ZBA ZB-3062 User manual
ZBA Inc.
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ZBA, Inc
94 Old Camplain Road,
Hillsborough, NJ 08844
www.zbausa.com
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Table of Contents
1DOCUMENTSTATUS......................................................................................................................................................6
2REGULATORYITEMS....................................................................................................................................................7
3INTRODUCTION..............................................................................................................................................................8
3.1Installation.............................................................................................................................................................................8
3.1.1RS232...........................................................................................................................................................................................8
3.1.2USB(HID)......................................................................................................................................................................................8
3.1.3USB(Virtual‐COM).......................................................................................................................................................................8
4DEFAULTSETTINGS......................................................................................................................................................9
5ZB3062SPECIFICATION..........................................................................................................................................10
5.1ReadingSkills.........................................................................................................................................................................13
6PROGRAMMINGTHEZB3062................................................................................................................................13
6.1InterfaceSelection.................................................................................................................................................................14
6.1.1RS232.........................................................................................................................................................................................14
6.1.2TTLLevel232Interface..............................................................................................................................................................17
6.1.3USBHID......................................................................................................................................................................................17
6.1.4USBVirtualCOM........................................................................................................................................................................17
6.2PinAssignments.....................................................................................................................................................................18
7SYSTEMCONTROL......................................................................................................................................................19
7.1Scan.......................................................................................................................................................................................19
7.2Scan.......................................................................................................................................................................................20
7.3Indication..............................................................................................................................................................................21
7.4ThermalandCentering...........................................................................................................................................................26
7.5DecodeSearchMode.............................................................................................................................................................28
7.6OutputSequence...................................................................................................................................................................29
7.7PrintWeight..........................................................................................................................................................................32
7.8VideoReverse........................................................................................................................................................................32
7.9WorkingOrientation..............................................................................................................................................................32
8CODEOPTION...............................................................................................................................................................33
8.1Codabar.................................................................................................................................................................................34
8.2Code39.................................................................................................................................................................................36
8.3Code32.................................................................................................................................................................................38
8.4Interleaved2of5...................................................................................................................................................................38
8.5Code93.................................................................................................................................................................................39
8.6Straight2of5Industrial.........................................................................................................................................................39
8.7Straight2of5IATA................................................................................................................................................................40
8.8Matrix2of5..........................................................................................................................................................................40
8.9Code11.................................................................................................................................................................................41
8.10Code128...............................................................................................................................................................................42
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8.11Telepen.................................................................................................................................................................................43
8.12UPC‐A....................................................................................................................................................................................44
8.13UPC‐E0...................................................................................................................................................................................45
8.14EAN/JAN‐13...........................................................................................................................................................................47
8.15EAN/JAN‐8.............................................................................................................................................................................49
8.16MSI........................................................................................................................................................................................50
8.17PlesseyCode..........................................................................................................................................................................50
8.18GS1DataBarOmnidirectional.................................................................................................................................................51
8.19GS1DataBarLimited..............................................................................................................................................................51
8.20GS1DataBarExpanded..........................................................................................................................................................51
8.21PosiCode................................................................................................................................................................................52
8.22CodablockF...........................................................................................................................................................................52
