YASKAWA A1000 Series User manual

YASKAWA AC Drive A1000
High Performance Vector Control Drive
Quick Start Guide
MANUAL NO. TOEP C710616 27D
Type: CIMR-ACA
Models: 200 V Class: 0.4 to 110 kW
400 V Class: 0.4 to 630 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

2YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
Copyright © 2008 YASKAWA ELECTRIC CORPORATION.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any
means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent
liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to
improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this publication.

YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 3
Table of Contents
1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS . . . . . . . . . . . . . . . . . . . . . . . 4
2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 ELECTRICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 KEYPAD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 START UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 PARAMETER TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8 SAFE DISABLE INPUT FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9 UL STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
1 Safety Instructions and General Warnings
1 Safety Instructions and General Warnings
Yaskawa Electric supplies component parts for use in a wide variety of industrial applications. The selection and
application of Yaskawa products remain the responsibility of the equipment designer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception,
all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed
to incorporate a component part manufactured by Yaskawa must be supplied to the end user with appropriate warnings
and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly
provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to
standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
Applicable Documentation
The following manuals are available for A1000 series drives:
General Warnings
The following conventions are used to indicate Safety messages in this manual:
A1000 Series AC Drive Technical Manual
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/
Modbus specifications. Use this manual to expand drive functionality and to take advantage of
higher performance features.
A1000 Series AC Drive Quick Start Guide (this book)
Read this manual first. This guide is packaged together with the product. It contains basic
information required to install and wire the drive, in addition to an overview of fault diagnostics,
maintenance, and parameter settings. Use the information in this book to prepare the drive for a trial
run with the application and for basic operation.
WARNING
•Read and understand this manual before installing, operating or servicing this drive.
•All warnings, cautions, and instructions must be followed.
•All work must be performed by qualified personnel.
•The drive must be installed according to this manual and local codes.
Heed the safety messages in this manual.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a property damage message.
CIMR-AA2A0021FAA
200V3Phase 5.5kW/3.7kW
S/N:
危 険
据え付け、運転の前には必ず取扱説明書を読むこと。
通電中および電源遮断後5分以内はフロントカバー
を外さない事。
400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。(対応）
保守・点検、配線を行う場合は、出力側開閉器を
遮断後5分待って実施してください。
けが．感電のおそれがあります。
高温注意
インバータ上部、両側面は高温になります。
触らないでください。
●
●
●
●
●
AVERTISSMENT
NPJT31470-1
Lirele manuel avant l'installation.
Attendre5 minutes après la coupure
del'alimentation, pour permettre
ladécharge des condensateurs.
Pourrépondre aux exigences , s
assurerque le neutre soit relié
àla terre, pour la série 400V.
Aprèsavoir déconnécte la protection
entrele driver et le moteur, veuillez
patienter5 minutes avain d’effectuer
uneopération de montage ou de
câblagedu variateur.
Risque de décharge électrique.
Surfaces Chaudes
Dessuset cotés du boitier Peuvent
devenirchaud. Ne Pas toucher.
WARNING
Readmanual before installing.
Wait5 minutes for capacitor
dischargeafter disconnecting
powersupply.
Toconform to requirements,
makesure to ground the supply
neutralfor 400V class.
Afteropening the manual switch
betweenthe drive and motor,
pleasewait 5 minutes before
inspecting,performing
maintenanceor wiring the drive.
Risk of electric shock.
Hot surfaces
Topand Side surfaces may
becomehot. Do not touch.
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
LO
RE
F2F1
ESC
RUN STOP
ENTERRESET
ALM
DIGITALOPERATORJVOP-180

1 Safety Instructions and General Warnings
YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 5
Safety Warnings
WARNING
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Yaskawa is not responsible for the damage caused by modification of the product made by the user. Failure to comply
could result in death or serious injury from operation of damaged equipment.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the
power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To
prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to
confirm safe level.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment, and maintenance of AC drives.
Do not change wiring, remove covers, connectors or options cards, or attempt to service the drive with power
applied to the drive.
Failure to comply could result in death or serious injury. Disconnect all power to the drive and check for unsafe
voltages before servicing.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning
work on the drive.
Never short the output circuits of the drive.
Do not short the output circuits of the drive. Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
When an EMC filter is installed or with models CIMR-A4A0414 and larger, the leakage current exceeds 3.5 mA.
Therefore according to IEC 61800-5-1 automatic power supply interruption in case of discontinuity of the protective
earthing conductor must be provided or a protective earthing conductor with a cross section of at least 10 mm2(Cu) or
16 mm2(Al) must be used.
Use appropriate equipment for residual current monitoring/detection (RCM/RCD).
This drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual
current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use
an RCM or RCD of type B according to IEC 60755.
Sudden Movement Hazard
Stay clear of the motor during rotational Auto-Tuning. The motor may start operating suddenly.
During automatic starting of equipment, the machine may start moving suddenly, which could result in death or serious
injury.
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor, and machine area before applying power. Secure covers, couplings, shaft
keys, and machine loads before applying power to the drive.

