YASKAWA SI-EM3 User manual

安川インバータオプション
Modbus TCP/IP通信
取扱説明書
形 式 SI-EM3
YASKAWA AC Drive Option
Modbus TCP/IP
Installation Manual
Type: SI-EM3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
製品を安全にお使いいただくために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 91D

2YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
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YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . 18
6 RELATED DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . 41
7 MODBUS TCP/IP MESSAGING . . . . . . . . . . . . . . . . . . . . . 46
8 WEB INTERFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10 OPTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
12 DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
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4 YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
1 Preface and Safety
1 Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial
applications. The selection and application of YASKAWA products remain the responsibility
of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated into the final
system design. Under no circumstances should any YASKAWA product be incorporated into
any product or design as the exclusive or sole safety control. Without exception, all controls
should be designed to detect faults dynamically and fail safely under all circumstances. All
products designed to incorporate a component part manufactured by YASKAWA must be
supplied to the end user with appropriate warnings and instructions as to the safe use and
operation of that part. Any warnings provided by YASKAWA must be promptly provided to
the end user. YASKAWA offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability
for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
uApplicable Documentation
The following manuals are available for the SI-EM3 Option:
SI-EM3 Option
YASKAWA AC Drive Option
SI-EM3 Modbus TCP/IP
Installation Manual
Manual No: TOBP C730600 91
(This book)
This guide is packaged together with the product and contains information
necessary to install the option and set related drive parameters.
YASKAWA AC Drive Option
SI-EM3 Modbus TCP/IP
Technical Manual
Manual No: SIEP C730600 91
The technical manual contains detailed information about the option. Access
the following sites to obtain the technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 5
uTerms
uRegistered Trademarks
• Modbus TCP/IP is a trademark of Modbus-IDA.
• All trademarks are the property of their respective owners.
Yaskawa Drive
YASKAWA AC Drive
Manuals
Drive manuals contain basic installation and wiring information in addition to
detailed parameter setting, fault diagnostic, and maintenance information.
The most recent versions of these manuals are available for download on our
documentation websites:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
Note: Indicates supplemental information that is not related to safety messages.
Option: YASKAWA AC Drive Option SI-EM3 Modbus TCP/IP
Drive: • YASKAWA AC Drive 1000-Series (A1000, D1000, R1000, U1000, U1000L, Z1000,
Z1000U)
• YASKAWA AC Drive GA500
• YASKAWA AC Drive GA700
• YASKAWA AC Drive GA800
Keypad • LCD Operator for YASKAWA AC Drive 1000-Series
• LED Operator for YASKAWA AC Drive 1000-Series
• LCD Keypad for YASKAWA AC Drive GA500, GA700, and GA800
• LED Keypad for YASKAWA AC Drive GA500, GA700, and GA800
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1 Preface and Safety
6YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
uSupplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. The
option must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will cause death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could cause death or serious
injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could cause minor or
moderate injury.
NOTICE
Indicates an equipment damage message.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 7
nGeneral Safety
General Precautions
• The diagrams in this section may include options and drives without covers or safety shields to illustrate details.
Reinstall covers or shields before operating any devices. The option should be used according to the instructions
described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all products covered by this
manual.
• The products and specifications described in this manual or the content and presentation of the manual may be
changed without notice to improve the product and/or the manual.
• Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order
new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
WARNING
Electrical Shock Hazard
Do not modify the drive or option circuitry.
Modifications to circuitry can cause serious injury or death, will cause damage to the
drive and option, and will void the warranty. Yaskawa is not responsible for modifications
of the product made by the user.
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1 Preface and Safety
8YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
NOTICE
Do not use steam or other disinfectants to fumigate wood for packaging the drive or
option. Use alternative methods, for example heat treatment, before you package the
components.
Gas from wood packaging fumigated with halogen disinfectants, for example fluorine,
chlorine, bromine, iodine or DOP gas (phthalic acid ester), can cause damage to the drive
and option.
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YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 9
2 Overview
2 Overview
This option provides a communications connection between the drive and a Modbus TCP/IP
network. The option connects the drive to a Modbus TCP/IP network and facilitates the
exchange of data.
This manual explains the handling, installation and specifications of this product.
