Zero AEROLYTE PRN 6060-A User manual

NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material, and the information
relating to these products, are intended for knowledgeable,
experienced users. It is the responsibility of the user to insure that
proper training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to: the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates regarding production rates or finishes are the
responsibility of the user and must be derived solely from the user’s
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
the suitability of or engineering balance of or compliance with
regulations or standard practice of any such combination of products
or components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating, dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
AEROLYTE Pressure Cabinets
Models PRN 6060-A and 7070A G2
O. M. 27789
DATE OF ISSUE: 04/15
REVISION: A, 10/16
© 2016 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone [phone]
Fax [phone]
Email: [email protected]
www.clemcoindustries.com

AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 1
© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
1.0 INTRODUCTION
1.1 Scope of Manual
1.1.1 These instructions cover set-up, operation,
maintenance, troubleshooting, optional accessories,
and replacement parts for Aerolyte 6060A and 707A G2
pressure dry stripping (non-aggressive media blasting)
pressure cabinets. The instructions cover the operation
of all pull-thru reclaimer and the installation of the dust
collector. The following supplemental manual is
provided for the RPH dust collector.
RPH Dust collectors, manual stock no. ....... 21449
1.1.2 The instructions contain important information
required for safe operation of the cabinet. Before using
this equipment, all personnel associated with the blast
cabinet operation must read this entire manual, and all
accessory manuals to become familiar with the
operation, parts and terminology.
1.2 Safety Alerts
1.2.1 Clemco uses safety alert signal words, based
on ANSI Z535.4-2011, to alert the user of a potentially
hazardous situation that may be encountered while
operating this equipment. ANSI's definitions of the
signal words are as follows:
This is the safety alert symbol. It is
used to alert you to potential physical
injury hazards. Obey all safety
messages that follow this symbol to
avoid possible injury or death.
NOTICE
Notice indicates information that is considered
important, but not hazard-related, if not
avoided, could result in property damage.
CAUTION
Caution indicates a hazardous situation that, if
not avoided, could result in minor or moderate
injury.
W
ARNING
Warning indicates a hazardous situation that, if
not avoided, could result in death or serious
injury.
DANGER
Danger indicatesahazardous situation that,
if not avoided, will result in death or serious
injury.
1.3 General Description
1.3.1 Aerolyte pressure cabinets enclose the blasting
environment to provide efficient blasting while
maintaining a clean surrounding work area. Production
rates are influenced by size of nozzle, compressor
output, working pressure, type and size of media, angle
and distance of the nozzle from the blast surface.
Aerolyte pressure cabinets consist of four major
components:
1. Cabinet Enclosure
2. Reclaimer
3. Blast Machine
4. Dust Collector
Refer to Figure 1 for a typical arrangement and callout
of components. The overall height of the RPH-2 is
approximately 10-feet, 4-inches, and increases to 12-ft
when the top access door is open.
1.4 Theory of Operation
1.4.1 Once the components are correctly setup and
turned on, the cabinet is ready for operation by
actuation of the foot pedal. Fully depressing the foot
pedal pressurizes the blast machine, causing the media
to be propelled through the blast hose and out the
nozzle. After striking the object being blasted, the blast
media, fines, dust, and by-products generated by
blasting, fall through the mesh worktable into the
cabinet hoppers. These particles are then drawn into
the reclaimer for separation. Lightweight dust and fines
remain airborne and are drawn out to the dust collector.
Heavier reusable media fall through the screen into the
reclaimer hopper for reuse. The dust collector traps dust
and fines and discharges clean air. When the foot pedal
is released, blasting stops, the blast machine
depressurizes, and stored media refills the machine.

AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 2
© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
Figure 1
1.5 Blast Machine and Remote Controls
1.5.1 Clemco blast machines (pressure vessels) are
certified to conform to the ASME (American Society of
Mechanical Engineers) Boiler and Pressure Vessel Code,
Section VIII, Division 1. It is the owner’s responsibility to
maintain the integrity of the vessel in accordance with the
requirements of state regulations. Regulations may
include regular inspection and hydrostatic testing as
described in National Board inspection code and
jurisdictional regulations and /or Laws.
WARNING
Welding, grinding, or drilling on the blast
machine could weaken the vessel. Compressed
air pressure could cause a weakened blast
machine to rupture, resulting in death or
serious injury. Welding, grinding, or drilling on
the vessel, without a National Board R stamp,
voids the Clemco ASME certification.
1.5.2 All welding repairs to the vessel must be
performed by certified welders at shops holding a
National Board R Stamp. Welding performed by any
welder not properly qualified per the ASME code voids
the Clemco ASME certification.
1.5.3 Do not exceed the maximum working pressure
rating (PSI) of the blast machine. The maximum
pressure rating is stamped into ASME nameplate which
is welded to the side of the vessel.
WARNING
Excessive compressed air pressure could
cause a blast machine to rupture. To prevent
serious injury or death, do not exceed the rated
pressure of the blast machine.
1.5.4 OSHA does not require pressure relief valves
on blast machines when air compressors supplying air
to the blast machines are built to ASME(1) code and
comply with OSHA(2) regulations. OSHA regulation
Some items rotated for clarity
Blast Nozzle
Reclaimer
Blast Hose
Blast Machine
Light-Lined
Flex Hose
Blo
w
-off Hose
* Pilot Regulator
* Control Panel
Light Assembly
Foot Pedal
Blow-off
Nozzle
Air Intake Stack w/Damper
Exhaust Hose
To muffler on rear cabinet wall
RPH Dust Collector
Dust Collector Damper
Unlined Flex Hose
Externally Adjustable Vortex
Debris
Screen
On-Off Switch
Door Interlock
* Controls vary from those
shown when doors are installed
on both side of cabinet.
Compressed-Air Filter
Attachment fo
r
compressed air suppl
y

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© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
1910.169 refers to the ASME code when describing the
necessity of pressure relief valves on compressed air
equipment. DO NOT operate blast machines with air
compressors that are not equipped with properly-
functioning pressure relief valves.
(1) American Society of Mechanical Engineers, Boiler and Pressure
Vessel Code, Section VIII, Division 1,
(2) Occupational Safety and Health Administration, 29 CFR 1910, 169.
1.5.5 The piping on the blast machine does include a
relief valve that set to vent at 65 psi. Its only purpose is
to serve as an audible signal that pressure is above
normal pressure settings for non-aggressive media and
delicate substrates.
1.5.6 When the cabinet is setup, the blast machine is
ready to blast by actuating the foot pedal. Pressing the
foot pedal opens the normally closed main inlet
regulator, and closes the normally open outlet valve.
The incoming air pressurizes the blast machine, and
blasting begins. When pressure on the foot pedal is
released, the blast machine depressurizes, and blasting
stops.
1.6 Nozzle Options
1.6.1 Unless otherwise specified at time of order,
cabinets are shipped with a 5/16" orifice, silicon carbide
lined, short venturi nozzle. Optional 1/4" or 3/8" orifice
nozzles are also available. 1/4" nozzles should be used
only when the air supply is limited. Low nozzle velocity
and non-aggressive media make 1/4" nozzles
ineffective except for loose adhering coatings and low
production dry stripping tasks. The chart in Figure 2
shows cfm consumption when nozzles are new. Large
nozzles (3/8" and in some cases larger), should be
limited to tough stripping jobs. High nozzle velocity and
high pressure will cause rapid media breakdown.
COMPRESSED AIR CONSUMPTION *(cfm)
Nozzle AIR PRESSURE (psi)
Orifice 20 25 30 35 40 45
1/4" 25 29 32 36 40 43
5/16" 41 47 53 59 65 71
3/8" 57 66 75 83 92 100
* Figures are approximate and for reference only,
and may vary for different working conditions.
Several variables, including media flow and nozzle
wear affect cfm consumption.
Figure 2
1.7 Dust Collector Options
1.7.1 RPH Dust Collector: The RPH-2 is the
standard dust collector unless another collector is
specified at the time the order is placed. Refer to RPH
dust collector manual number 21449.
1.7.2 HEPA (high-efficiency particulate air) Filter:
HEPA after-filters provide additional filtration and must
be used with a reverse-pulse cartridge collectors when
removing lead coatings or any other toxic materials.
HEPA filters are listed under Optional Accessories in
Section 9.1.
1.8 Blasting Media
1.8.1 Aerolyte Dry Stripping Cabinets are designed to
utilize plastic media and other lightweight non
aggressive reusable media specifically manufactured for
dry stripping. The usable media size range depends on
the nozzle orifice size and reclaimer cleaning rate.
Several factors affecting the reclaimer cleaning rate
include: reclaimer size, air pressure, media/air mixture,
media breakdown, contamination of parts being
cleaned, and humidity.
1.9 Compressed Air Requirements
1.9.1 The size of the compressor required to operate
the cabinet depends on the size of the nozzle and
stripping pressure. See the air consumption table in
Figure 2. Unless specified otherwise, cabinets are
supplied with a 5/16" orifice nozzle. The table in Figure
2 shows air consumption of nozzles when new; it does
not show the recommended compressor size. When the
nozzles are worn, they will consume 70% to 80% more
air. Consult with a compressor supplier for a suggested
compressor size based on the air consumption.
NOTE: A separate air line is required for the optional
reverse-pulse dust collector.
1.9.2 The air filter at the blast machine inlet, removes
condensed water from compressed air. The filter
automatically drains when moisture fills the bowl to a
certain level. Its use is especially important in areas of
high humidity, or when fine-mesh media are used.
Moisture causes media to clump and prevents free flow
through the metering valve. If the filter does not remove
enough moisture to keep media dry and flowing, it may
be necessary to install an air dryer or aftercooler in the
air supply line.

