................. 3
Boating safety publications................. 3
Laws and regulations ......................... 3
General information .......................... 4
Identification numbers record.......... 4
Outboard motor serial number ........... 4
C-Tick label ..................................... 4
Read manuals and labels................ 5
Warning labels.................................... 5
Specifications and requirements..... 8
Specifications .................................. 8
Installation requirements ................. 9
Boat horsepower rating ...................... 9
Mounting motor .................................. 9
Propeller selection........................... 9
Start-in-gear protection ................. 10
Engine oil requirements ................ 10
Fuel requirements ......................... 10
Gasoline ........................................... 10
Muddy or acidic water ................... 11
Anti-fouling paint ........................... 11
Motor disposal requirements......... 11
Emergency equipment .................. 11
Components .................................... 12
Components diagram.................... 12
Fuel tank........................................... 12
Fuel joint........................................... 13
Fuel gauge ....................................... 13
Fuel tank cap.................................... 13
Air vent screw................................... 13
Tiller handle ...................................... 13
Gear shift lever ................................. 13
Throttle grip ...................................... 13
Throttle indicator............................... 14
Throttle friction adjuster .................... 14
Engine shut-off cord (lanyard) and
clip................................................. 14
Engine stop button ........................... 15
Choke knob for pull type................... 15
Manual starter handle....................... 15
Steering friction adjuster................... 15
Trim rod (tilt pin) ............................... 16
Tilt lock mechanism .......................... 16
Tilt support bar ................................. 16
Cowling lock lever (pull up type)....... 16
Alert indicator ................................... 17
Instruments and indicators............ 18
Indicators ...................................... 18
Low oil pressure-alert indicator ........ 18
Engine control system ................... 19
Alert system .................................. 19
Low oil pressure alert ....................... 19
Installation ....................................... 20
Installation..................................... 20
Mounting the outboard motor ........... 20
Clamping the outboard motor........... 21
Operation ......................................... 23
First-time operation ....................... 23
Fill engine oil .................................... 23
Breaking in engine............................ 23
Getting to know your boat ................ 23
U60R26E0.book Page 1 Monday, April 26, 2010 3:27 PM

Table of contents
Checks before starting engine ...... 23
Fuel level .......................................... 23
Remove the top cowling ................... 24
Fuel system ...................................... 24
Controls ............................................ 24
Engine shut-off cord (lanyard) .......... 24
Engine oil.......................................... 24
Engine .............................................. 25
Install top cowling ............................. 25
Filling fuel ...................................... 26
Operating engine........................... 27
Sending fuel (portable tank) ............. 27
Starting engine ................................. 28
Checks after starting engine ......... 29
Cooling water ................................... 29
Warming up engine ....................... 30
Manual start models ......................... 30
Checks after engine warm up ....... 30
Shifting ............................................. 30
Stop switches ................................... 30
Shifting .......................................... 30
Stopping boat ................................ 31
Stopping engine ............................ 31
Procedure......................................... 31
Trimming outboard motor .............. 32
Adjusting trim angle for manual tilt
models .......................................... 32
Adjusting boat trim............................ 33
Tilting up and down ....................... 34
Procedure for tilting up
(manual tilt models)....................... 34
Procedure for tilting down
(manual tilt models)....................... 35
Shallow water................................ 35
Cruising in shallow water
(manual tilt models)....................... 35
Cruising in other conditions ........... 36
Maintenance..................................... 38
Transporting and storing outboard
motor .......................................... 38
Clamp screw mounting models ........ 38
Storing outboard motor..................... 39
Procedure......................................... 39
Lubrication........................................ 40
Cleaning the outboard motor............ 40
Checking painted surface of
outboard motor.............................. 40
Periodic maintenance ................... 40
Replacement parts ........................... 41
Severe operating conditions............. 41
Maintenance chart 1......................... 42
Maintenance chart 2......................... 44
Greasing ........................................... 45
Cleaning and adjusting spark plug ... 46
Checking fuel filter ............................ 46
Inspecting idle speed........................ 47
Changing engine oil.......................... 47
Inspecting wiring and connectors ..... 49
Checking propeller ........................... 49
Removing propeller .......................... 50
Installing propeller ............................ 50
Changing gear oil ............................. 51
Cleaning fuel tank............................. 52
Inspecting and replacing anode(s) ... 53
Trouble Recovery............................ 54
Troubleshooting ............................ 54
Temporary action in emergency ... 57
Impact damage................................. 57
Starter will not operate ..................... 57
Emergency starting engine............... 58
Engine fails to operate .................. 59
Emergency engine operation ........... 59
Treatment of submerged motor .... 59
U60R26E0.book Page 2 Monday, April 26, 2010 3:27 PM