1 Safety Instructions and General Warnings
6YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Do not use improper combustible materials in drive installation, repair or maintenance.
Failure to comply could result in death or serious injury by fire. Attach the drive or braking resistors to metal or other
noncombustible material.
Do not connect the AC power line to the output terminals of the drive.
Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.
• Do not connect AC line power to output terminals U, V, and W.
• Make sure that the power supply lines are connected to main circuit input terminals R/L1, S/L2, T/L3 (or R/L1 and S/
L2 for single-phase power).
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Crush Hazard
Use a dedicated lifter when transporting the drive by a lifter.
Improper lifter may cause the drive to drop, resulting in serious injury.
Only allow qualified personnel to operate a crane or hoist to transport the drive.
Failure to comply could result in death or serious injury from falling equipment.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
Burn Hazard
Do not touch the heatsink or braking resistor hardware until a powered-down cooling period has elapsed.
NOTICE
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the unit.
Failure to comply could result in damage to the sensitive devices within the drive. Use power off resistance checks to
determine shortcircuits.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
WARNING

1 Safety Instructions and General Warnings
YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 7
Precautions for CE Low Voltage Directive Compliance
This drive has been tested according to European standard EN61800-5-1, and it fully complies with the Low Voltage
Directive. The following conditions must be met to maintain compliance when combining this drive with other devices:
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664.
Ground the neutral point of the main power supply for 400 V Class drives.
If a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is tripped, check the
wiring and the selection of the peripheral devices.
Contact your supplier if the cause cannot be identified after checking the above.
Do not restart the drive until 5 minutes passes and CHARGE lamp is OFF or immediately operate the
peripheral devices if a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is
tripped.
Check the wiring and the selection of peripheral devices to identify the cause.
Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified.
For models CIMR-A4A0930 and 4A1200, make sure to install a fuse and equipment for residual current
monitoring/detection (RCM/RCD).
Failure to comply may result in serious damage to the facilities in case the drive is defected.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair
wires and ground the shield to the ground terminal of the drive.
Do not carelessly connect parts or devices to the drives braking transistor terminals.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBP C720600 00 when connecting a braking option to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive and connecting other
devices.
Failure to comply could result in damage to the drive.
Improper application of devices on drive output circuits can damage the drive
Do not connect unapproved LC or RC interference suppression filters, capacitors, ground fault circuits, or overvoltage
protection devices to the drive.
Fire Hazard
Install adequate branch circuit short circuit protection per applicable codes.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400V Class). Inadequate branch short circuit protection damage or
serious injury by fire.
NOTICE

8 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
2 Mechanical Installation
2 Mechanical Installation
Upon Receipt
Perform the following tasks after receiving the drive:
• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your supplier.
• Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong
model, contact your supplier.
Installation Environment
For optimum performance life of the drive, install the drive in an environment that meets the conditions listed below.
Installation Orientation and Spacing
Always install the drive in an upright position. Leave space around
the unit for proper cooling as shown in the figure on the right.
Note: Several units can be installed closer together than shown in the figure by
using “Side-by-Side” mounting. For details refer to the Technical Manual.
Environment Conditions
Installation Area
<1> Models CIMR-A4A0930 and 4A1200 are rated at 5.9 m/s2.
Indoors
Ambient Temperature
-10°C to +40°C (IP20/NEMA Type 1 Enclosure)
-10°C to +50°C (IP00 Enclosure)
Drive reliability improves in environments without wide temperature fluctuations.
When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air
temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60°C
Surrounding Area
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Altitude 1000 m, up to 3000 m with derating (for details, refer to the Technical Manual)
Vibration 10 to 20 Hz at 9.8 m/s2<1>
20 to 55 Hz at 5.9 m/s2(Models CIMR-2A0004 to 2A0211 and 4A0002 to 4A0165) or,
2.0 m/s2(Models CIMR-A2A0250 to 2A0415 and 4A0208 to 4A1200)
Orientation Install the drive vertically to maintain maximum cooling effects.
50 mm
50 mm
30 mm 30 mm
120 mm
120 mm Ai
r

