YASKAWA SigmaLogic7 Compact User manual

SigmaLogic7 Compact
Hardware Manual

3
100V/200V Safety Standards and Performance Level
Certification marks for the standards for which the product has been certified by certifi-
cation bodies are shown on nameplate. Products that do not have the marks are not cer-
tified for the standards.
North American Safety Standards (UL)
European Directives
Safety Standards
Product Model UL Standards (UL File No.)
SERVOPACKs •SGD7S UL 61800-5-1 (E147823),
CSA C22.2 No.274
Product Model European Directive Harmonized Standards
SERVO-
PACKs •SGD7S
Machinery Directive
2006/42/EC EN ISO13849-1: 2015
EMC Directive
2014/30/EU
EN 55011 group 1, class A
EN 61000-6-2
EN 61000-6-4
EN 61800-3
(Category C, Second environ-
ment)
Low Voltage Directive
2014/35/EU
EN 50178
EN 61800-5-1
Product Model European Directive Harmonized Standards
SERVO-
PACKs •SGD7S
Safety of Machinery EN IOSO13849-1:2015
IEC 60204-1
Functional Safety
IEC 61508 series
IEC 62061
IEC61800-5-2
EMC IEC 61326-3-1

4
Safety Performance Amplifier Alone
Safety Performance with Safety Module
Items Standards Performance Level
Safety Integrity Level IEC 61508 SIL3
IEC 62061 SILCL3
Mission Time IEC 61508 10 years 20 years
Probability of Dangerous
Failure per Hour IEC 61508
IEC 62061 PFH = 4.60 x 10-9 [1/h]
4.60% of SIL3
PFH = 4.62 x 10-9 [1/h]
4.62% of SIL3
Performance Level EN ISO
13849-1 PLe (Category 3)
Mean Time to Dangerous
Failure of Each Channel
EN ISO
13849-1 MTTFd: High
Average Diagnostic
Coverage
EN ISO
13849-1 DCavg: Medium
Stop Category IEC 60204-1 Stop category 0
Safety Function IEC
61800-5-2 STO
Hardware Fault Tolerance IEC 61508 HFT = 1
Subsystem IEC 61508 B
Items Standards Performance Level
Safety Integrity Level IEC 61508 SIL2
IEC 62061 SILCL2
Probability of Dangerous
Failure per Hour
IEC 61508
IEC 62061 PFH = 3.3 x 10-7 [1/h]
3.3% of SIL2
Performance Level EN ISO 13849-1 PL d (Category 2)
Mean Time to Dangerous
Failure of Each Channel EN ISO 13849-1 MTTFd: High
Average Diagnostic
Coverage EN ISO 13849-1 DCavg: Medium
Safety Function IEC 61800-5-2 STO/SS1/SS2/SLS
Mission Time IEC 61508 10 Years
Hardware Fault Tolerance IEC 61508 HFT = 1
Subsystem IEC 61508 B

5
400V Safety Standards and Performance Level
Certification marks for the standards for which the product has been certified by certifi-
cation bodies are shown on nameplate. Products that do not have the marks are not cer-
tified for the standards.
North American Safety Standards (UL)
European Directives
Safety Standards
Product Model UL Standards (UL File No.)
SERVOPACKs •SGD7S UL 61800-5-1 (E147823),
CSA C22.2 No.274
Product Model European Directive Harmonized Standards
SERVO-
PACKs •SGD7S
Machinery Directive
2006/42/EC EN ISO13849-1: 2015
EMC Directive
2014/30/EU
EN 55011 group 1, class A
EN 61000-6-2
EN 61000-6-4
EN 61800-3
(Category C, Second environ-
ment)
Low Voltage Directive
2014/35/EU
EN 50178
EN 61800-5-1
RoHS Directive 2011/65/EU EN 50581
Product Model European Directive Harmonized Standards
SERVO-
PACKs •SGD7S
Safety of Machinery EN IOSO13849-1:2015
IEC 60204-1
Functional Safety
IEC 61508 series
IEC 62061
IEC61800-5-2
EMC IEC 61326-3-1