The option is a communications link to connect industrial devices (such as smart motor
controllers, operator interfaces, and variable frequency drives) as well as control devices
(such as programmable controllers and computers) to a network. The option is a simple,
networking solution that reduces the cost and time to wire and install factory automation
devices, while providing interchangeability of like components from multiple vendors.
Install the option/Modbus TCP/IP option on a drive to perform the following functions from
a Modbus TCP/IP master device:
• Operate the drive
• Monitor the drive operation status
• Change drive parameter settings
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2 Overview
10 YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
uCompatible Products
The option can be used with the products in Table 1.
Table 1 Compatible Products
Note: 1. Refer to the option package labeling in the field designated “PRG” (four digit number)” to identify the
option software version.
2. For Yaskawa customers in the North or South America region:
If your product is not listed in Table 1, refer to the web page below to confirm this manual is correct for
your product. The web page provides a list of option manuals by product, and a direct link to download
a PDF.
Product Series
<1> Refer to “PRG” on the drive nameplate for the software version number.
<2> Before you install the option on a YASKAWA AC Drive GA500 or GA700, make sure that the option software
version is PRG: 8103 or later.
<3> Before you install the option on a YASKAWA AC Drive GA800, make sure that the option software version is
PRG: 8104 or later.
Model(s) Software Version <1>
A1000
CIMR-A2A ≥1020
CIMR-A4A0002 to 4A0675 ≥1020
CIMR-A4A0930 and 4A1200 ≥3015
CIMR-A5A ≥5040
≥1020
D1000 CIMR-D2A0005 to 4A0370 ≥2600
CIMR-D4A0630 ≥3014
R1000 CIMR-R2A03P5 to 4A0300 ≥2102
U1000
CIMR-UA
≥1010
CIMR-UE
CIMR-UP
CIMR-UW
U1000L
CIMR-UL
≥6210
CIMR-UF
CIMR-UR
CIMR-US
Z1000 CIMR-ZA ≥1016
Z1000U
CIMR-ZA
≥6110
CIMR-ZE
CIMR-ZP
CIMR-ZW
GA500
<2> CIPR-GA50 ≥1010
GA700
<2> CIPR-GA70 ≥1010
GA800
<3> CIPR-GA80 ≥9010
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2 Overview
YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 11
Scan QR code
Or refer to: http://www.yaskawa.com/optionlookup
A1000
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2 Overview
12 YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
uInstall the Option on a GA500 Drive
An option card installation case is necessary to install the option on a GA500 drive.
The option card installation case model is: JOHB-GA500. This case is sold separately.
Refer to the option card installation case manual for more information about installation.
Figure 1
Figure 1 Option Card Installation Case
Option card installation case
components (sold separately)
Option card
Drive front cover
A1000
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YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 13
3 Receiving
3 Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales
outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage
the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the
purchase order are the same. Refer to Figure 2 on page 14 for details. Contact the
distributor where the option was purchased or contact Yaskawa or a Yaskawa
representative about any problems with the option.
uOption Package Contents
Table 2 Option Package Contents
uInstallation Tools
• A Phillips screwdriver. Phillips screw sizes vary by drive capacity.
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in), width: 2.5 mm (0.1 in)).
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
Description:
<1> GA700 and GA800 drives do not use the ground wire.
<2> GA700 and GA800 drives use two screws only.
Option Ground
Wire <1>
Screws
(M3)
LED Labels
Installation
Manual
A1000,
D1000,
R1000,
U1000,
U1000L, and
Z1000U
Z1000
GA500,
GA700,
and GA800
_
Quantity: 11
3
<2>
1111
NS MS
NS
MS
MANUAL
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14 YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
4 Option Components
4 Option Components
uSI-EM3 Option
Figure 2
Figure 2 Option Components
A – Connector (CN5)
<1> Refer to Option LED Display on page 16 for details on the LEDs.
<2> Connect the provided ground wire during installation. Installation on GA700 and GA800 drives does not
require the ground wire.
E – Ground terminal (FE) and installation hole
<2>
B – Installation hole F – Communication connector CN1 (RJ45)
C–LED(MS)
<1> G – LED (LINK/ACT) <1>
D–LED(NS) <1> H – LED (10/100) <1>
E
Underside
A
F
B
G
H
D C
A1000
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4 Option Components
YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 15
uCommunication Connector CN1
The communication connector on the option is a modular RJ45 female connector designated
CN1.
