Zebex Z-3060 User manual

Z-3060
Handheld Omnidirectional Laser Scanner
Service Guide
Revision History
Changes to the original manual are listed below:
Version Date Description of Version
1.0 April. 20, 2011 Initial release
1.1 Jan.11, 2013 Updated scan engine

SERVICE GUIDE
Preface
Important Notice
This equipment generates, uses and can radiate radio frequency energy. If not installed and used in accordance
with the instructions in this manual, it may cause interference to radio communications. The equipment has been
tested and found to comply with the limits for a Class A computing device pursuant to EN55022 and 47 CFR, Part 2
and Part 15 of FCC Rules. These specifications are designed to provide reasonable protection against interference
when operated in a commercial environment.
For CE-countries:
It is in conformity with the CE standards. Please note that a CE-Marked power supply unit should be used to
conform to these standards.
Radio and television interference
Operation of this equipment in a residential area can cause interference to radio or television reception. This can be
determined by turning the equipment off and on. The user is encouraged to try to correct the interference by one or
more of the following measures:
Re-orientate the receiving antenna
Relocate the device with respect to the receiver
Move the device away from the receiver
Plug the device into a different outlet so that the device and the receiver are on different branch circuits
If necessary, the user should consult the manufacturer, an authorized dealer or experienced radio/television
technician for additional suggestion. The user may find the following booklet prepared by the Federal
Communications Commission helpful:“How to ldentify and Resolve Radio-TV Interference Problems”. This
booklet is available from the U.S. Government Printing Office,
Washington, DC 20402, Stock No. 004000003454.
No warranty of any kind is made in regard to this material, including, but not limited to, implied warranties of
merchantability or fitness for a particular purpose. We are not liable for any errors contained herein nor incidental or
consequential damages in connection with furnishing, performance or use of this material.
No part of this document may be reproduced, transmitted, stored in a retrieval system, transcribed, or translated
into any language or computer language in any form or by any means electronic, mechanical, magnetic, optical,
chemical, manual or otherwise, without express written consent and authorization.
We reserve the right to make changes in product design without reservation and without notification. The material
in this guide is for information only and is subject to change without notice.
All trademarks mentioned herein, registered or otherwise, are the properties of their various respective owners.
For CE-Countries
This scanner is in conformity with CE standards. Please note that an approved, CE-marked power supply unit should be used in order to
maintain CE conformance.
Guidance for Printing
1. This programming guide is in A5 size. Please double check your printer setting before printing it out.
2. When printing barcodes for programming, the use of a high-resolution laser scanner is strongly suggested for the best scan result.
Laser Safety
The laser scanner complies with safety standard IEC 60825 -1for a Class I laser produce. It also complies with CDRH as applicable to a Class
IIa laser product. Avoid long term staring into direct laser light.
Radiant Energy: The laser scanner uses one low-power visible laser diodes operating at 650nm in an opto-mechanical scanner resulting in less
than 3.9μW radiated power as observed through a 7mm aperture and averaged over 10 seconds.
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SERVICE GUIDE
Do not attempt to remove the protective housing of the scanner, as unscanned laser light with a peak output up to 0.8mW would be accessible
inside.
Laser Light Viewing: The scan window is the only aperture through which laser light may be observed from this product. A failure of the
scanner motor, while the laser diode continues to emit a laser beam, may cause emission levels to exceed those for safe operation. The
scanner has safeguards to prevent this occurrence. If, however, a stationary laser beam is emitted, the failing scanner should be disconnected
from its power source immediately.
Adjustments: Do not attempt any adjustments or alteration of this product. Do not remove the protective housing of the scanner. There are no
user-serviceable parts inside.
Optical: The use of optical instruments with this product will increase the eye hazard. Optical instruments include binoculars, magnifying
glasses, and microscopes but do not include normal eye glasses worn by the user.
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
This manual is in A4 format. Please check your printer setting before printing it out.
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SERVICE GUIDE
Table of Contents
Preface..........................................................................................................................................................................2
Important Notice ....................................................................................................................................................................2
Table of Contents..........................................................................................................................................................4
Introduction ...................................................................................................................................................................5
Product Overview...................................................................................................................................................................5
Scanner Parts..........................................................................................................................................................................6
Take Apart ....................................................................................................................................................................7
Before You Start ....................................................................................................................................................7
Important Instructions ..................................................................................................................................................7
Tools to Prepare .....................................................................................................................................................................7
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SERVICE GUIDE
Introduction
The scanner, combining with omnidirectional scanning performance and handheld convenience, it is ergonomically
facilitates scanning of large items that is unable to be presented to any counter-top scanner. It is also equipped with
single line scanning capability and in stand operation with exclusively designed adjustable stand to benefit for any
kind of applications required. The scanner has a built-in high speed decoder and instantly decodes any popular 1D
symbology and optional in decoding of RSS group barcodes. It is also equipped with multi-interface communication,
which supports RS-232, keyboard and as well as USB interface.
The reading status can be checked with the LED indicator, and buzzer. The scanner operates with +5VDC from
Host or external power supply unit.
The scanner includes key features as,
Button switch in between omnidirectional and single–line scanning capability, ideal for increasing your
operating efficiency.
Powerful 20-line scan pattern yields
1400 scans per second for omnidirectional scanning
74 scans per second for single-line scanning
Implement with the proprietary real-time hardware decoding technology that ensures instant
recognition and decoding barcodes
Ideal for applications at:
Retail
Point-of-Sale
Logistic tracking
Administration
Inventory control
Manufacturing
Product Overview
Buzzer Exit Window
LED Indicator
Object Detector
Function
button Buzzer
Scan Trigger
Pin Hole
Cable
Connection
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SERVICE GUIDE
Scanner Parts
The scanner includes the following parts:
1
2 3
4
6
5
7
8
9 10
11
12
13 14 16
15 17
18
19 20
21 22
NO. P/N Name Quantity
1 600-430600-041 Front cover 1
2 160-202100-030 Connector cable 2
3 613-306003-201 Buzzer board assembly 2
4 521-202000-4R0 Self-tapping screw M1.6-4.0mm,flat,Philips head 14
5 684-100000-312 IR dust cover (Class 2) 1
6 521-003000-8R0 Self-tapping screw,M2-8.0mm,round, Philips head 4
7 600-430600-051 Bottom cover 1
8 560-130510-691 Trigger 1
9 613-306004-201 IR board assembly 1
10 563-100000-031 Opto Interrupter base 1
11 684-100000-301 Dust cover 1
12 863-306002-502 Scan engine 1
13 031-005010-600 10 pin FFC cable 1
14 031-006508-000 8 pin FFC cable 1
15 613-306002-202 LED board assembly 1
16 613-306008-201 Magnetic SW board assembly 1
17 613-051H05-202 Module jack adaptor assembly 1
18 603-030600-161 LED & logo trigger rubber seal 1
19 560-030600-951 Top case 1
20 560-030600-941 Bottom case 1
21 603-030500-121 Trigger rubber seal 1
22 613-306001-203 Main board assembly 1