1
Safety information
EMU33622
Outboard motor safety
Observe these precautions at all times.
EMU36501
Propeller
People can be injured or killed if they come in
contact with the propeller. The propeller can
keep moving even when the motor is in neu-
tral, and sharp edges of the propeller can cut
even when stationary.
●Stop the engine when a person is in the wa-
ter near you.
●Keep people out of reach of the propeller,
even when the engine is off.
EMU33630
Rotating parts
Hands, feet, hair, jewelry, clothing, PFD
straps, etc. can become entangled with inter-
nal rotating parts of the engine, resulting in se-
rious injury or death.
Keep the top cowling in place whenever pos-
sible. Do not remove or replace the cowling
with the engine running.
Only operate the engine with the cowling re-
moved according to the specific instructions in
the manual. Keep hands, feet, hair, jewelry,
clothing, PFD straps, etc. away from any ex-
posed moving parts.
EMU33640
Hot parts
During and after operation, engine parts are
hot enough to cause burns. Avoid touching
any parts under the top cowling until the en-
gine has cooled.
EMU33650
Electric shock
Do not touch any electrical parts while starting
or operating the engine. They can cause
shock or electrocution.
EMU33671
Engine shut-off cord (lanyard)
Attach the engine shut-off cord so that the en-
gine stops if the operator falls overboard or
leaves the helm. This prevents the boat from
running away under power and leaving peo-
ple stranded, or running over people or ob-
jects.
Always attach the engine shut-off cord to a
secure place on your clothing or your arm or
leg while operating. Do not remove it to leave
the helm while the boat is moving. Do not at-
tach the cord to clothing that could tear loose,
or route the cord where it could become en-
tangled, preventing it from functioning.
Do not route the cord where it is likely to be
accidentally pulled out. If the cord is pulled
during operation, the engine will shut off and
you will lose most steering control. The boat
could slow rapidly, throwing people and ob-
jects forward.
EMU33810
Gasoline
Gasoline and its vapors are highly flam-
mable and explosive. Always, refuel accord-
ing to the procedure on page 27 to reduce the
risk of fire and explosion.
EMU33820
Gasoline exposure and spills
Take care not to spill gasoline. If gasoline
spills, wipe it up immediately with dry rags.
Dispose of rags properly.
If any gasoline spills onto your skin, immedi-
ately wash with soap and water. Change
clothing if gasoline spills on it.
If you swallow gasoline, inhale a lot of gaso-
line vapor, or get gasoline in your eyes, get
immediate medical attention. Never siphon
fuel by mouth.
EMU33900
Carbon monoxide
This product emits exhaust gases which con-
tain carbon monoxide, a colorless, odorless
gas which may cause brain damage or death
when inhaled. Symptoms include nausea,
dizziness, and drowsiness. Keep cockpit and
cabin areas well ventilated. Avoid blocking ex-
haust outlets.
U60R26E0.book Page 1 Monday, April 26, 2010 3:27 PM

