Young Electric E-Explorer Cruiser User manual

Young Electric E-Explorer Cruiser
Owner’s Manual
See website for other languages
Ver sitio web para otros idiomas
Voir le site Web pour d’autres langues

2
THANK YOU FOR CHOOSING A YOUNG ELECTRICBICYCLE!
Young Electric Explorer E-bike will provide an enjoyable way to explore remote areas and
backcountry, climbing higher and going farther. This bike was designed with quality, integrity, safety,
and pleasure in mind.
Young Electric Explorer E-bikes are designed by our Research & Development team located in
Milwaukie, Oregon. This team consists of all senior engineering and customer service staff with a
passion for the industries they serve. They are focused on developing products that match the
requirements of different cycling enthusiasts and are committed to a standard of excellence in quality,
efficiency, affordability, and customer service.
It is extremely important to register your E-Bike information at youngelectricbikes.com to
activate your product warranty.

3
TABLE OF CONTENTS
Using this Manual…………………...………………………………………………………………………. 4
Safety Information and Warnings.….……………………………………………………………………… 5
Bike Overview.…………………….………………………………………………………………………...15
Assembly Instructions …………...…………………………………………………...…………………....17
Start Up Procedure…………….……………………………………………………………………………37
Battery Charging, Use & Storage Information …………………………………………………………. 38
Bike HMI Display & PAS Remote ………………………….……………………………………………. 46
Bike Adjustments………………………………………………………………………………………...... 58
Maintenance, Cleaning & Storage………………………...……………………………………………...65
Troubleshooting…………………………….……………………………………………………………… 71
Warranty & Registration……………………….………………………………………….…………….… 74

4
USING THIS MANUAL
Keep this Owner’s Manual in a safe place for future reference. All content is this manual is subject to
change as we continually work to refine our products. Visit youngelectricbikes.com for latest version.
Please read this manual completely before assembling and riding your bike. It will give you
information necessary for adjusting, maintaining, and effectively using your bike. This manual is a
guide only and not a complete or comprehensive manual.
If you have any questions after reading this manual, please contact us at
[email protected] or 888-332-8582.
Your first assembly and adjustment require tools included with your bike. We recommend that you use an
Authorized Service Center, or a certified, reputable bike mechanic when possible. The risks associated with
the use of this bike are the sole responsibility of the rider. Young Electricisnotliableforaccidentsorinjuries
duetoimproperuseoftheproduct,failure toadheretotheinstructions giveninthismanual,modificationstothe
product, or unforeseen situations or conditions that occur while riding this bike.
Young Electric is not liable for accidents or injuries due to improper use of the product, failure to
adhere to the instructions given in this guide, or modifications to the product. While every effort has
been made to ensure that the information contained in this guide is accurate and complete, Young
Electric is not liable for any errors or omissions.

5
SAFETY INFORMATION & WARNING
The following safety signal words indicate the following information is a safety message. The symbols are to
alert you to potential hazards.
NOTICE
Indicates information that the user should pay special attention to but is not related to physical
injury.
󱣲󱣳󱣴 CAUTION
Indicates a hazard or unsafe condition that could result in minor injury if the user fails to read,
understand, and follow the safety information.
󱣱 WARNING
Indicates a hazard or unsafe practice that can result in severe injury or death if the user fails to
read, understand, and follow the safety information in the manual.
Failure to pay attention to safety messages may result in property damage, injury, or death.
󱣱WARNING

6
󱣲󱣳󱣴CAUTION
Correct assembly and set up of your bike before first ride are extremely important. It is
important to check the condition of bike and tighten regularly. Always do a mechanical
safety check before riding. Ensure the bike fits you properly before your first use. If your
bike is not the correct size, you may lose control of it. Proper size allows for no less than
one inch clearance between top tube of bike and ground plane, and the crotch of rider.
All users must read and understand this manual before using their bike. Ensure that you
understand all instruction, cautions and warnings. Failure to adhere to these safety notes
can lead to severe injury or death.
󱣱WARNING
󱣱WARNING
Do not ride bike until you have adequate knowledge of its controls and operation, power
control system, throttle mechanism and pedal assistance feature. Damage caused by failing
to follow instructions voids warranty and may cause dangerous situations, accidents,
injury, damage to bike or property, or death.