2 Mechanical Installation
YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 9
Instructions on Installation of Models CIMR-A4A0930 and 4A1200
Read the following precautions and instructions before installing the largest-capacity models, 4A0930 and 4A1200.
WARNING! Be sure to observe the following instructions and precautions. Failure to comply could result in minor or moderate injury
and damage to the drive from falling equipment.
• Vertical suspension of the drive should be used only for temporarily lifting the drive for installation in the enclosure
panel. Do not vertically suspend for transportation of the drive.
• Before vertical suspension, make sure that the drive front cover, terminal blocks and other drive components are
securely fixed with screws.
• Do not subject the drive to vibration or impact greater than 1.96 m/s2(0.2 G) while it is suspended by the wires.
• Do not overturn the drive.
• Do not leave the drive for a long time while it is suspended by the wires
Procedure for Vertical Wire Suspension of the Drive
• Use the wire of a length that ensures a 50 degree or wider suspending angle, as illustrated in the figure below. The
maximum allowable load of the eye bolts for suspension cannot be guaranteed when the drive is suspended with the
wires at an angle less than 50 degrees.
• When lifting the drive with a crane after wires are passed to hold it, make sure to follow the procedure described below.
1. Remove the four eye bolts from the drive side panels, and fix them securely on the top panel (See the figure
below.).
2. Pass wire through the holes of all the four eye bolts (See the figure below).
3. Take up the slack in the wires gradually with a crane, and when the wires are confirmed to have stretched tight,
hoist the drive.
4. When ready to install the drive in the enclosure panel, lower the drive. Halt lowing once when the drive has
reached near the floor, and then lower the drive again very slowly.
Eye bolt
Eye bolt
Wires Suspending angle:
50 degree or greater

2 Mechanical Installation
10 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
Dimensions
IP20/NEMA Type 1 Enclosure Drives
Note: IP20/NEMA Type 1 Enclosure drives are equipped with a top protective cover. Removing this cover voids NEMA Type 1
protection but still keeps IP20 conformity.
Model
CIMR-AFig. Dimensions (mm) Weight (kg)
W H D W1 H0 H1 H2 H3 D1 t1 t2 d
2A0004
1
140 260 147 122 – 248 6 – 38 5 – M5 3.1
2A0006 140 260 147 122 – 248 6 – 38 5 – M5 3.1
2A0010 140 260 147 122 – 248 6 – 38 5 – M5 3.2
2A0012 140 260 147 122 – 248 6 – 38 5 – M5 3.2
2A0021 140 260 164 122 – 248 6 – 55 5 – M5 3.5
2A0030 140 260 167 122 – 248 6 – 55 5 – M5 4.0
2A0040 140 260 167 122 – 248 6 – 55 5 – M5 4.0
2A0056 180 300 187 160 – 284 8 – 75 5 – M5 5.6
2A0069 220 350 197 192 – 335 8 – 78 5 – M6 8.7
2A0081 2 220 365 197 192 350 335 8 15 78 5 – M6 9.7
4A0002
1
140 260 147 122 – 248 6 – 38 5 – M5 3.2
4A0004 140 260 147 122 – 248 6 – 38 5 – M5 3.2
4A0005 140 260 147 122 – 248 6 – 38 5 – M5 3.2
4A0007 140 260 164 122 – 248 6 – 55 5 – M5 3.4
4A0009 140 260 164 122 – 248 6 – 55 5 – M5 3.5
4A0011 140 260 164 122 – 248 6 – 55 5 – M5 3.5
4A0018 140 260 167 122 – 248 6 – 55 5 – M5 3.9
4A0023 140 260 167 122 – 248 6 – 55 5 – M5 3.9
4A0031 180 300 167 160 – 284 8 – 55 5 – M5 5.4
4A0038 180 300 187 160 – 284 8 – 75 5 – M5 5.7
4A0044 220 350 197 192 – 335 8 – 78 5 – M6 8.3
W1
1.5
H
H1
H2
WDD1
t1
H2
W1
1.5
H
H0 H1
WD1
D
t1
H3
Figure 1
Figure 2
4-d
4-d