Safety information
2
EMU33780
Modifications
Do not attempt to modify this outboard motor.
Modifications to your outboard motor may re-
duce safety and reliability, and render the out-
board unsafe or illegal to use.
EMU33740
Boating safety
This section includes a few of the many im-
portant safety precautions that you should fol-
low when boating.
EMU33710
Alcohol and drugs
Never operate after drinking alcohol or taking
drugs. Intoxication is one of the most common
factors contributing to boating fatalities.
EMU33720
Personal flotation devices
Have an approved personal flotation device
(PFD) on board for every occupant. Yamaha
recommends that you must wear a PFD
whenever boating. At a minimum, children
and non-swimmers should always wear
PFDs, and everyone should wear PFDs when
there are potentially hazardous boating condi-
tions.
EMU33731
People in the water
Always watch carefully for people in the wa-
ter, such as swimmers, skiers, or divers,
whenever the engine is running. When some-
one is in the water near the boat, shift into
neutral and stop the engine.
Stay away from swimming areas. Swimmers
can be hard to see.
The propeller can keep moving even when
the motor is in neutral. Stop the engine when
a person is in the water near you.
EMU33751
Passengers
Consult your boat manufacturer’s instructions
for details about appropriate passenger loca-
tions in your boat and be sure all passengers
are positioned properly before accelerating
and when operating above an idle speed.
Standing or sitting in non-designated loca-
tions may result in being thrown either over-
board or within the boat due to waves, wakes,
or sudden changes in speed or direction.
Even when people are positioned properly,
alert your passengers if you must make any
unusual maneuver. Always avoid jumping
waves or wakes.
EMU33760
Overloading
Do not overload the boat. Consult the boat ca-
pacity plate or boat manufacturer for maxi-
mum weight and number of passengers. Be
sure that weight is properly distributed ac-
cording to the boat manufacturers instruc-
tions. Overloading or incorrect weight
distribution can compromise the boats han-
dling and lead to an accident, capsizing or
swamping.
EMU33772
Avoid collisions
Scan constantly for people, objects, and other
boats. Be alert for conditions that limit your
visibility or block your vision of others.
Operate defensively at safe speeds and keep
a safe distance away from people, objects,
and other boats.
●Do not follow directly behind other boats or
waterskiers.
ZMU06025
U60R26E0.book Page 2 Monday, April 26, 2010 3:27 PM

Safety information
3
●Avoid sharp turns or other maneuvers that
make it hard for others to avoid you or un-
derstand where you are going.
●Avoid areas with submerged objects or
shallow water.
●Ride within your limits and avoid aggressive
maneuvers to reduce the risk of loss of con-
trol, ejection, and collision.
●Take early action to avoid collisions. Re-
member, boats do not have brakes, and
stopping the engine or reducing throttle can
reduce the ability to steer. If you are not
sure that you can stop in time before hitting
an obstacle, apply throttle and turn in anoth-
er direction.
EMU33790
Weather
Stay informed about the weather. Check
weather forecasts before boating. Avoid boat-
ing in hazardous weather.
EMU33880
Passenger training
Make sure at least one other passenger is
trained to operate the boat in the event of an
emergency.
EMU33890
Boating safety publications
Be informed about boating safety. Additional
publications and information can be obtained
from many boating organizations.
EMU33600
Laws and regulations
Know the marine laws and regulations where
you will be boating- and obey them. Several
sets of rules prevail according to geographic
location, but all are basically the same as the
International Rules of the Road.
U60R26E0.book Page 3 Monday, April 26, 2010 3:27 PM

General information
4
EMU25171
Identification numbers record
EMU25183
Outboard motor serial number
The outboard motor serial number is stamped
on the label attached to the port side of the
clamp bracket.
Record your outboard motor serial number in
the spaces provided to assist you in ordering
spare parts from your Yamaha dealer or for
reference in case your outboard motor is sto-
len.
EMU25213
C-Tick label
Engines affixed with this label conform to cer-
tain portion(s) of the Australian Radio Com-
munications Act.
1. Outboard motor serial number location
1. C-Tick label location
ZMU01697
U60R26E0.book Page 4 Monday, April 26, 2010 3:27 PM

General information
5
EMU33522
Read manuals and labels
Before operating or working on this outboard motor:
●Read this manual.
●Read any manuals supplied with the boat.
●Read all labels on the outboard motor and the boat.
If you need any additional information, contact your Yamaha dealer.
EMU33832
Warning labels
If these labels are damaged or missing, contact your Yamaha dealer for replacements.
F8C
U60R26E0.book Page 5 Monday, April 26, 2010 3:27 PM

General information
6
EMU33912
Contents of labels
The above warning labels mean as follows.
1
WARNING
EWM01691
Emergency starting does not have start-
in-gear protection. Ensure shift control is
in neutral before starting engine.
2
WARNING
EWM01681
●Keep hands, hair, and clothing away
from rotating parts while the engine is
running.
●Do not touch or remove electrical parts
when starting or during operation.
3
WARNING
EWM01671
●Read Owner’s Manuals and labels.
●Wear an approved personal flotation de-
vice (PFD).
●Attach engine shut-off cord (lanyard) to
your PFD, arm, or leg so the engine
stops if you accidentally leave the helm,
which could prevent a runaway boat.
12
3
ZMU05697
U60R26E0.book Page 6 Monday, April 26, 2010 3:27 PM