8.23Code16K...............................................................................................................................................................................53
8.24Code49.................................................................................................................................................................................53
8.25PDF417..................................................................................................................................................................................54
8.26MicroPDF417.........................................................................................................................................................................54
8.27EAN•UCCCompositeCodes....................................................................................................................................................55
8.28PostalCodes..........................................................................................................................................................................57
8.28.1Postnet.......................................................................................................................................................................................57
8.28.2PlanetCode................................................................................................................................................................................57
8.28.3PostalCodes...............................................................................................................................................................................58
8.28.4ChinaPost..................................................................................................................................................................................58
8.28.5KoreaPost..................................................................................................................................................................................59
8.29QRCode................................................................................................................................................................................59
8.30DataMatrix...........................................................................................................................................................................60
8.31MaxiCode..............................................................................................................................................................................60
8.32AztecCode.............................................................................................................................................................................61
9STRINGFORMAT.........................................................................................................................................................62
9.1Prefix/Suffix...........................................................................................................................................................................62
9.2DataFormatting.....................................................................................................................................................................65
9.3DataFormatEditorCommands..............................................................................................................................................66
9.4OCRProgramming.................................................................................................................................................................68
9.5OCRFonts..............................................................................................................................................................................68
9.5.1U.S.CurrencyFont.....................................................................................................................................................................69
9.5.2MICRE‐13BFont........................................................................................................................................................................69
9.5.3SEMIFont...................................................................................................................................................................................69
9.6OCRTemplates......................................................................................................................................................................70
9.7Utilities..................................................................................................................................................................................76
9.8SerialProg.Commands.........................................................................................................................................................78
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10TEST CHART................................................................................................................................................................81
11INTERFACEID..............................................................................................................................................................84
12PRODUCTCODEID.....................................................................................................................................................85
13ASCIICODETABLE......................................................................................................................................................87
14OCRPROG.CHART......................................................................................................................................................88
15PROGRAMCHART.......................................................................................................................................................89
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Disclaimer:
No part of this document may be copied or reproduced in any form or by any means, or transferred to any third party, without the prior
written consent of an authorized representative of ZBA, Inc. (“ZBA”). The information in this document is subject to change without
notice. ZBA assumes no responsibility for any errors or omissions that may appear in this document, and disclaims responsibility for any
consequences resulting from the use of the information set forth herein. ZBA makes no commitments to update or to keep current
information contained in this document. The products listed in this document are not suitable for use in applications such as, but not
limited to, aircraft control systems, aerospace equipment, submarine cables, nuclear reactor control systems and life support systems.
Moreover, ZBA does not recommend or approve the use of any of its products in life support devices or systems or in any application
where failure could result in injury or death. If a customer wishes to use ZBA products in applications not intended by ZBA, said
customer must contact an authorized ZBA representative to determine ZBA’s willingness to support a given application. The information
set forth in this document does not convey any license under the copyrights, patent rights, trademarks or other intellectual property rights
claimed and owned by owned by ZBA. The information set forth in this document is considered to be “Proprietary” and “Confidential”
property
ALL PRODUCTS SOLD BY ZBA ARE COVERED BY THE PROVISIONS APPEARING IN ZBA’S TERMS AND CONDITIONS
OF SALE ONLY, INCLUDING THE LIMITATIONS OF LIABILITY, WARRANTY AND INFRINGEMENT PROVISIONS. ZBA
MAKES NO WARRANTIES OF ANY KIND, EXPRESS, STATUTORY, IMPLIED OR OTHERWISE, REGARDING
INFORMATION SET FORTH HEREIN OR REGARDING THE FREEDOM OF THE DESCRIBED PRODUCTS FROM
INTELLECTUAL PROPERTY INFRINGEMENT, AND EXPRESSLY DISCLAIMS ANY SUCH WARRANTIES INCLUDING
WITHOUT LIMITATION ANY EXPRESS, STATUTORY OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
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1 Document Status
Date Comments
October 30 2009 Initial Draft
To make a request for change, correction, additions or information on references, please contact:
ZBA, Inc.
94 Old Camplain Road
Hillsborough, NJ 08844
Phone: 908-359-2070
Fax 908-595-0909
E-mail: [email protected]
Website : www.zbausa.com
ZBA Inc.
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2 Regulatory items
NOTICE:
These limits are designed to provide a reasonable protection against harmful interface when the equipment is operated under a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interface to radio communications. Operation of this equipment in a residential area is likely to cause harmful interface in which case the
user will be required to correct the interface at his or her own expenses.
Note: All brands and trademarks shall belong to their respective owner.
Note: Specification is subject to changes without notice
.
Using the ZB3062
The ZB3062 automatically scan barcode at a distance.
Simply aim and pull the trigger. Code scanning is performed along the center of the light bar emitted from the reading window. This bar must cover the entire code.
Successful scanning shall be obtained by tilting the scanner with respect to the barcode to avoid direct reflections that impair the reading performance, especially for 2D
barcode.