SERVICE GUIDE
Take Apart
Before You Start
Important Instructions
•Read these instructions completely before you begin.
•Follow all instructions.
•Heed all warnings.
Tools to Prepare
•Philips screwdriver.
•Soldering iron
Please follow these steps to take apart Z-3060.
1. Remove the bottom cover from the scanner.
2. Remove the front cover of the scanner.
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SERVICE GUIDE
3. Remove the screws pointed in red arrows.
4. Separate the top case from the bottom case and remove the FFC cable as shown in red square.
5. Remove the FFC cable from the scan engine in red square.
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SERVICE GUIDE
6. Remove the FFC cable shown in red square from the main board.
7. Remove the module jack adapter by lifting it upward.
8. Remove the cables connected to IR board assembly and buzz board assembly in red squares from the main
board.
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SERVICE GUIDE
9. Remove the screws from the LED board as pointed in red arrows.
10. Lift the main board assembly upwards to remove the main board assembly.
11. Remove the trigger rubber seal.
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SERVICE GUIDE
12. To remove the buzzer board assembly, dissolve the plastic rods pointed in red arrows using a soldering iron
and remove the connector cable. Please note that plastic rods will be damaged and hot glue will be needed to
install the new buzzer board.
13. Gently bend the snatch pins on the trigger inwards as illustrated to remove the trigger. Be careful not to break
the pins.
14. Remove the screws on the IR board assembly and remove the IR board assembly.
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SERVICE GUIDE
15. Remove the opto interrupter base from the IR board.
16. Remove the screws from the magnetic SW board assembly and remove the magnetic SW board assembly.
17. Remove the screws from the LED board on the top case.
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SERVICE GUIDE
18. Remove the LED board and the connector cable.
19. Remove the FFC cable from the buzzer board assembly.
20. Remove the LED & logo trigger rubber seal from the top case.
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SERVICE GUIDE
21. To remove the buzzer board assembly, dissolve the plastic rods pointed in red arrows using a soldering iron
and remove the connector cable. Please note that plastic rods will be damaged and hot glue will be needed to
install the new buzzer board.
Note: To assemble the scanner, start from the last step and work your way backwards and go over every step
slowly.