7
󱣱WARNING
-Engaging in extreme riding is not recommended or permitted. Extreme riding can cause
severe injury or death. Extreme riding can damage bike components, which have
strength and integrity limitations. This can also cause or lead to injury or death.
-After any incident, your bike should be considered unsafe to ride until you consult with a
qualified bike mechanic for a comprehensive inspection.
-Failure to perform and confirm proper installation, compatibility, proper operation, or
maintenance of any component or accessory can result in severe injury or death.
-To avoid a hazardous situation, it is imperative to properly charge, store, and use your
battery. Failure to do so can be extremely harmful and also void the warranty.
-Ensure good condition and proper installation of handlebar grips to prevent loss of
control and/or fall.
-All frames and components should be regularly checked for signs of wear and/or
breakage (cracks, corrosion, breaks...) These are important safety verifications to avoid
accidents, body injuries and that your bike continues to last and give you pleasure.
-Do not disassemble, modify, or replace electrical parts.
-Reflectors and the bell are for your safety, do not remove.
-Do not use this product with standard bike trailers, stands, vehicle racks, or accessories
not approved by Young Electric as safe and compatible. Any aftermarket changes to
your Young Electric bike not expressly approved by Young Electric could void the
warranty and create an unsafe riding experience.

8
󱣲󱣳󱣴CAUTION
-Use caution riding in rain, breaking distance increases, and visibility and adherence are
reduced. When riding at night or in harsh weather, wear reflective clothing and check
your bike’s lighting and reflectors. In wet conditions, feet or hands can slip and lead to
severe injury or death. Ensure your bike is fitted with reflectors.
-Off-road riding presents variable conditions and hazards. Always wear appropriate
safety gear. Do not ride alone in remote areas. Follow local rules/regulations.
-Ensure understanding of the throttle and pedal assistance sensor before using the bike
with respect to travel at speeds appropriate for the usage area, riding conditions, and
user experience level.
-Use extreme care when using the pedal assistance sensor and throttle. Be ready for
power assistance to engage as soon as pedaling is underway. Always start with lowest
assist level and increase only when you feel comfortable and confident to do so.
-Check the operation of the brake motor cutoff switches before riding.
-E-Bikes are heavier and faster than normal bikes and require extra caution while riding.
-It is your responsibility to follow the laws and requirements of operating this product in
the area where you ride.
-Always ride single file and always look out for dangerous situations.
-Never ride with headphones on or with personal radios.
-Always gently apply rear brake first, then front brake, to avoid brakes locking up.

9
Helmets
- Make sure helmet has a certification sticker from the U.S. Consumer Product Safety
Commission (CPSC) inside it. Follow manufacturer's directions.
- Always wear an approved bicycle helmet that fits well.
- Your helmet must fit properly and be worn correctly. Ensure the helmet covers the head snug,
level, and stable.
- Always keep the chin strap securely buckled and ensure it is in good condition.
Apparel
- Never ride barefoot or with shoes that slide off easily. Wear shoes that grip the pavement and
the pedals well.
- For hand comfort and protection, cycling gloves are helpful.
- Wear visible clothing. At night, reflective clothing is recommended.
- Riding off-road at night is not recommended.
- Wear protective eyewear, especially when riding in sunny conditions or off-road.
󱣱WARNING
For your protection ALWAYS WEAR A HELMET when riding a bike to prevent severe head
injury or death.

10
Riding in Wet Conditions
- Allow extra breaking distance.
- Ride more slowly.
- Apply both front and rear brakes intermittently to avoid skidding.
Riding at Night
- Check to make sure your bike’s front and rear lighting are working properly.
- Check to make sure your bike’s reflectors are in place.
- Wear reflective clothing and make sure accessories have reflectors.
- Wear an approved helmet with reflective tape on front and back.
- Never let children ride at night.
- Watch for pedestrians.
󱣲󱣳󱣴CAUTION
Wet pavement and/or wet tires and rims may cause slippery conditions and a dangerous
situation. Extra breaking distance and slower speeds are required for your safety. Ride in
wet weather only if necessary.
󱣲󱣳󱣴CAUTION
Night riding is not recommended. During night riding it is harder to see and be seen.

11
SPECIAL PRECAUTIONS
Riding on the Road
- Yield to pedestrians.
- Stop for Stop signs and traffic lights.
- Signal turns with hand signals.
- Be aware of hazardous surfaces like potholes, cracks, and uneven surfaces.
- Travel with traffic. Never ride against traffic.
- Know and follow the rules of the road.
- Be extra cautious at intersections, look well ahead and scan intersections before crossing.
- When you get off and walk your bike, you are considered a pedestrian, not a vehicle.
- Never ride bike across railroad tracks-always walk across.
- Watch for loose gravel when going around corners or curves.
- Be aware of parked cars, people could be inside about to open door or pull out onto road.
- Use bike lanes when available.
- Never ride with headphones.
- Do not do stunts, jumps or wheelies.
- Never ride under the influence of drugs or alcohol.
Riding on Sidewalks and Bike Paths
- Know and follow the rules. Biking on sidewalks may not be allowed in your community.
- When biking from private property, driveways, or alley yield to all road users.
- Be aware of hazards such as: pets, children, strollers, sprinkler systems, debris, open gates,
planters, other cyclists, skateboarders, walkers, and runners.
- Let others know you are coming by with voice or bell.