General information
7
EMU33843
Symbols
The following symbols mean as follows.
Notice/Warning
Read Owner’s Manual
Hazard caused by continuous rotation
Electrical hazard
Remote control lever/gear shift lever operat-
ing direction, dual direction
Engine start/ Engine cranking
ZMU05696
ZMU05664
ZMU05665
ZMU05666
ZMU05667
ZMU05668
U60R26E0.book Page 7 Monday, April 26, 2010 3:27 PM

Specifications and requirements
8
EMU34520
Specifications
T
IP:
“(AL)”stated in the specification data below
represents the numerical value for the alumi-
num propeller installed.
Likewise, “(SUS)”represents the value for
stainless steel propeller installed and “(PL)”
for plastic propeller installed.
T
IP:
“*”means, select the engine oil referring to the
chart of engine oil paragraph. For further infor-
mation, see page 10.
EMU2821J
Dimension:
Overall length:
927 mm (36.5 in)
Overall width:
375 mm (14.8 in)
Overall height S:
998 mm (39.3 in)
Overall height L:
1125 mm (44.3 in)
Transom height S:
435 mm (17.1 in)
Transom height L:
562 mm (22.1 in)
Weight (AL) S:
38.0 kg (84 lb)
Weight (AL) L:
39.0 kg (86 lb)
Performance:
Full throttle operating range:
5000–6000 r/min
Maximum output:
5.9 kW@5500 r/min (8 HP@5500 r/min)
Idle speed (in neutral):
1050 ±50 r/min
Engine:
Type:
4-stroke L
Displacement:
197.0 cm³
Bore ×stroke:
56.0 ×40.0 mm (2.20 ×1.57 in)
Ignition system:
CDI
Spark plug (NGK):
BR6HS-10
Spark plug gap:
0.9–1.0 mm (0.035–0.039 in)
Control system:
Tiller handle
Starting system:
Manual starter
Starting carburetion system:
Choke valve
Valve clearance (cold engine) IN:
0.15–0.20 mm (0.0059–0.0079 in)
Valve clearance (cold engine) EX:
0.20–0.25 mm (0.0079–0.0098 in)
Maximum generator output:
6 A
Drive unit:
Gear positions:
Forward-neutral-reverse
Gear ratio:
2.08(27/13)
Trim and tilt system:
Manual tilt
Propeller mark:
N
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Fuel tank capacity:
12.0 L (3.17 US gal, 2.64 Imp.gal)
Recommended engine oil:
4-stroke outboard motor oil
Recommended engine oil group 1*:
SAE 10W-30/10W-40/5W-30
API SE/SF/SG/SH/SJ/SL
U60R26E0.book Page 8 Monday, April 26, 2010 3:27 PM

Specifications and requirements
9
Recommended engine oil group 2*:
SAE 15W-40/20W-40/20W-50
API SH/SJ/SL
Engine oil quantity:
0.8 L (0.85 US qt, 0.70 Imp.qt)
Lubrication:
Wet sump
Recommended gear oil:
Hypoid gear oil SAE#90
Gear oil quantity:
0.150 L (0.159 US qt, 0.132 Imp.qt)
Tightening torque for engine:
Spark plug:
25.0 Nm (2.55 kgf-m, 18.4 ft-lb)
Propeller nut:
17.0 Nm (1.73 kgf-m, 12.5 ft-lb)
Engine oil drain bolt:
24.0 Nm (2.45 kgf-m, 17.7 ft-lb)
EMU33554
Installation requirements
EMU33564
Boat horsepower rating
WARNING
EWM01560
Overpowering a boat can cause severe in-
stability.
Before installing the outboard motor(s), con-
firm that the total horsepower of your out-
board motor(s) does not exceed the boats
maximum horsepower rating. See the boat’s
capacity plate or contact the manufacturer.
EMU33571
Mounting motor
WARNING
EWM01570
●Improper mounting of the outboard mo-
tor could result in hazardous conditions
such as poor handling, loss of control,
or fire hazards.
●Because the motor is very heavy, spe-
cial equipment and training is required
to mount it safely.
Your dealer or other person experienced in
proper rigging should mount the motor using
correct equipment and complete rigging in-
structions. For further information, see page
20.
EMU34194
Propeller selection
Next to selecting an outboard motor, selecting
the right propeller is one of the most important
purchasing decisions a boater can make. The
type, size, and design of your propeller have
a direct impact on acceleration, top speed,
fuel economy, and even engine life. Yamaha
designs and manufactures propellers for ev-
ery Yamaha outboard motor and every appli-
cation.
Your outboard motor came with a Yamaha
propeller selected to perform well over a
range of applications, but there may be uses
where a different propeller would be more ap-
propriate.
Your Yamaha dealer can help you select the
right propeller for your boating needs. Select
a propeller that will allow the engine to reach
the middle or upper half of the operating
range at full throttle with the maximum boat-
load. Generally, select a larger pitch propeller
for a smaller operating load and a smaller
pitch propeller for a heavier load. If you carry
loads that vary widely, select the propeller that
lets the engine run in the proper range for your
maximum load but remember that you may
need to reduce your throttle setting to stay
within the recommended engine speed range
when carrying lighter loads.
To check the propeller, see page 49.
U60R26E0.book Page 9 Monday, April 26, 2010 3:27 PM

