ZANOLLI TEOREMA POLIS PW Reference manual

DR. ZANOLLI s.r.l.
Via Casa Quindici, 22
37066 Caselle di Sommacampagna
(Verona) Italy
Tel [phone] (r.a.)
Fax [phone]
Web: www.zanolli.it • e-mail: [email protected]
TEOREMA
POLIS PW
Manuale di installazione, uso e manutenzione
Manual for installation, use and maintenance
Manual de instalación, uso y manutención
Notice d’installation, d’utilisation et d’entretien
INSTALLATIONS-, BEDIENUNGS-UND INSTANDHALTUNGSHANDBUCH

cod. TPOPW.E.D.UK.15 - rev. 0.1 del 31/08/2016
TEOREMA POLIS PW
3
INDEX
1. PRESENTATION.................................................................................5
1.1. Use of Symbols.............................................................................5
2. TECHNICAL SPECIFICATIONS..........................................................7
2.1. Identifying the product...................................................................7
2.2. Conformity to European Directives ...............................................7
2.3. Intended use.................................................................................7
2.4. Technical specifications................................................................7
3. INSTALLATION...................................................................................8
3.1. Checking upon delivery.................................................................8
3.2. Choosing a place for installation...................................................8
3.3. Moving the unit ...........................................................................10
3.4. Positioning and mounting the unit...............................................11
3.5. Electrical connection...................................................................11
3.6. Emissions from cooking appliances............................................12
3.7. Checking before starting work ....................................................13
4. FUNCTION ........................................................................................14
4.1. Control Panel..............................................................................14
4.2. Inactive “OFF”.............................................................................15
4.2.1. Settings for clock, day of the week and language....................16
4.2.2. Activating / deactivating the hood key......................................16
4.2.3. System Reset...........................................................................17
4.3. Active “ON” .................................................................................17
4.3.1. Program settings......................................................................18
4.3.2. Programmed start settings.......................................................22
4.3.3. Chamber light key....................................................................24
4.3.4. Cooking cycle start / stop key ..................................................24
4.3.5. Activating / Deactivating the Economy function .......................24
4.3.6. Enabling / Disabling the Vaporizer ...........................................25
4.4. Alarms ........................................................................................26
4.4.1. Temperature probe fault alarm.................................................26
4.4.2. Power failure alarm..................................................................27
4.4.3. Vaporizer’s Water level alarm ..................................................28
4.4.4. Abnormal shutdown of the oven...............................................28
5. USE ...................................................................................................29
5.1. Preparation for use .....................................................................29
5.2. Turning on the control panel .......................................................29
5.3. Programming..............................................................................29
5.4. Starting cooking..........................................................................30
5.5. Loading the oven ........................................................................31
5.6. General guidelines for best results..............................................31
5.7. Turning off the equipment...........................................................32
5.8. Cleaning .....................................................................................32

cod. TPOPW.E.D.UK.15 - rev. 0.1 del 31/08/2016
TEOREMA POLIS PW
4
6. CLEANING........................................................................................33
6.1. Cleaning the exposed parts ........................................................33
6.2. Cleaning the parts made from ceramic refractory material..........33
6.3. Cleaning the oven’s cooking chamber ........................................34
7. MAINTENANCE.................................................................................35
7.1. Changing the halogen lamp........................................................35
7.2. Door Lubrication .........................................................................36
7.3. Tightness check of mains power connections.............................37
7.4. Control Panel cleaning................................................................37
7.5. Wiring diagram............................................................................38
7.6. Adapting to different power supply voltages................................38
7.6.1. Resistor rewiring......................................................................38
7.6.2. Applying the new label.............................................................38
8. DECOMISSIONING AND DEMOLITION...........................................39
TECHNICAL ANNEXES
A. Technical Specifications
B. Connections
C. Wiring diagrams
D. Exploded views

1. PRESENTATION
TEOREMA POLIS PW
5
1. PRESENTATION
This manual refers to the following TEOREMA POLIS PW cooking unit
models:
- 2/MC18
- 2/MC30
- 2S/MC18
- 3/MC30
- 3/MC18
- 4/MC30
- 4/MC18
- 6/MC30
- 6/MC18
The manufacturer would like to thank you for the preference expressed
in your purchasing this product. We can confidently assure you that it is a
good choice. Our company has been committed to the manufacture of
quality products for many years. We do not believe in making
compromises and use the best possible materials.
1.1. Use of Symbols
The paragraphs marked with this symbol contain indications
essential to safety. They must all be read both by installers, the end
user and any employees that use the oven. The Manufacturer does
not assume any responsibility for damage or injury incurred as a
result of ignoring the safety criteria outlined in these paragraphs.
This symbol applied to various points on the oven, serves to
warn the user of danger: “CAUTION, HOT SURFACES!”.
This symbol, applied to various points on the oven, serves
to warn the user of the presence of a non-insulated “high voltage
hazard” inside the oven’s casing, where there is enough power to
constitute a fire risk or to electrocute a person.
We recommend:
This manual consists of several chapters. They should be read in
their entirety by both installers and service personnel as well as by the
end user, to make sure that the equipment is used safely and to get the
best results from the product.