2 Mechanical Installation
YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 11
IP00 Enclosure Drives
Model
CIMR-AFig. Dimensions (mm) Weight (kg)
W H D W1 H1 H2 D1 t1 t2 d
2A0110
3
250 400 258 195 385 7.5 100 2.3 2.3 M6 21
2A0138 275 450 258 220 435 7.5 100 2.3 2.3 M6 25
2A0169 325 550 283 260 535 7.5 110 2.3 2.3 M6 37
2A0211 325 550 283 260 535 7.5 110 2.3 2.3 M6 38
2A0250 450 705 330 325 680 12.5 130 3.2 3.2 M10 76
2A0312 450 705 330 325 680 12.5 130 3.2 3.2 M10 80
2A0360 500 800 350 370 773 13 130 4.5 4.5 M12 98
2A0415 500 800 350 370 773 13 130 4.5 4.5 M12 99
4A0058 250 400 258 195 385 7.5 100 2.3 2.3 M6 21
4A0072 275 450 258 220 435 7.5 100 2.3 2.3 M6 25
4A0088 325 510 258 260 495 7.5 105 2.3 3.2 M6 36
4A0103 325 510 258 260 495 7.5 105 2.3 3.2 M6 36
4A0139 325 550 283 260 535 7.5 110 2.3 2.3 M6 41
4A0165 325 550 283 260 535 7.5 110 2.3 2.3 M6 42
4A0208 450 705 330 325 680 12.5 130 3.2 3.2 M10 79
4A0250 500 800 350 370 773 13 130 4.5 4.5 M12 96
4A0296 500 800 350 370 773 13 130 4.5 4.5 M12 102
4A0362 500 800 350 370 773 13 130 4.5 4.5 M12 107
4A0414 4 500 950 370 370 923 13 135 4.5 4.5 M12 125
4A0515 5 670 1140 370 440 1110 15 150 4.5 4.5 M12 216
4A0675 221
4A0930 6 1250 1380 370 1110 1345 15 150 4.5 4.5 M12 545
4A1200 555
D
Figure 6
D1
D
t2
H1
H2
H
4-d
W1
WMax 7.7Max 7.7
t1
W1 4-d
H1
H
H2
Max 10 Max 10
W
t2
t1
D1
D
Figure 3
Figure 4
Figure 5
D1
W
H1
H2
H
Max 6Max 6
4-d
t2
t1
W1
220 220
330 330 8-d 440
W1
H1 H
W
H2
D
Max 6Max 6 D1
t1
t2

12 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
3 Electrical Installation
The figure below shows the main and control circuit wiring.
<1> Remove the jumper when installing a DC reactor. Models CIMR-A2A110 through 0415 and 4A0058 through 1200 come with a built-in DC
reactor.
<2> Never short terminals SP and SN as doing so will damage the drive.
<3> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.
Three-phase
power supply
200 to 400 V
50/60 Hz
R/L1
S/L2
T/L3
Main
Switch Fuse
EMC
Filter
+
−
+

+
++
M
U/T1
V/T2
W/T
U
V
W
3
Ground
Terminals -, +1, +2, B1, B2 are
for connection options. Never
connect power supply lines to
these terminals
DC reactor
(option)
UX
Thermal relay
(option)
+
−
+

+
++
+
−
UX
S1
S2
S3
S4
S5
S6
S7
MP
DM
DM
RP
A1
A2
A3
0V
AC
R
R
S
S
IG
H1
H2
HC
Drive
B112 B2
2kΩ
S8
SC
0V
0V
AC
FM
AM
AC
E (G)
S1
S2
<1>
<3>
−
+24 V
+V
MA
M1
M2
MB
MC
Jumper Braking resistor
(option)
Forward Run / Stop
Reverse Run / Stop
External fault
Fault reset
Multi-speed step 1
Multi-speed step 2
External Baseblock
Jog speed
Multi-function
digtial inputs
(default setting)
Sink / Source mode
selection wire link
(default: Sink)
CN5-C
CN5-B
CN5-A
Option card connectors
Pulse Train Input (max 32 kHz)
Shield ground terminal
Multi-function
analog/ pulse
train inputs
Power supply +10.5 Vdc, max. 20 mA
Analog Input 1 (Frequency Reference Bias)
-10 to +10 Vdc (20 kΩ)
Analog Input 2 (Frequency Reference Bias)
-10 to +10 Vdc (20 kΩ)
0 or 4 to 20 mA (250 Ω)
Analog Input 3 / PTC Input
(Aux. frequency reference)
-10 to +10 Vdc (20 kΩ)
−VPower supply, -10.5 Vdc, max. 20 mA
Safety
switch
MEMOBUS/Modbus
comm. RS485/422
max. 115.2 kBps
Safe Disable inputs
Wire
jumper
Open
Safety relay /
controller
Termination resistor
(120 Ω, 1/2 W)
DIP
Switch S2
Fault relay output
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output (During Run)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function pulse train output
(Output frequency)
0 to 32 kHz (2.2 kΩ)
Multi-function analog output 1
(Output frequency)
-10 to +10 Vdc (2mA) or 4 to 20 mA
Multi-function analog output 2
(Output current)
-10 to +10 Vdc (2mA) or 4 to 20 mA
EDM (Safety Electronic Device Monitor)
Main Circuit
Control Circuit
shielded line
twisted-pair shielded line
main circuit terminal
control circuit terminal
R/L1
S/L2
T/L3
Motor
Shielded
Cable
M3
M4
Multi-function relay output (Zero Speed)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
M5
M6
Multi-function relay output (Speed Agree 1)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
SP
SN
AM
FM
V
I
VIDIP Switch S1
A2 Volt/Curr. Sel
DIP Switch S4
A3 Analog/PTC
Input Sel
PTC
AI
Off On DIP Switch S2
Term. Res. On/Off
Jumper S3
H1, H2
Sink/Source Sel.
Jumper S5
FM/AM Volt./Curr.
Selection
Terminal board
jumpers and switches
FM
+
−
AM
<2>