Specifications and requirements
10
EMU25770
Start-in-gear protection
Yamaha outboard motors or Yamaha-ap-
proved remote control units are equipped with
start-in-gear protection device(s). This feature
permits the engine to be started only when it
is in neutral. Always select neutral before
starting the engine.
EMU35096
Engine oil requirements
If the recommended engine oil grades are not
available, select an alternative from the fol-
lowing chart according to the average temper-
atures in your area.
EMU36360
Fuel requirements
EMU36771
Gasoline
Use a good quality gasoline that meets the
minimum octane rating. If knocking or pinging
occurs, use a different brand of gasoline or
premium unleaded fuel. Yamaha recomends
that you use alcohol-free (see Gasohol) gas-
oline whenever possible.
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
ZMU04606
-
x
123
ZMU04604
-
x
123
Recommended engine oil:
4-stroke motor oil with a combination
of the following SAE and API oil clas-
sifications
Engine oil type SAE:
10W-30 or 10W-40
Engine oil grade API:
SE, SF, SG, SH, SJ, SL
Engine oil quantity:
0.8 L (0.85 US qt, 0.70 Imp.qt)
U60R26E0.book Page 10 Monday, April 26, 2010 3:27 PM

Specifications and requirements
11
NOTICE
ECM01981
●Do not use leaded gasoline. Leaded gas-
oline can seriously damage the engine.
●Avoid getting water and contaminants in
the fuel tank. Contaminated fuel can
cause poor performance or engine dam-
age. Use only fresh gasoline that has
been stored in clean containers.
Gasohol
There are two types of gasohol: gasohol con-
taining ethanol (E10) and that containing
methanol. Ethanol can be used if the ethanol
content does not exceed 10% and the fuel
meets the minimum octane ratings. All etha-
nol blends containing more than 10% ethanol
can cause fuel system damage or cause en-
gine starting and running problems. Yamaha
does not recommend gasohol containing
methanol because it can cause fuel system
damage or engine performance problems.
EMU36880
Muddy or acidic water
Yamaha strongly recommends that you have
your dealer install the optional chromium-plat-
ed water pump kit if you use the outboard mo-
tor in muddy or acidic water conditions.
However, depending on the model it might not
be required.
EMU36330
Anti-fouling paint
A clean hull improves boat performance. The
boat bottom should be kept as clean of marine
growth as possible. If necessary, the boat bot-
tom can be coated with an anti-fouling paint
approved for your area to inhibit marine
growth.
Do not use anti-fouling paint which includes
copper or graphite. These paints can cause
more rapid engine corrosion.
EMU36341
Motor disposal requirements
Never illegally discard (dump) the motor.
Yamaha recommends consulting the dealer
about discarding the motor.
EMU36352
Emergency equipment
Keep the following items onboard in case
there is trouble with the outboard motor.
●A tool kit with assorted screwdrivers, pliers,
wrenches (including metric sizes), and
electrical tape.
●Waterproof flashlight with extra batteries.
●An extra engine shut-off cord (lanyard) with
clip.
●Spare parts, such as an extra set of spark
plugs.
Consult your Yamaha dealer for details.
Recommended gasoline:
Regular unleaded gasoline
U60R26E0.book Page 11 Monday, April 26, 2010 3:27 PM

