Zebex Z-5132 User manual

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Z‐5132ImageScanModulei
2DIma
g
eScanModule

iiZ‐5132ImageScanModule
RevisionHistory
Changestotheoriginalmanualarelistedbelow:
VersionDateDescriptionofVersion
1.02020/08/20Initialrelease

Z‐5132ImageScanModuleiii
ImportantNotice
Nowarrantyofanykindismadeinregardtothismaterial,including,but
notlimitedto,impliedwarrantiesofmerchantabilityorfitnessfora
particularpurpose.Wearenotliableforanyerrorscontainedhereinor
incidentalorconsequentialdamagesinconnectionwithfurnishing,
performanceoruseofthismaterial.
Nopartofthisdocumentmaybereproduced,transmitted,storedina
retrievalsystem,transcribed,ortranslatedintoanylanguageorcomputer
languageinanyformorbyanymeanselectronic,mechanical,magnetic,
optical,chemical,manualorotherwise,withoutexpresswrittenconsent
andauthorization.
Wereservetherighttomakechangesinproductdesignwithout
reservationandwithoutnotification.Thematerialinthisguideisfor
informationonlyandissubjecttochangewithoutnotice.
Alltrademarksmentionedherein,registeredorotherwise,arethe
propertiesoftheirvariousrespectiveowners.
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Copyright©2020.Allrightsreserved.
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ForCE‐countries
ThisscannerisinconformitywithCEstandards.Pleasenotethatan
approved,CE‐markedpowersupplyunitshouldbeusedinorderto
maintainCEconformance.
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GuidanceforPrinting
1. ThismanualisinA5size.Pleasedoublecheckyourprintersetting
beforeprintingitout.
2. Whenprintingbarcodesforprogramming,theuseofahigh‐resolution
laserprinterisstronglysuggestedforthebestscanresult.
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ivZ‐5132ImageScanModule
TableofContents
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ImportantNotice....................................................................................iii
Introduction.............................................................................................1
ScanAngles ...........................................................................................2
ScanZone ..............................................................................................3
Installation...............................................................................................4
Mounting...............................................................................................4
ExternalFrontWindowAngleandDistance .........................................8
DesignReference ..................................................................................9
Case1:ReadingQRcodeonPhoneScreen...........................................9
Case2:LargeWindowforIDcardsReading....................................... 10

Z‐5132ImageScanModule1
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INSTALLATIONGUIDE
Introduction
Highscanningspeedwithoutcompromisingperformance,thedeviceisa
powerful2Dimagescanenginethateasilydecodesmost1Dand2D
barcodeswithintuitiveaimingaccuracy.Italsosupportsstandardserial,
USBinterfacethatcanbeeasilyintegratedwithmosthardwareplatform.
Thecompactdimensionmakesinstallationeffortlesseveninthemost
space‐constrainedproducts,includingmobilecomputers,kiosks,lottery
machineandmore.Thedeviceistheperfectsolutionformanyindustries.
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•Ultrasmallsize
•Noseparatedecoderboardrequired
•Flexibleinterfacecommunications
•Outstanding1Dand2Dscanningperformance
•Capturesbarcodesonmobilephone,tablet,orcomputerscreens
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2Z‐5132ImageScanModule
INSTALLATIONGUIDE
ScanAngles
Seethefollowingillustrationsfortheeffectivebarcodereadingangles.
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Z‐5132ImageScanModule3
INSTALLATIONGUIDE
ScanZone
Theeffectivereadingdistanceforthescannerisillustratedasbelow.
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Differentqualityanddensityofabarcodecouldeffectit’s
decodedepthoffield.Usuallywhenabarcodehaspoor
printingqualityorhighdensity,thedepthoffieldwouldbe
shorter.Itishighlysuggestednotplacethebarcodelabelat
theextremesofdepthoffieldasitisofteneasytomoveout
fromthereadingrange.
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4Z‐5132ImageScanModule
INSTALLATIONGUIDE
Installation
Mounting
Inthissection,wewillintroducehowtomountthescanengineintoyour
design.
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Atthebackofscanengine,therearetwoscrewholesreservedfor
mounting,thescanenginecanbefixedinanypositionandanyangle
withoutanydegradationinperformance.Andtoensurethescanner
reachesitsbestperformance,thefollowingpointsneedtobenoticed
whenmountingthescanner:

Toavoiddirectsunlightoranyotherbrightlightsourceilluminating.
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Whenplacingthebarcodelabel,onemustbecarefulnottoovertilt,skew
and/orpitchthebarcode.
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Toavoidputtingthescannerinspeculareflectionposition,theCMOS
sensorwillnotsensethereadingofanybarcodesiftheLEDlightreflects
straightback.
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Thebarcodemustbeplacedwithintheeffectivedepthoffield(D.O.F.)
area,theeffectivereadingdistanceforthebarcodefromthescanner.
Itstheoryislikeacamera,iftheobjectisplacedwithinthefocalrange,
andtheimageappearsclearly.Butiftheobjectisoutsidethefocal
range,theimagethenisblurred.Anddifferentqualityanddensityof
barcodescouldaffectitsD.O.F.;usuallyalowerpieceorhighdensityof
barcode,itsdepthoffieldisshorter.Itissuggestedtoavoidusingdepth
offieldextremesrange,barcodeiseasilymovedawayfromthereading
range.
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Z‐5132ImageScanModule5
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INSTALLATIONGUIDE
Forbestplacingposition,pleaserefertotheDecodeDepthofField
drawing.

ThermalConsiderations
ElectroniccomponentsintheZ‐5132willgenerateheatduringthecourse
oftheiroperation.OperatingtheZ‐5132incontinuousmodeforan
extendedperiodmaycausetemperaturestoriseonMPUanddecoder
chip.Overheatingcandegradeimagequalityandaffectscanning
performance.Giventhat,thefollowingprecautionsshouldbetakeninto
considerationwhenintegratingtheZ‐5132.
1. Reservesufficientspaceforgoodaircirculationinthedesign.
2. AvoidwrappingtheZ‐5132withthermalinsulationmaterialssuchas
rubber.
3. Increasethethermalstrategytoreducethescanningengine
continuousoperatingtemperature.

6Z‐5132ImageScanModule
INSTALLATIONGUIDE
Dimensions:
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Z‐5132ImageScanModule7
INSTALLATIONGUIDE
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StructureOutline:
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8Z‐5132ImageScanModule
INSTALLATIONGUIDE
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ExternalFrontWindowAngleandDistance
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Suggestasbelow:
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External Window Spec
Material Thickness
(mm)
Coating
Min Angle
(+C) (-C)
Acrylic 3mm N 27
Acrylic 5mm N 25
Acrylic 10mm N 15
Glass 3mm N 27
Acrylic 3mm 2 side 7

Z‐5132ImageScanModule9
INSTALLATIONGUIDE
DesignReference
Case1:ReadingQRcodeonPhoneScreen
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ToreadQRcodeonthemobilephone,placethemoduledownwardfor
scanning.
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Suggestdistanceasbelow:
Unit:mm
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SuggestParameter:changetoPhonemodeforoptimisedresults
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PhoneMode
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10Z‐5132ImageScanModule
INSTALLATIONGUIDE
Case2:LargeWindowforIDcardsReading
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AreflectivemirrorcanbeusedtoachieveagoodreadingoftheQRcode
ontheIDcardandmobilephone.

Thereferencedesignisasfollowsandattachedfiles:
Z‐5132_refract_module.stp
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Z‐5132ImageScanModule11
INSTALLATIONGUIDE
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Suggestangleofthereflectivemirror:
Theangleofthereflectivemirrorofabout33degreesisrecommended,
whichcanreducethereflectionofsomelights.
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12Z‐5132ImageScanModule
INSTALLATIONGUIDE
Afterusingreflectivemirror,itisrecommendedtochangetheparameters
asfollows:
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Image:switchtoMirrorModeEnable.
MirrorModeEnable.MirrorModeDisable
 
(Default)
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Illumination&AimingLightcontrol:
Ifreflectionsexistafterusingthereflectorandthereadingperformanceis
poor,itisrecommendedtochangetheparametersaccordingtothe
followingsteps:
Illumination:
ILLUM:Disable ILLUM:Enable
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ILLUM:LowILLUM:MiddleILLUM:High
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(Default)
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Aiming:
AIM:DisableAIM:Enable
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(Default)
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