Recommended Steps
When the required settings have been configured, all settings are stored in non- volatile memory of scanner after reading configuration barcode labels. Recommended steps
are as follows.
1) Set right host interface for your scanner.
2) Set interface to optimize protocol of scanner with your host in interface section.
3) Set system control of scanner, such as specific adjustments double confirm, power saving, indicator and scanning mode which you prefer usage in system control
section.
4) Set code options of scanner for your usage in code option section. You must make sure to enable the symbology first, then Min./Max. code length, code ID checksum
and truncate digits are also converted.
5) Set string format of the scanner, such as preamble, postamble Prefix, suffix, code ID and code name transmission for your application in string format section.
Note: If the scanner is still not working properly. Please contact your dealer for further information.
FCC: This device complies with Part 15 of the FCC Rules, (1) This device may not cause harmful interface,
and (2) This device must accept any interface received, including interface that may cause undesirable
operation.
CE: This product conforms to the following standards
EMC:EN55022:2006+A1:2007, class B EN55024:1998+A1:2001+A2:2003
BSMI : This device is compliant with requirement of BSMI and granted ID No. R3A078
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3 Introduction
3.1.1 RS232
1) Disconnect power to the terminal/computer.
2) Connect the external power supply (DC adapter) to the serial interface cable of the scanner.
3) Plug the serial connector into the serial port on the back of your computer/terminal. Tighten the two screws to secure the connector to the port.
4) Plug the power pack into power source.
5) Once the scanner has been fully connected, turn the terminal / computer power back on.
3.1.2 USB (HID)
1) Connect the USB cable between scanner and PC.
2) Windows will automatically detect the USB device.
3.1.3 USB (Virtual-COM)
1) Install driver, USB Serial Emulation Driver, from CD-ROM, The driver will use the next available COM port number
2) Connect the USB cable between scanner and PC.
3) Windows will automatically detect the USB device.
Note: If any of the above operation is incorrect, turn off thepower immediately and check any improper connections. Go through all above steps again.
3.1 Installation
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4 Default settings
For each barcode shown as below:
V= Enabled as default setting
-= Not supported
Empty space = Not enabled at default setting
Code Type Read
Enable
Checksum
Verification
Enable
Checksum
Transmission
Enable
Code
ID
UPC-A V V V c
UPC-E0 V V V E
UPC-E1 E
EAN-13 V V V d
EAN-8 V V V D
Code-39 V b
Interleaved
2 of 5 V e
Industrial
2 of 5 - - e
IATA 2 of 5 f
Matrix 2 of 5 m
Codabar V a
Code-128 V j
Code-93 V i
Code-11 V (2 digits) h
MSI g
Plessey n
GS1 DataBar
Omnidirectional V- - y
GS1 DataBar
Limited V- - y
GS1 DataBar
Expanded V- - y
PosiCode A&B V W
Codablock F q
Code 16K o
Code 49 V I
PDF 417 V r
MicroPDF 417 V R
EAN UCC
Composite y
Postnet P
Planet Code L
British Post B
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Canadia Post C
Kix Post
(Netherlands) K
Australian Post A
Japanese Post J
China Post Q
Korea Post ?