12
Crosswalks and Overpasses
- Walk your bike to ensure right-of-way as a pedestrian or follow rules of the law for vehicles.
Hand signals
Left Turn
Right Turn
Alternate Right Turn
Stopping

13
Riding Off-Road
- Be safe and smart. Always wear a helmet.
- Keep weight balanced and low on bike
- Move back on seat, stay low and minimize front braking on steep downhills.
- Stay clear of deep water.
- Ride only on trails open to bike where biking is allowed.
- Ensure your bike is in safe operating condition, carry a patch kit, basic tools and first aid kit.
- Do not ride alone, make sure someone knows where you are going and expected return time.
- Yield right-of-way to pedestrians and animals.
󱣱WARNING
A crash can put extreme stress on your bike’s components. Stressed components can fail
suddenly and cause loss of control, severe injury, or death.
Front braking, especially when bikingdownhill, can cause pitchover, serious personal injury
or death.
󱣱WARNING

14
Safety Check Before Each Ride
It is important to always check the condition of your bike before every ride in addition to having it
regularly maintained. If you are unsure of how to do this, consult with a certified, reputable bike shop
for assistance. For more information, please see the Pre-Ride Safety Checklist on page 31.
NOTICE
Electric Bicycles can be dangerous to use. The user or consumer assumes all
risk of personal injuries, damage, or failure of the bicycle or system, and all
other losses or damages to themselves and others and to any property arising
as a result of using the electric bicycle.

15
OVERVIEW
1. Handlebar
2. HMI Display
3. PAS Remote
4. Throttle
5. Shifter
6. Rear Brake Lever
7. Front Brake Lever
8. Suspension Fork
9. Headlight
10. Front Wheel
11. Frame
12. Battery
13. Pedal
14. Chain Guard
15. Seat
16. Battery Dock
17. Derailleur
18. Rear Rack
19. Rear Wheel
20. Kickstand
21. Rear Reflector
22. Secondary Battery
(optional)

16
IN THE BOX
1. Main Bike Assembly
2. Secondary Battery (Optional)
3. Front Fender
4. Front Wheel
5. Battery
6. Charger
7. Charger Cable
8. Tool Kit & Hardware
9. Owner Manual
10. Headlight Assembly
11. Keys
12. Pedals
13. Derailleur Guard
14. Kickstand

17
ASSEMBLY INSTRUCTIONS
Detailed assembly instructions are shown in the Young Electric Assembly Guide Video in the
Resources tab under User Guide at https://youngelectricbikes.com/.
Step 1: Unpack Bike
Open the bike box and remove the small box inside.
Carefully remove your bike from the shipping carton and
gently rest it on floor. Remove the zip tie and inside
protective cover securing front wheel, fender, and handlebar
to bike assembly. (Scissors not included)
The following steps are a general guide to assist you in assembling your bike. It is not meant
to be a complete or comprehensive manual. It recommended to consult a certified, reputable
bike mechanic to assist with assembly, repair, and maintenance of your bike.
NOTICE

18
Step 2: Secure Stem
The stem should be tightly secured to the head tube of fork when bike is received. The position or
height can be adjusted as needed.
a. Use 4mm Allen to loosen horizontal M5 screws securing stem to head tube of fork.
b. Use 5mm Allen wrench to loosen M6 bolt in center of stem top cap.
c. Turn stem as needed to align stem with fork and wheel. Make sure stem is aligned to center of
fork.
d. Tighten M6 bolt to remove any play in headset. It should be about ½ turn greater than finger
tight.
e. Tighten M5 screws to 3-4 ft.lb (4-6Nm).
f. Make sure stem is tight and fork moves freely after bike is fully assembled.

19
Step 3: Install Handlebar and Headlight
Attach Handlebar:
a. Remove all four stem faceplate bolts with 4mm hex key.
b. Place the handlebar on the stem so it is centered and at desired angle.
c. Install top two (2) stem cap screws to hold handlebar in place. Do not tighten all the way down
until headlight is installed. See headlight installation on next page.
Tighten 4 screws in diagonal with 4mm hex key as shown. A> B> C> D.
󱣱WARNING
Make sure all fasteners used to secure the handlebar and stem are tight. A loose
handlebar could cause the rider to lose control and result in severe injury. Do not extend
any component beyond the minimum insertion mark. Damage to bike, property, severe
injury, or death could occur.

20
Headlight Installation:
a. Headlight mounting bracket should be attached to headlight from factory.
b. Locate the long M5 screws, spacers, and flat washers in hardware kit.
c. Place flat washer on each screw.
d. Insert each screw through mounting bracket.
e. Install spacer on each screw.
f. Insert screws into stem and loosely tighten.
g. Make sure handlebar and headlight are centered and properly aligned.
h. Tightly secure all stem fasteners.