3 Electrical Installation
YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 13
Wiring Specification
Main Circuit
Use the fuses and line filters listed in the table below when wiring the main circuit. Make sure not to exceed the given
tightening torque values.
Model
CIMR-AEMC Filter [Schaffner] Main Fuse [Bussmann] Recom.
Motor cable
(mm2)
Main Circuit Terminal Sizes
R/L1,S/L2,T/L3,
U/T1,V/T2,W/T3,
– , +1, +2 +3 B1, B2
2A0004
<1> Connect two of the same filters in parallel. Refer to the Technical Manual for details.
FS5972-10-07 FWH-70B 2.5 M4
–
M4 M4
2A0006
2A0010 FS5972-18-07
2A0012
2A0021 FS5972-35-07 FWH-90B
2A0030 FWH-100B 6 M5
2A0040 FS5972-60-07 FWH-200B 10
2A0056 16 M6 M5 M6
2A0069 FS5972-100-35 M8
2A0081 FWH-300A 25
2A0110 FS5972-170-40 35 M8
M8
2A0138 FWH-350A 50 M10 M10
2A0169 FS5972-250-37 FWH-400A 70
M10 –
2A0211 95
2A0250 FS5972-410-99 FWH-600A 95 ×2P M12 M12
2A0312 FWH-700A
2A0360 FS5972-600-99 FWH-800A 240
2A0415 FWH-1000A 300
4A0002
FS5972-10-07
FWH-40B
2.5 M4
–
M4 M4
4A0004 FWH-50B
4A0005 FWH-70B
4A0007
4A0009 FS5972-18-07 FWH-90B
4A0011
4A0018 FS5972-35-07 FWH-80B M5
4A0023 FWH-100B 4
4A0031 FWH-125B 6M5 M5 M6
4A0038 FS5972-60-07 FWH-200B
4A0044
FWH-250A
16 M6
M8
4A0058
M8 M8
4A0072 FS5972-100-35 25
4A0088
M10
–
4A0103 FS5972-170-40 35
4A0139 FWH-350A 50
M10 M10
4A0165 FWH-400A 70
4A0208 FS5972-250-37 FWH-500A 95
4A0250 FS5972-410-99 FWH-600A 120
4A0296 FWH-700A 185
M12 M12
4A0362 FWH-800A 240
4A0414 FS5972-600-99 FWH-800A 95 ×2P
M12
4A0515 FWH-1000A 150 ×2P
4A0675 FS5972-800-99 FWH-1200A 95 ×4P
4A0930 FS5972-600-99 <1> FWH-1200A 120 ×4P
4A1200 FS5972-800-99 <1> FWH-1600A (95 ×4P) ×2

3 Electrical Installation
14 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
Tightening Torque Values
Tighten the main circuit terminals using the torque values provided by the table below.
Control Circuit
The control terminal board is equipped with screwless terminals. Always use wires within the specification listed below.
For safe wiring it is recommended to use solid wires or flexible wires with ferrules. The stripping length respectively
ferrule length should be 8 mm.
EMC Filter Installation
This drive has been tested in accordance with European standards EN61800-3. In order to comply to the EMC standards,
wire the main circuit as described below.
1. Install an appropriate EMC noise filter to the input side. See the table in Main Circuit on page 13 or refer to the
Technical Manual for details.
2. Place the drive and EMC noise filter in the same enclosure.
3. Use braided shield cable for the drive and motor wiring.
4. Remove any paint or dirt from ground connections for minimal ground impedance.
5. Install an DC reactor at drives smaller than 1 kW for compliance with the EN61000-3-2. Refer to the Technical
Manual or contact your supplier for details.
Terminal Size M4 M5 M6 M8 M10 M12
Tightening Torque (N"m) 1.2 to 1.5 2.0 to 2.5 4.0 to 6.0 9.0 to 11.0 18.0 to 23.0 32.0 to 40.0
Wire Type Wire size (mm2)
Solid 0.2 to 1.5
Flexible 0.2 to 1.0
Flexible with ferrule 0.25 to 0.5
L3
L3
L2
L2
L1
L1
L3 L2 L1
E
L3
L2
L1
PE
Make sure the ground wire is grounded
Enclosure panel
Metal plate
Grounding surface
(remove any paint or sealant)
Drive
Grounding surface
(remove any paint or sealant)
Motor cable (braided shield cable, max. 10 m)
Cable clamp
Ground plate
(scrape off any visible paint)
EMC noise filter
Motor
Ground the cable shield