QR Code V O
Data Matrix V w
MaxiCode V x
Aztec Code V z
Aztec Runes z
5 ZB3062 Specification
Specification Model ZB3062
Operational
Light Source 626 nm ± 30 nm Visible Red LED
Aiming Source 526 nm ± 30 nm Visible Green LED
Optical System 752 x 480 CMOS sensor
Motion
Tolerance 4 inches / sec
Depth of Scan
Field
(PCS=90%,10
mils)
1D : 37 ~ 175 mm ( CODE 39,)
2D : 62 ~ 137 mm ( QR code )
Resolution
(min) 1D : 0.127 mm (5 mils)
2D : 0.21 mm ( 8 mils)
Print Contrast 30% or more
Focal Point 114 mm ( 4.5 inches ) from lens plate
Scanning Angle Pitch: ± 40° Skew: ±40°
Rotational
Sensitivity 360˚
Decode
Capability
Auto-discriminates all standard barcodes; Other
symbologies can be ordered optionally
Beeper
Operation
Volume x 3 and Frequency x 3 or
no beep
Indicator Blue led and adjustable beeper
Mechanical
Length 165.1 mm
Width-handle 32 mm
Width-head 72.8 mm
Depth-handle 54.7 mm
Depth-head 82.5 mm
Weight 146
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Cable Straight 2.0 m
Connector type RJ-45 phone jack connector
Case material ABS
Cushion
material Rubber
Electrical
Input Voltage 3.5 ~ 5.5 VDC
Power RS232 USB HID
Operating Max 300mA @ 5V
Standby Max 55mA@
5V Max 50mA@ 5V
Low Power
Mode Max
30mA@5V *
Agency listing EMI: FCC, CE, BSMI
Safety: UL, BSMI, CB
Environmental
Operating
Temperature 0℃to 50℃
(32℉to 122℉)
Storage
Temperature -20℃to 60℃
(-4℉to 140℉)
Humidity Up to 95% relative humidity, non-condensing @
50℃
Light Level Dark to 100,000 Lux.
Shock 24 drops from 1.5 m to concrete
Resistance IP 42
Contaminants Seals to resist airborne particulate contaminants
Ventilation None required
Programming
Programming
method
1.Executing DOS Command by RS-232 or USB
Virtual COM.
2. A scanner reads the programming codes.
Program
upgrade Enabled built-in flash memory
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Programmable
characteristics
Code type selection, check digit selection
Decoding option Decoding option Transmitted
character delay, Header selection, trailer selection,
message suffix, good read beep tone and volume,
scanner trigger selection
Keyboard emulation type (intermessage delay,
keyboard type and keyboard language)
Serial interface type (ACK/NAK, Xon/Xoff,
RTS/CTS, good read LED control, start/stop bits)
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5.1 Reading Skills
The engine has a view finder that projects a bright red or green aiming beam that corresponds to the engine’s horizontal field of view. The aiming beam should be centered
over the bar code, but it can be positioned in any direction for a good read.
The aiming beam is smaller when the engine is closer to the code and larger when it is farther from the code. Symbologies with smaller bars or elements (mil size) should be
read closer to the unit. Symbologies with larger bars or elements (mil size) should be read farther from the unit. To read single or multiple symbols Linear bar code 2D
Matrix symbol (on a page or on an object), hold the engine at an appropriate distance from the target, send a trigger command, and center the aiming beam on the symbol. If
the code being scanned is highly reflective (e.g., laminated), it may be necessary to tilt the code +5° to prevent unwanted reflection.
6 Programming the ZB-3062
ZB-3062 Series Scanner
To program the ZB-3062, you must scan a series of programming barcodes in the correct order. On the last page of this manual you will see a table of alphanumeric
barcodes, which are used to program the various options as peer your application needs.
To program each option, you must:
1. Scan the Program barcode on the parameter setting part.
2. Enter the option mode by scanning the option barcodes (also on the Parameter setting part).
3. To the right of the option barcode, the necessary alphanumeric inputs are listed. Scan these alphanumeric entries from the Program Chart. To confirm
above steps, you must scan the Save barcode.
.
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6.1 Interface Selection
This decoder built-in scanner comes in one model and supports interfaces such as RS232 serial, USB virtual COM and USB HID. In most of the cases,
simply selecting an appropriate cable and configure the proper interface by following interface selection.
Interface selection: You can change factory interface default (USB Virtual COM ) for other type interface. By plugging different cables, setting right
interface, then scan the interface barcode, power cycle the scanner will be changed to another interface. However, you must make sure which cable you need.
6.1.1 RS232
RS-232 Interface
USB HID (PC)
USB HID (MAC)
*USB Virtual COM
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RS-232 (continued)
Default Setting: Baud Rate: 115200 bps; Data Format 8 data bits, no parity bit, 1 stop bit
Baud Rate
300
600
1200
2400
4800
9600
19200
38400
57600
*115200
Data Bits sets the word length at 7 or 8 bits of data per character. If an application requires only ASCII Hex characters 0 through 7F decimal (text, digits,and punctuation),
select 7 data bits. For applications which require use of the full ASCII set, select 8 data bits per character. Default = 8.