Components
12
EMU2579W
Components diagram
T
IP:
* May not be exactly as shown; also may not be included as standard equipment on all models
(order from dealer).
F8C
EMU25802
Fuel tank
If your model was equipped with a portable
fuel tank, its function is as follows.
WARNING
EWM00020
The fuel tank supplied with this engine is
its dedicated fuel reservoir and must not
be used as a fuel storage container. Com-
1. Top cowling
2. Cowling lock lever
3. Anti-cavitation plate
4. Propeller*
5. Cooling water inlet
6. Drain screw
7. Trim rod
8. Clamp bracket
9. Choke knob
10.Fuel joint
11.Manual starter handle
12.Alert indicator
13.Engine stop button/Engine shut-off switch
14.Gear shift lever
15.Tiller handle
16.Throttle grip
17.Throttle friction adjuster
18.Tilt lock lever
19.Clamp screw
20.Restraint cable attachment
21.Fuel tank
U60R26E0.book Page 12 Monday, April 26, 2010 3:27 PM

Components
13
mercial users should conform to relevant
licensing or approval authority regula-
tions.
EMU25830
Fuel joint
This joint is used to connect the fuel line.
EMU25841
Fuel gauge
This gauge is located on either the fuel tank
cap or on the fuel joint base. It shows the ap-
proximate amount of fuel remaining in the
tank.
EMU25850
Fuel tank cap
This cap seals the fuel tank. When removed,
the tank can be filled with fuel. To remove the
cap, turn it counterclockwise.
EMU25860
Air vent screw
This screw is on the fuel tank cap. To loosen
the screw, turn it counterclockwise.
EMU25912
Tiller handle
To change direction, move the tiller handle to
the left or right as necessary.
EMU25923
Gear shift lever
Move the gear shift lever forward to engage
the forward gear or rearward to engage the
reverse gear.
EMU25941
Throttle grip
The throttle grip is on the tiller handle. Turn
the grip counterclockwise to increase speed
and clockwise to decrease speed.
1. Air vent screw
2. Fuel gauge
3. Fuel joint
4. Fuel tank cap
ZMU01992
32
41
1. Forward “”
2. Neutral “”
3. Reverse “”
U60R26E0.book Page 13 Monday, April 26, 2010 3:27 PM

Components
14
EMU25961
Throttle indicator
The fuel consumption curve on the throttle in-
dicator shows the relative amount of fuel con-
sumed for each throttle position. Choose the
setting that offers the best performance and
fuel economy for the desired operation.
EMU25976
Throttle friction adjuster
A friction device provides adjustable resis-
tance to movement of the throttle grip or the
remote control lever, and can be set accord-
ing to operator preference.
To increase resistance, turn the adjuster
clockwise. To decrease resistance, turn the
adjuster counterclockwise. WARNING! Do
not overtighten the friction adjuster. If
there is too much resistance, it could be
difficult to move the remote control lever
or throttle grip, which could result in an
accident. [EWM00032]
When constant speed is desired, tighten the
adjuster to maintain the desired throttle set-
ting.
EMU25994
Engine shut-off cord (lanyard) and
clip
The clip must be attached to the engine shut-
off switch for the engine to run. The cord
should be attached to a secure place on the
operator’s clothing, or arm or leg. Should the
operator fall overboard or leave the helm, the
cord will pull out the clip, stopping ignition to
the engine. This will prevent the boat from
running away under power. WARNING! At-
tach the engine shut-off cord to a secure
place on your clothing, or your arm or leg
while operating. Do not attach the cord to
clothing that could tear loose. Do not route
the cord where it could become entangled,
preventing it from functioning. Avoid acci-
dentally pulling the cord during normal
operation. Loss of engine power means
the loss of most steering control. Also,
without engine power, the boat could slow
rapidly. This could cause people and ob-
jects in the boat to be thrown forward.
[EWM00122]
1. Throttle indicator
U60R26E0.book Page 14 Monday, April 26, 2010 3:27 PM

Components
15
EMU26002
Engine stop button
The engine stop button stops the engine
when the button is pushed.
EMU26012
Choke knob for pull type
To supply the engine with the rich fuel mixture
required to start, pull out this knob.
EMU26073
Manual starter handle
The manual starter handle is used to crank
and start the engine.
EMU26122
Steering friction adjuster
A friction device provides adjustable resis-
tance to the steering mechanism, and can be
set according to operator preference. An ad-
justing screw or bolt is located on the swivel
bracket.
To increase resistance, turn the adjuster
clockwise.
To decrease resistance, turn the adjuster
counterclockwise.
WARNING
EWM00040
Do not overtighten the friction adjuster. If
there is too much resistance, it could be
difficult to steer, which could result in an
accident.
1. Cord
2. Clip
3. Engine shut-off switch
U60R26E0.book Page 15 Monday, April 26, 2010 3:27 PM