3 Electrical Installation
YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 15
Main and Control Circuit Wiring
Wiring the Main Circuit Input
Consider the following precautions for the main circuit input.
• Use fuses recommended in Main Circuit on page 13 only.
• If using a ground fault circuit breaker, make sure that it can detect both DC and high frequency current.
• If using an input switch is used, make sure that the switch does not operate not more than once every 30 minutes.
• Use insulation caps when wiring the drive with crimp terminals. Take particular care to ensure that wiring does not
touch neighboring terminals or the surrounding case.
• Insulation barriers are packaged with drive models CIMR-A4A0414 through 1200 to provide added protection
between terminals. Yaskawa recommends using the insulation barriers provided to ensure proper wiring.
• Use a DC reactor or AC reactor on the input side of the drive:
–To suppress harmonic current.
–To improve the power factor on the power supply side.
–When using an advancing capacitor switch.
–With a large capacity power supply transformer (over 600 kVA).
Wiring the Main Circuit Output
Consider the following precautions for the output circuit wiring.
• Do not connect any other load than a 3 phase motor to the drives output.
• Never connect a power source to the drives output.
• Never short or ground the output terminals.
• Do not use phase correction capacitors.
• If using a contactor between the drive and motor, it should never be operated when the drive is outputting a voltage.
Operating while there is voltage output can cause large peak currents, thus tripping the over current detection or
damage the drive.
Ground Connection
Take the following precautions when grounding the drive.
• Never share the ground wire with other devices such as welding machines, etc.
• Always use a ground wire, that complies with electrical equipment technical standards. Keep ground wires as short as
possible. Leakage current is caused by the drive. Therefore, if the distance between the ground electrode and the
ground terminal is too long, potential on the ground terminal of the drive will become unstable.
• When using more than one drive, do not loop the ground wire.
Control Circuit Wiring Precautions
Consider the following precautions for wiring the control circuits.
• Separate control circuit wiring from main circuit wiring and other high-power lines.
• Separate wiring for control circuit terminals M1-M2, M3-M4, M5-M6, MA, MB, MC (contact output) from wiring to
other control circuit terminals.
• For external control power supply use a UL Listed Class 2 power supply.
• Use twisted-pair or shielded twisted-pair cables for control circuits to prevent operating faults.
• Ground the cable shields with the maximum contact area of the shield and ground.
• Cable shields should be grounded on both cable ends.
• If flexible wires with ferrules are connected they might fit tightly into the terminals. To disconnect them, grasp the wire
end with a pair of pliers, release the terminal using a straight-edge screw driver, turn the wire for about 45°, and pull it
gently out of the terminal. For details, refer to the Technical Manual. Use this procedure for removing the wire link
between HC, H1 and H2 when the Safe Disable function is utilized.

3 Electrical Installation
16 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
Main Circuit Terminals
Note: Confirm the following when wiring models CIMR-A4A0930 and 4A1200:
"Remove the jumpers shorting terminals R/L1-R1/L11, S/L2-S1/L21, and T/L3-T1/L31 when operating with 12-phase
rectification. Refer to the Technical Manual for more information.
"When operating without 12-phase rectification, properly wire terminals R1/L11, S1/L21, and T1/L31 in addition to terminals
R1/L1, S1/L2, and T1/L3.
Control Circuit Terminals
The figure below shows the control circuit terminal arrangement. The drive is equipped with screwless terminals.
There are three DIP switches and two jumpers, S1 to S5, located on the terminal board.
Terminal Type Function200 V Class Model
CIMR-A
2A0004 to 2A0081 2A0110 to 2A0138 2A0169 to 2A0415 –
400 V Class 4A0002 to 4A0044 4A0058 to 4A0072 4A0088 to 4A0675 4A0930, 4A1200
R/L1, S/L2, T/L3 Main circuit power supply input Main circuit power
supply input Connects line power to the drive
R1/L11, S1/L21, T1/L31 not available
U/T1, V/T2, W/T3 Drive output Connects to the motor
B1, B2 Braking resistor not available
Available for connecting
a braking resistor or a
braking resistor unit
option
+2 • DC reactor
connection(+1,+2)
(remove the
shorting bar
between +1 and +2)
• DC power supply
input (+1, −)
not available For connection
• of the drive to a DC
power supply
(terminals +1 and – are
not CE or UL
approved)
• of braking options
• connection of a DC
reactor
+1, – • DC power supply
input
(+1, −)• DC power supply input (+1, −)
• Braking transistor connection (+3, −)
+3 not available
−Grounding terminal
S1 Terminal A2 Signal Selection
S2 RS422/485 Termination Resistor
S3 Safe Disable Input
Sink/Source/External Supply Selection
S4 Terminal A3 Analog/PTC Input Selection
MA MB MC
M1 M2 M5
M3 M6 M4
E(G) HC H1 H2 DM+ DM- IG R+ R- S+ S-
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
V+ AC V- A1 A2 A3 FM AM AC MP RP AC
Use a straight-edge screwdriver
with a blade width of max 2.5 mm
and a thickness of max 0.6 mm to
release the terminals
S2
S3
S1
S4
S5
VIVI
Current Voltage
Off On
Source Sink External 24 Vdc
Power Supply
A
nalog Input PTC Input
PTC
AI
PTC
AI