1. PRESENTATION
TEOREMA POLIS PW
6
It is recommended that this installation, instruction and service
manual be kept in close proximity to the equipment so that it can be easily
and quickly consulted. The manual must accompany the equipment if it is
resold, as it cannot be considered complete and safe without it.
Take note of the code and the manual version number shown on the
back cover. In the event that this copy is lost or destroyed, you can order
another copy using the above details.
The technical annexes contain features related to the specific oven
model and all values which may be necessary for the selection,
installation and use. This chapter should be used as a point of reference
to check that its intended use is in line with the way the machine has been
designed to operate and ensure that information concerning the precise
value of a given measurement or tolerance of the equipment is available
whenever necessary.
This chapter also provides a description of the electrical equipment that
comes with the machine, an exploded view of equipment and a list of
spare parts, to facilitate ordering and replacing any damaged parts.
The Manufacturer reserves the right to update production and
instruction manuals without having to update the previous production and
instruction manuals, if not under exceptional circumstances.

2. TECHNICAL SPECIFICATIONS
TEOREMA POLIS PW
7
- 2/MC18
- 2/MC30
- 2S/MC18
- 3/MC30
- 3/MC18
- 4/MC30
- 4/MC18
- 6/MC30
- 6/MC18
2. TECHNICAL SPECIFICATIONS
2.1. Identifying the product
This manual refers to the following TEOREMA POLIS PW cooking units,
models:
2.2. Conformity to European Directives
The TEOREMA POLIS PW cooking units, bear the following obligatory
marking:
Guaranteeing their conformity to the following European directives
2004/108/CE electromagnetic compatibility;
2006/95/CE low voltage;
1935/2004/CE Regulation for Equipment intended to come into Contact
with Foodstuffs.
2.3. Intended use
TEOREMA POLIS PW cooking units are designed for baking pastry
products, bread and pizza, and are intended for professional use by
qualified catering staff only.
The operations expected from normal use are: door opening and closing,
loading and unloading of products from the baking chamber, turning on,
regulating and turning off the oven and equipment cleaning.
2.4. Technical specifications
For technical specifications refer to the following technical annexes at the
end of this manual:
A. Technical Specifications
B. Connections
C. Wiring diagrams
D. Exploded views

3. INSTALLATION
TEOREMA POLIS PW
8
3. INSTALLATION
ATTENTION! These installation instructions are for the
exclusive use of personnel qualified in the installation and
maintenance of electrical equipment. Installation by unqualified
persons could cause damage to the oven, to people, animals or
property.
In addition, where modifications or adaptations need to be made to the
electrical systems in the building where the machine will be installed,
whoever carries out such modifications must certify that the work has
been undertaken according to current regulations in the country where it
is installed
3.1. Checking upon delivery
Unless otherwise agreed, the products are carefully bubble wrapped in
a robust wooden structure to protect against knocks and humidity during
transport, and are delivered to the carrierin the best condition.
We recommend, however, that you check the packaging on arrival for
any signs of damage. If there is damage, have it noted on the receipt
which must be signed by the driver.
Once the equipment has been unpacked, check that it has not suffered
damage. Also check that all the dissembled parts are present.
In the event of damage to the equipment and/or missing parts, bear in
mind that the carrier can only accept claims within 15 days of delivery and
that the manufacturer cannot be held responsible for damage incurred to
its products during their delivery. We are however, available to assist you
in presenting your claim.
In the event of damage do not try to use the equipment and
consult with professionally qualified personnel.
3.2. Choosing a place for installation
The appliance’s effective, safe and long lasting operation also
depends on the position in which it is installed. For this reason, it is
advisable to carefully consider where to install the equipment before it is
delivered.

3. INSTALLATION
TEOREMA POLIS PW
9
Fig. 4.1
Install the appliance in a dry and
easily accessible place both to
facilitate its use and to carry out
cleaning and maintenance. The area
around the equipment must be kept
clear. It is particularly important to
avoid obstructing the cooling outlets
located at the sides of the equipment.
When choosing a place to install the
“TEOREMA POLIS PW” cooking
units, bear in mind that they must be
completed with other units in the series:
hood, chamber, base.
The appliance must be installed at least 20cm from the walls
of the room or from other equipment so that the ventilation outlets
located on the sides of the oven are not obstructed.
Whilst in operation, the cooking equipment produces vapor and cooking
smells that compromise the integrity of a healthy working environment.
In the case of electric ovens, although not obligatory, the installation of
an extraction fan and hood is recommended to improve conditions in the
working environment and to avoid damage to the ceiling of the area where
it is housed caused by hot, oily fumes.
A check must be made to ensure that the temperature and relative
humidity never exceed the maximum and minimum values indicted in the
specifications (see Annex A) even when the oven itself or other ovens in
the room are functioning.
Exceeding the temperature or the maximum relative humidity values
can easily and unexpectedly damage electrical equipment creating
hazardous situations.
The manufacturer cannot answer for damage caused by
ignoring these abovementioned norms regarding the equipment’s
proper installation

3. INSTALLATION
TEOREMA POLIS PW
10
3.3. Moving the unit
To unload and transport the unit
while it is packed, a pallet truck or a
transpallet lifter with a load capacity
at least equal to that of the unit
should be used, inserting the forks
in the spaces provided at the base
of the packing.
To transport the module without
packing, use ropes or straps
(certified as suitable for lifting heavy
loads) threaded through the rings
on the top of the oven and lift with a
fork lift truck (Fig.1).
DO NOT raise the module by inserting forks or bars inside
the cooking chamber because this could damage the refractory
material at the top of the oven.
In all situations, to avoid unpredictable movement, be aware
of the equipment’s centre of gravity.
Take care that children do not play with the packaging
materials (e.g., plastic sheeting and Styrofoam): suffocation danger!
1