Stop Bits sets the stop bits at 1 or 2. Default = 1.
Parity provides a means of checking character bit patterns for validity. Default = None.
Data Format
7 Data,1 Stop, Parity Even
7 Data,1 Stop, Parity None
7 Data,1 Stop, Parity Odd
7 Data,2 Stop, Parity Even
7 Data,2 Stop, Parity None
7 Data,2 Stop, Parity Odd
8 Data,1 Stop, Parity Even
*8 Data,1 Stop, Parity None
8 Data,1 Stop, Parity Odd
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RS-232 continued
RTS/CTS-If the scanner wants to send the barcode data to host computer, it will issue the RTS signal first, wait for the CTS signal from the host computer, and then
perform the normal data communication. If there is no replied CTS signal from the host computer after the timeout (Response Delay) duration, the scanner halts
transmission until it detects another active CTS signal.
Xon/Xoff- When the host computer is unable to accept data, it sends a Xoff code to inform the scanner to suspend data transmission, and Xon to continue.
ACK/NAK- When the ACK/NAK protocol is used, the scanner waits for an ACK (acknowledge) or (not acknowledge) from the host computer after data transmission, and
will resend in response to a NAK.
Response Delay
The unit stays awake to receive data until the RS-232 Receiver Time-Out expires. A trigger command resets the time-out. When an RS-232 receiver is sleeping, a character
may be sent to wake up the receiver and reset the time-out.A transaction on the CTS line will also wake up the receiver. The receiver takes 300 milliseconds to completely
wake up. Change the RS-232 receiver time-out by scanning the bar code below, then scanning digits from the inside back cover of this manual, then scanning Save. The
range is 0 to 300 seconds. Default = 0 seconds (no time-out - always on).
Handshaking
RTS/CTS On
XON/XOFF On
ACK/NAK On
Response Delay
*RTS/CTS Off
*XON/OFF Off
*ACK/NAK Off
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6.1.2 TTL Level 232 Interface
The ZB-3062 provides a TTL level serial 232 communication link. TTL Level 232Inverted is the “normal” mode that allows direct communication from the
ZB-3062 to a standard PC RS-232 serial port with the use of cable Non-Inverted serial TTL communication is provided to allow direct connection to a TTL
UART port, or to an RS-232 driver integrated circuit.
Note that if the TTL Level 232 Non-Inverted bar code is scanned, the ZB-3062 will no longer communicate with a standard PC RS-232 port.TTL Level 232
Inverted with Polarity. Override allows direct communication from the ZB-3062 to a standard PC RS-232 serial port with the use of cable.
This setting also allows you to override the polarity externally.
Default = TTL Level 232 Inverted with Polarity Override.
TTL Level 232 Inverted
*TTL Level 232 Inverted
with Polarity Override
TTL Level 232 Non-Inverted
6.1.3 USB HID
Scan the following code to program the ZB-3062 for USB HID bar code imagers.
USB HID (PC)
USB HID (MAC)
6.1.4 USB Virtual COM
Scan the following code to program the ZB-3062 to emulate a regular RS-232-based COM port. If you are using a PC, you will need to download a driver
from CD-ROM, The driver will use the next available COM port number
USB Virtual COM
CTS/RTS Emulation & ACK/NAK Mode
CTS/RTS On
ACK/NAK On
*CTS/RTS Off
*ACK/NAK Off
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6.2 Pin Assignments
10-pin RJ-45 Connector to Scanner Side
Pin RS-232 USB
1 NC NC
2 VCC VCC
3 TXD TXD
4 NC NC
5 NC NC
6 CTS D+
7 RXD D-
8 RTS RTS
9 GND GND
10 GND GND
Connector to Host Side:
Pin Definition USB
1 NC +
2 TXD D+
3 RXD D-
4 NC -
5 GND *
6 NC *
7 CTS *
8 RTS *
9 VCC *
1 2
4
3
5 6
7 8
9
10
4
2
3
1
8
6
9
7
5
4
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7 System Control
7.1 Scan
Scanning output:
You can set the image size to a VGA resolution to accommodate older applications that require a smaller image size. When Image VGA is set to On, the
resultant image is 640x480 pixels. When Image VGA is Off, the image is 752x480 pixels.