3 Electrical Installation
YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 17
Control Circuit Terminal Functions
S5 Terminal FM/AM Signal Selection
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
Multi-Function
Digital Inputs
S1 Multi-function input 1 (Closed: Forward run,
Open: Stop)
Photocoupler
24 Vdc, 8 mA
Use the wire link between terminals SC and SN or SC and SP to select
between sinking, sourcing mode, and the power supply.
S2 Multi-function input 2 (Closed: Reverse run,
Open: Stop)
S3 Multi-function input 3 (External fault, N.O.)
S4 Multi-function input 4 (Fault reset)
S5 Multi-function input 5 (Multi-step speed
reference 1)
S6 Multi-function input 6 (Multi-step speed
reference 2)
S7 Multi-function input 7 (Jog reference)
S8 Multi-function input 8 (External baseblock)
SC Multi-function input common –
SN Multi-function input 0 V 24 Vdc power supply for digital inputs, 150 mA max (if no digital
input option DI-A3 is used)
Never short terminals SP and SN as doing so will damage the drive.
SP Multi-function input 24 Vdc
Safe Disable
Inputs
H1 Safe Disable input 1 24 Vdc, 8 mA
One or both open: Drive output disabled
Both closed: Normal operation
Internal impedance: 3.3 kΩ
Off time of at least 1 ms
Disconnect the wire jumpers shorting terminals H1, H2, and HC to
use the Safe Disable inputs. Set the S3 jumper to select between
sinking, sourcing mode, and the power supply.
H2 Safe Disable input 2
HC Safe Disable function common Safe disable function common
Analog Inputs /
Pulse Train
Input
RP Multi-function pulse train input (Frequency
reference)
Input frequency range: 0 to 32 kHz
Signal Duty Cycle: 30 to 70%
High level: 3.5 to 13.2 Vdc, low level: 0.0 to 0.8 Vdc
Input impedance: 3 kΩ
+V Power supply for analog inputs 10.5 Vdc (max allowable current 20 mA)
-V Power supply for analog inputs -10.5 Vdc (max allowable current 20 mA)
A1 Multi-function analog input 1 (Frequency
reference bias) -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
A2 Multi-function analog input 2 (Frequency
reference bias)
-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω)
Voltage or current input must be selected by DIP switch S1 and H3-09
A3 Multi-function analog input 3 / PTC Input
(Auxiliary frequency reference)
-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
Use switch S4 on the control terminal board to select between analog
input or PTC input. If PTC is selected, set H3-06 = E.
AC Frequency reference common 0 V
E (G) Ground for shielded lines and option cards –
Fault Relay
MA N.O. 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
MB N.C. output
MC Fault output common
AM
FM
V
I
V
I
AM
FM
FM/AM: Voltage Output FM: Current Output
AM: Voltage Output
...

3 Electrical Installation
18 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
NOTICE: The terminals HC, H1, H2 are used for the Safe Disable function. Do not remove the wire link between HC, H1, or H2 unless
the Safe Disable function is used. Refer to Safe Disable Input Function on page 35 when using this function.
NOTICE: The wiring length to the terminals HC, H1 and H2 should not exceed 30 m.
Multi-Function
Digital Output
M1 Multi-function digital output (During run) 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
M2
M3 Multi-function digital output (Zero speed) 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
M4
M5 Multi-function digital output (Speed agree 1) 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
M6
Monitor Output
MP Pulse train output (Output frequency) 32 kHz (max)
FM Analog monitor output 1 (Output frequency) -10 to +10 Vdc, 0 to +10 Vdc, or 4 to 20 mA
Use jumper S5 on the control terminal board to select between voltage
or current output at terminals AM and FM. Set parameters H4-07 and
H4-08 accordingly when changing the jumper setting.
AM Analog monitor output 2 (Output current)
AC Monitor common 0 V
Safety Monitor
Output DM+ Safety monitor output Outputs status of Safe Disable function. Closed when both Safe
Disable channels are closed. Up to +48 Vdc 50 mA
DM- Safety monitor output common
Type No. Terminal Name (Function) Function (Signal Level) Default Setting

