ZANDER Multitronic Instruction sheet

Control system
MULTITRONIC
Retrofit Kit
Installation Guidelines
ADDENDUM - TO BE USED ONLY IN CONJUNCTION
WITH MULTITRONIC SUMMARY OPERATING
MANUAL!
Issue 06-2004/EN

Declaration of Conformity
ZANDER Aufbereitungstechnik GmbH & CO KG
Im Teelbruch 118
D–45219 Essen Kettwig
hereby declares with sole responsibility, that the products
Control systems for heatless regenerated adsorption dryers
Retrofit Kit (Plus) Multitronic
to which this declaration applies, conform to the specification of Directive
89/336/EEC including appendices, as shown in tests and as a result of
compliance with harmonised standards:
The following harmonised standards were used:
DIN EN 55011, DIN EN 61000, DIN EN 60204
The following other EC directives were used:
73/23/EC
Date: 01. April 2003
Signature
Dr. Walter Steudle
Managing Director

Multitronic-Retrofit Kit_00_2004-06-16
Table of contents
Declaration of Conformity......................................................................................2
General information................................................................................................2
Manufacturer's details................................................................................................................. 2
Scope of delivery ........................................................................................................................ 3
Warranty notes............................................................................................................................ 3
About these installation guidelines.............................................................................................4
For your own safety................................................................................................5
General safety notes................................................................................................................... 5
Safety notes on specific operating phases................................................................................. 6
Technical product description ..............................................................................7
Transportation and storage ...................................................................................8
Information on transportation packaging.................................................................................... 8
What to do in the case of transport damage occurring?............................................................ 8
Storing the control system .......................................................................................................... 8
Installation................................................................................................................9
Preparation ................................................................................................................................. 9
Connecting cables and mounting the switch box..................................................................... 10
Mounting the sensor cell and connecting the sensor (optional) .............................................. 10
Internal connections and switches ........................................................................................... 11
Installing the electrical connection............................................................................................13
Additional information..........................................................................................14

Manufacturer's details
2Multitronic-Retrofit Kit_01_2004-06-16
General information
Manufacturer's details
Name and address
Zander Aufbereitungstechnik GmbH & Co. KG
Im Teelbruch 118 Postfach 185524
45219 Essen 45205 Essen
Telephone ++49 (0)2054/934-0
Fax ++49 (0)2054/934-164
Internet: www.zander.de
E-Mail: [e-mail]
Service and orders
Service and replacement part order
Telephone ++49 (0)2054/934-180
Fax ++49 (0)2054/934-117
You can also use these telephone numbers to order consumables such as
drying agents etc. as well as replacement parts. When ordering replacement
parts, always state the type and build no. of the dryer. Both are shown on the
type plate of the dryer.
Enquiries and other orders
Telephone ++49 (0)2054/934-134
Fax ++49 (0)2054/934-139

General information
Multitronic-Retrofit Kit_01_2004-06-16 3
Scope of delivery
The Multitronic Retrofit Kit consists of the following components:
Control unit in switch box
Wiring harness, customised, with cable glands
4 self-adhesive dots
or:
Multitronic Retrofit Kit Plus
Control unit in switch box
Wiring harness, customised, with cable glands
4 self-adhesive dots
ZHM 100 dewpoint sensor, in protective packaging
Sensor cell for sensor, complete
Connecting cable for sensor
Associated documents:
Summary operating instructions Multitronic
Installation guidelines Multitronic (present)
Type plate
Warranty notes
In the following cases, the warranty shall be void:
If the control system is used without prior approval and confirmation in writing
by the manufacturer for purposes other than those specified in these
installation guidelines or contractually agreed.
If the control system is transported or stored incorrectly.
If the control system is installed incorrectly.
If the control system is repaired or maintained incorrectly.
If the control system is operated by personnel that does not have the
requisite qualifications.
If modifications are carried out on the control system, the manufacturer did
not approve that.
The manufacturer shall not be held liable for possible consequential damage to
the controlled devices, caused by improper installation or operation of the control
system.