6
Safety Performance Amplifier Alone
Safety Performance with Safety Module
Items Standards Performance Level
Safety Integrity Level IEC 61508 SIL3
IEC 62061 SILCL3
Mission Time IEC 61508 10 years 20 years
Probability of Dangerous
Failure per Hour IEC 61508
IEC 62061 PFH = 4.60 x 10-9 [1/h]
4.60% of SIL3
PFH = 4.62 x 10-9 [1/h]
4.62% of SIL3
Performance Level EN ISO
13849-1 PLe (Category 3)
Mean Time to Dangerous
Failure of Each Channel
EN ISO
13849-1 MTTFd: High
Average Diagnostic
Coverage
EN ISO
13849-1 DCavg: Medium
Stop Category IEC 60204-1 Stop category 0
Safety Function IEC
61800-5-2 STO
Hardware Fault Tolerance IEC 61508 HFT = 1
Subsystem IEC 61508 B
Items Standards Performance Level
Safety Integrity Level IEC 61508 SIL2
IEC 62061 SILCL2
Probability of Dangerous
Failure per Hour
IEC 61508
IEC 62061 PFH = 3.3 x 10-7 [1/h]
3.3% of SIL2
Performance Level EN ISO 13849-1 PL d (Category 2)
Mean Time to Dangerous
Failure of Each Channel EN ISO 13849-1 MTTFd: High
Average Diagnostic
Coverage EN ISO 13849-1 DCavg: Medium
Safety Function IEC 61800-5-2 STO/SS1/SS2/SLS
Mission Time IEC 61508 10 Years
Hardware Fault Tolerance IEC 61508 HFT = 1
Subsystem IEC 61508 B

Table of Contents
1
Table of Contents
1 Introduction
1.1 SigmaLogic7 Compact Features - - - - - - - - - - - - - - - - -3
1.2 SigmaLogic7 Compact Appearance - - - - - - - - - - - - - - -4
1.3 Model Number Designation - - - - - - - - - - - - - - - - - - - -6
1.4 Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6
2 Specifications and Settings
2.1 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7
2.2 DIP Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - -13
2.3 Rotary Switches - - - - - - - - - - - - - - - - - - - - - - - - - - -14
2.4 Switch Factory Settings - - - - - - - - - - - - - - - - - - - - - -14
3 Installation Standards
3.1 Mechanical Installation/Dimensions - - - - - - - - - - - - - -15
3.2 Installing Multiple SERVOPACKS in a Control Panel - -16
4 Inputs and Outputs
4.1 Input Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
4.2 Output Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
4.3 I/O Signal Connector (CN1) Pin Arrangement - - - - - - -23
4.4 I/O Signal Wiring Examples - - - - - - - - - - - - - - - - - - -25
4.5 I/O Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
5 LED Outputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
6 Ethernet Connectivity
6.1 Ethernet Connector Details - - - - - - - - - - - - - - - - - - - -33
6.2 Ethernet Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - -34
6.3 Ethernet Connection Examples - - - - - - - - - - - - - - - - -34

Table of Contents
2
7 Cable Diagrams
7.1 SBK-U-VBA-xx (200 V Only) - - - - - - - - - - - - - - - - - -37
7.2 JZSP-CSI02-x-E (200 V Only) - - - - - - - - - - - - - - - - -38
8 EMC Installation Conditions - - - - - - - - - - - - - - - - - - 39
9 Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
9.1 Safety Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - -43
9.2 Safety Module Installation - - - - - - - - - - - - - - - - - - - -43
9.3 Supported Safety Functions - - - - - - - - - - - - - - - - - - -43
9.4 Relationship with Function Blocks for Motion - - - - - - -43
9.5 Risk Assessment - - - - - - - - - - - - - - - - - - - - - - - - - - -46

1 Introduction
3
1 Introduction
1.1 SigmaLogic7 Compact Features
The SigmaLogic7 Compact is a Sigma-7 SERVOPACK that features
built-in functionality which can be accessed by a Rockwell PLC using
EtherNet/IP protocol. Product features include:
Easy configuration with Yaskawa's free LogicWorks software
Add On Instructions (AOIs) are provided for use with Rockwell RSLogix
5000 software
Ethernet (100Mbps) auto crossover switching
• EtherNet/IP
• Allow high-speed communications with PLC
Sigma-7 servo amplifier I/O features
• 7 digital inputs
• 3 digital outputs (200 V models)
• 5 digital outputs (400 V models)

1 Introduction
4
1.2 SigmaLogic7 Compact Appearance
The following figure shows the external appearance of the SigmaLogic7
Compact servo interface.
200V Front View
400V Front View
CN6A/B: Ethernet
CN7: USB
CN1: SERVOPACK I/O
CN8: HWBB
CN2: Encoder
LED Indicators
Switches
(under cover)
Main Circuit
Power Supply
Servo Motor
Power
Control Circuit
Power Supply
Regenerative
Resistor
Connections
Switches
(under cover) LED Indicators