4 Keypad Operation
YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide 19
4 Keypad Operation
Digital Operator and Keys
The digital operator is used to program the drive, to start/stop it, and to display fault
information. The LEDs indicate the drive status.
Keys and Functions
Key Name Function
Function Key
(F1, F2) The functions assigned to F1 and F2 vary depending on the menu that is currently displayed. The name of each function appears in the lower half of the display window.
ESC Key • Returns to the previous display. • Moves the cursor one space to the left.
• Pressing and holding this button will return to the Frequency Reference display.
RESET Key • Moves the cursor to the right.
• Resets the drive to clear a fault situation.
RUN Key
Starts the drive in the LOCAL mode.
The Run LED
• is on, when the drive is operating the motor.
• flashes during deceleration to stop or when the frequency reference is 0.
• flashes quickly the drive is disabled by a DI, the drive was stopped using a fast stop DI or a run
command was active during power up.
Up Arrow Key Scrolls up to display the next item, selects parameter numbers and increments setting values.
Down Arrow Key Scrolls down to display the previous item, selects parameter numbers and decrements setting
values.
STOP Key Stops drive operation.
ENTER Key • Enters parameter values and settings.
• Selects a menu item to move between displays.
LO/RE Selection
Key Switches drive control between the operator (LOCAL) and the control circuit terminals (REMOTE). The LED is on when the drive is in the LOCAL mode (operation from keypad).
ALM LED Light
On: When the drive detects a fault.
Flashing:
• When an alarm occurs.
• When oPE is detected.
• When a fault or error occurs during Auto-Tuning.
LO
RE
F2F1
ESC
RUN STOP
ENTERRESET
ALM
DIGITAL OPERATOR JVOP-180
F1
F2
ESC
RESET
RUN
STOP
ENTER
LO
RE
ALM

4 Keypad Operation
20 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide
Menu Structure and Modes
The following illustration explains the operator keypad menu structure.
Figure 1.1
<1> Pressing will start the motor.
<2> Drive cannot operate the motor.
<3> Flashing characters are shown as .
<4> X characters are shown in this manual. The LCD Operator will display the actual setting values.
<5> The Frequency Reference appears after the initial display which shows the product name.
<6> The information that appears on the display will vary depending on the drive.
- MODE -
U1-01= 0.00Hz
U1-02= 0.00Hz
U1-03= 0.00A
DRV
FREF (OPR)
Rdy -MONITR-
FREF (d1-01)
U1-01= 000.00Hz
<3>
<4>
㧔0.00㨪50.00㧕
0.00Hz
DRV
←→
FWD
Rdy
- MODE -
U1-01= 0.00Hz
U1-02= 0.00Hz
U1-03= 0.00A
DRV
Monitor Menu
Rdy
- MODE - PRG
Modified Consts
HELP
HELP
DATA
- MODE - PRG
Quick Setting
DATA
HELP
- MODE - PRG Rdy
Auto-Tuning
DATA
HELP
- MODE - PRG
DATA
Programming
AUTO
-MONITR-
U1-01= 0.00Hz
U1-02= 0.00Hz
U1-03= 0.00A
DRV
Monitor
JOG FWD FWD/REV
Rdy -MONITR-
U1- 01 = 0.00Hz
U1-02= 0.00Hz
U1-03= 0.00A
DRV
Frequency Ref
JOG FWD FWD/REV
Rdy
-MONITR-
U1- 02 = 0.00Hz
U1-03= 0.00A
U1-04= 0
DRV
Output Freq
JOG FWD FWD/REV
Rdy
-MONITR-
U2-01= oC
U2-02= oPr
U2-03= 0.00Hz
DRV
Fault Trace
JOG FWD FWD/REV
Rdy
JOG FWD FWD/REV
JOG FWD
FWD
FWD
FWD
FWD
FWD/REV
Modified
X Parameters
LSEQ
LREF
LSEQ
LREF
LSEQ
LREF
LSEQ
LREF
LSEQ
LREF
LSEQ
LREF
YA S K A WA
A1000
A1000
XXXVX.X/X.XkW
XX.XX/XX.XXA
<XXXXXXXXX>
Initial Display <5>
<6>
Programming Mode <2> Drive Mode <1>
RUN
0