CN1 is the connection point for a customer supplied male Modbus network communication
cable.
Table 3 Male, 8-way Ethernet Modular Connector (Customer Supplied)
Male Ethernet 8-Way Modular Connector Pin Description
1 (Pair 2) Transmit data (TXD) +
2 (Pair 2) Transmit data (TXD) -
3 (Pair 3) Receive data (RXD) +
4 (Pair 1) Not used
<1>
<1> Not used for 10 Mbps and 100 Mbps networks.
5 (Pair 1) Not used
<1>
6 (Pair 3) Receive data (RXD) -
7 (Pair 4) Not used
<1>
8 (Pair 4) Not used <1>
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4 Option Components
16 YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
uOption LED Display
The option has four LEDs:
Bi-color Status LEDs:
• Module status (MS) red/green
• Network status (NS) red/green
Green Ethernet LEDs:
• Network speed-10/100 (MS) green
• Link status and network activity-Link/Act (NS) red/green
Figure 3
Figure 3 Option LED Labels
NS MS
NS
MS
A1000
A1000, D1000,
R1000, U1000,
U1000L, and
Z1000U Label
GA500, GA700,
and GA800 Label
Z1000 Label
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4 Option Components
YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 17
The operational states of the option LEDs after the power-up diagnostic LED sequence is
completed are described in Table 4. Wait at least 2 seconds for the power-up diagnostic
process to complete before verifying the states of the LEDs.
Table 4 Option LED States
Name
<1> Remove the drive front cover to check the status of the LED. Be careful not to touch the main circuit terminals or
the control board in the drive.
Indication Operating Status Description
Color Status
MS
– OFF Power supply OFF Power is not being supplied to the drive
Green ON Option operating The option is operating normally
Green Flashing Option initializing The option is configuring an IP address
Red ON Fatal error occurred The option has detected a fatal
(unrecoverable) error
Red Flashing Non-fatal error occurred The option has detected a non-fatal
(recoverable) error
NS
– OFF Offline or power supply OFF –
Green ON Online communications
established
The option is online and has established
connections
Green Flashing Control connection active The option is online and has an established
and active control connection.
Red ON Communications error (fatal) The option detected a duplicate IP address
10/100
<1>
Green OFF 10 Mbps is established
–
Green ON 100 Mbps is established
LINK/ACT
<1>
Green OFF Link is not established
Green ON Link is established
Green Flashing Link is established and there is
network activity
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18 YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
5 Installation Procedure
5 Installation Procedure
uSection Safety
DANGER
Electrical Shock Hazard
Do not inspect, connect, or disconnect any wiring while the drive is energized.
Failure to comply will cause death or serious injury.
Before servicing, disconnect all power to the equipment and wait for at least the time
specified on the warning label. The internal capacitor remains charged even after the drive
is de-energized. The charge indicator LED will extinguish when the DC bus voltage is
below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the
drive is safe.
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to illustrate details. Reinstall covers and shields before operating the drive and run
the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC
drives and options may perform work.
Do not remove covers or touch circuit boards while the drive is energized.
Failure to comply could cause death or serious injury.
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual 19
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the
terminal block or start a fire and cause death or serious injury.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could damage the drive.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting
peripheral devices.
Failure to comply could damage the option.
WARNING
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5 Installation Procedure
20 YASKAWA ELECTRIC TOBP C730600 91D YASKAWA AC Drive Option SI-EM3 Installation Manual
uProcedures for Installing and Wiring Options on a Drive
Procedures to install and wire the option are different for different drivel models.
Refer to Table 5 to check the procedures to install and wire the option on a drive.
Table 5 Procedures for Installing and Wiring Options on a Drive
Product Series
<1> Use the option card installation case manual to install the option on GA500 drives.
<2> Before you install the option on a YASKAWA AC Drive GA500, make sure that the option software version is
PRG: 8103 or later.
Procedures for Installing and
Wiring Options on a Drive Page
A1000 Procedure A 21
D1000 Procedure A 21
R1000 Procedure A 21
U1000 Procedure A 21
U1000L Procedure A 21
Z1000U Procedure A 21
Z1000 Procedure B 27
GA500
<1> <2> –
GA700 Procedure C 34
GA800 Procedure C 34
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