About these installation guidelines
4Multitronic-Retrofit Kit_01_2004-06-16
About these installation guidelines
These installation guidelines contain basic information on the safe use of the
control system.
Characters and symbols used
►Work steps that you have to carry out in the sequence stated are marked by
black triangles.
Lists are marked by a small box.
Note:
These notes provide you w ith hints and information on the safe and
efficient handling of machines and devices.
Warning!
These safety notes warn against damage to property and help you to avoid
such damage.
Danger!
These danger notes with a grey background warn against personal injury
and/or danger to life and limb; danger notes help you to avoid serious or
life-threatening situations for yourself and/or third parties.
Target group of these installation guidelines
These instructions have been specifically drawn up for persons involved in the
installation, configuration and maintenance of the control system. We assume
that these persons are
trained technical staff, e.g. electricians, who
have already carefully read and fully understood the summary operating
instructions of the summary operating manual of the Multitronic control
system.
Installation guidelines: handling
These installation guidelines must be continuously available at the site where the
control system is used. We recommend to prepare a copy and to keep the same
in a safe and freely accessible place next to the control system. Keep the
original document in a safe place.

For your own safety
Multitronic-Retrofit Kit_01_2004-06-16 5
For your own safety
The control system has been built in accordance with the state of the art and the
recognized technical safety regulations. Nevertheless, there is a risk of personal
injury and damage to property when the control system is used, if
it is operated by non-qualified personnel,
not used within its intended design specifications,
is repaired or maintained incorrectly.
General safety notes
For your own safety, when carrying out any work on the dryer comply with
all applicable national safety regulations!
Intended use of the control system
The Multitronic control system is designed as a retrofit or replacement kit for cold
regeneration adsorption dryers for compressed air that are equipped with
electrically operated input and blow-off valves. The control system is customised
to suit dryers of the specified series (or the specified model); it may only be used
in devices that feature the agreed
supply voltage
valve types, and
control cycles.
Suspected misuse
Never use the Multitronic control system in conjunction with
heat regeneration dryers,
dryers equipped with extras, e.g. blower or heat exchanger.
If in doubt, contact the manufacturer, who will advise you on the retrofitting
options.
Personnel qualification
Danger! Risk of electrocution!
All w ork at electrical components must be carried out by authorised and
suitably qualified technical personnel!
All persons involved in work on the Multitronic control system and persons
operating the system must first read the summary operating manual and these
installation instructions.

Safety notes on specific operating phases
6Multitronic-Retrofit Kit_01_2004-06-16
Installation and modifications
The control system may only be modified
if the respective modification is described in this installation manual,
or
if the manufacturer has given his explicit consent in writing; these rules apply
also accordingly to work in connection with installation.
Safety notes on specific operating phases
General safety measured to be taken during operation
Warning against electrical voltage
Only qualified specialist personnel may carry out work on the electrical
system!
Safety during installation and decommissioning
Risk of injury due to voltage-carrying parts!
The electrical supply cable and external power lines are live even after the
dryer is switched off and, in the event of body contact, may cause serious
injury! Before carrying out any work on the electrical system, the electrical
supply cable and all external power lines must be made voltage-free!

Technical product description
Multitronic-Retrofit Kit_01_2004-06-16 7
Technical product description
The Multitronic Retrofit Kit is a complete control unit designed for installation
(retrofitting or replacement) and use in most compressed air adsorption dryer
models with cold regeneration. It is suitable for dryers with 1 or 2 blow-off valves
(3-valve or 4-valve models) as well as for dryers equipped with an additional
pressure build-up valve (5-valve models). Whether the dryer is controlled directly
or by means of pilot valve is thus not relevant.
The control system is factory-configured to suit the dryer type, whereby the
necessary relays are installed and the cycle times, supply voltage and signal
contacts are adjusted.
The Multitronic Retrofit Kit is a compact assembly whose components are not
available as separate spare parts.
The Multitronic Retrofit Kit Plus consists of the standard kit and additional
components for the measuring of the dewpoint.
For more information, please refer to the included summary operating manual of
the Multitronic system.

Information on transportation packaging
8Multitronic-Retrofit Kit_01_2004-06-16
Transportation and storage
The manufacturer will not be liable for any damage caused by incorrect storage
or incorrect transportation. Please note therefore the following instructions.
Information on transportation packaging
The control system is supplied in a sturdy cardboard box.
If the packaging is undamaged
►Leave the system in the undamaged packaging until all preparations for the
installation are completed.
What to do in the case of transport damage occurring?
►Check whether only the packaging or the control system itself were
damaged.
►If any damage is found, please contact the manufacturer immediately to file a
damage report. The telephone number is found on page 2.
Warning!
A damaged control system must not be taken into operation! Damaged
components may lead to functional faults and possibly cause further
damage.
Storing the control system
If the control system is to be stored for an extended period of time, the storage
location must meet the following conditions:
Store device in dry room and protect it against dust.
Ensure that the ambient temperature is between +1 °C and +50 °C.