Scanning mode:
Manual/Serial Trigger Mode
You can activate the imager either by providing an external hardware trigger, or using a serial trigger command. When in manual trigger mode, the imager
scans until a bar code is read, or until the hardware trigger is released.
When in serial mode, the imager scans until a bar code has been read or until the deactivate command is sent. In serial mode, the imager can also be set to
turn itself off after a specified time has elapsed (see Read Time-Out, which follows).
Read Time-Out
Use this selection to set a time-out (in milliseconds) of the imager’s trigger when using serial commands to trigger the imager, or if the imager is in manual
trigger mode. Once the imager has timed out, you can activate the imager either by
pressing the trigger or using a serial trigger command. After scanning the Read Time-Out bar code, set the time-out duration (from 0-300,000 milliseconds)
by scanning digits from the inside back cover, then scanning Save. Default = 0 (infinite, or no time-out).
Manual Trigger, Low Power (For RS-232 only)
The imager powers down until the trigger is pulled. When the trigger is pulled, the imager powers up and operates until there is no triggering for the time set
with the Low Power Time-Out bar code below. There is a delay of up to one second in operation when the imager is first triggered, but there is no delay
when operating in low power time-out mode.
Low Power Time-Out Timer
Scan the Low Power Time-Out bar code to change the time-out duration (in seconds). Then scan the time-out duration (from 0-300 seconds) from the inside
back cover, and Save. Default = 120 seconds.
If the unit remains idle during the low power time-out interval, the unit goes into low power mode. Whenever the trigger is enabled, the low power time-out
timer is reset.
Presentation Mode
This programs the imager to work in Presentation mode. The LEDs are either off or at the lowest power for ambient conditions until a bar code is presented
to the imager. Then the LEDs turn on automatically to read the code. Presentation Mode uses ambient light to detect the bar codes. If the light level in the
room is not high enough, Presentation Mode may not work properly.
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7.2 Scan
Scanning Output
VGA Off
*VGA On
Scanning Mode
*Manual/Serial Trigger
Read Time-Out
Presentation Mode
Manual Trigger, Low Power
Low Power Time-Out
Presentation LED Behavior after Decode
When an imager is in presentation mode, the LEDs remain on and continue scanning for a short time after a bar code is decoded. If you wish to turn the
LEDs off immediately after a bar code is decoded, scan the LEDs Off bar code, below. Default = LEDs On.
Presentation LED Time-Out
When using Presentation LED Behavior after Decode (above), you may want to set the time the LEDs remain off after a decode. To set the duration of this
delay, scan the bar code below, then set the time-out by scanning digits (0 - 9,999 ms) , then scanning Save. Once the unit has completed this time-out, it
will immediately resume scanning.
Presentation Sensitivity
Presentation Sensitivity is a numeric range that increases or decreases the imager's reaction time to bar code presentation. To set the sensitivity, scan the
Sensitivity bar code, then scan the degree of sensitivity (from 0-20) from the inside back cover, and Save. 0 is the most sensitive setting, and 20 is the least
sensitive. Default = 1.
Hands Free Time-Out
The Presentation Modes is referred to as “hands free” modes. If a trigger command is sent, or the hardware trigger is pulled when using a hands free mode,
the imager changes to manual trigger mode. You can set the time the imager should remain in manual trigger mode by setting the Hands Free Time-Out.
Once the time-out value is reached, (if there have been no further trigger pulls) the imager reverts to the original hands free mode. Scan the Hands Free
Time-Out bar code, then scan the time-out duration (from 0-300,000 milliseconds) from the inside back cover, and Save. Default = 5,000 ms.
Presentation
*LEDs On
LEDs Off
LED Time-Out
LED Time-Out Duration
Hands Free Time-Out
Sensitivity
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