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© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
1.10 Electrical Requirements
All wiring external to the cabinet is provided by the user
to comply with local electrical codes.
1.10.1 Electrical requirements depend on the size and
phase of the dust collector exhauster motor. NOTE: Full
load amps (FLA) shown below are for the motor only;
the lights draw less than one amp. Standard cabinets
are supplied as follows:
900 cfm reclaimer: 2 HP, 208/230/460V, 3-PH, 60 HZ
Supplied with 230-volt control panel unless 460-volt is
specified at the time the order is placed.
FLA 208/5.5, 230/5.6, 460/2.8.
1.10.2 A control panel and starter are provided with
230-volt controls unless 460-volt is specified on the
order. Power from the user's disconnect has to be wired
to it. Additional wiring information is in Section 2.11. A
wiring schematic is enclosed in the control panel.
2.0 INSTALLATION
2.1 General Installation Notes
2.1.1 To avoid damage to the light assembly and air
intake stack, they are shipped inside the cabinet. Install
the light assembly and intake stack on the outside top of
the cabinet (ref Figure 1), using the adhesive-backed
gasket and fasteners provided. Install the light conduit
and wiring to the control panel, and wire it per the wiring
schematic packed in the panel. Refer to Section 2.11.
W
ARNING
Use an approved ladder or lift and fall
protection when installing or servicing the light
assembly or air intake stack. Do not climb on
top of the cabinet. The cabinet top will not
support body weight and could cause injury.
2.1.2 The cabinet must be placed on a flat level
surface. If the surface is not flat, the cabinet could flex,
causing the door alignment to shift. If the floor is not
level, shim the leg(s) as required to align the doors.
2.1.3 Use the eyebolts on the four top corners to lift
and maneuver the cabinet. Do not lift the cabinet from
the hopper or lower frame.
NOTICE
Do not use a forklift to lift the cabinet from the
hoppers or lower frame. The cabinet hopper is
not designed to support the weight of the
cabinet. The lower frame is designed to support
distributed weight. Using a forklift on the
hoppers or frame may cause damage.
2.1.4 Refer to Figure 1 for the general arrangement
and Figure 4 for the control line schematic. Select a
location where compressed air and electrical service are
available. The cabinet location must comply with OSHA
and local safety codes. Allow for full access to all doors
and service areas and for efficient handling of large
parts. Provide enough clearance in front of the dust
collector to remove the dust drawer without tipping.
Ideally, locate the blast machine directly behind the
cabinet with the blast hose connection toward the
cabinet. The reclaimer may be rotated on the blast
machine to make hose connections with as few bends
as possible. Determine the best location for all
components and position them before making
compressed air connections, electrical connections, and
attaching flex hose.
2.1.5 Refer to the dust collector owner’s manual to
set up the dust collector and prepare it for operation.
2.2 Assemble Blast Machine and Reclaimer
2.2.1 Apply adhesive-backed strip gasket to the top of
the flange on the blast machine. Punch out an opening
at each bolt hole.
2.2.2 If the optional storage segment is used, place it
on the blast machine. The access door should be on the
bottom, and rotated to allow access. Bolt into place.
Apply adhesive-backed gasket to the top flange as
described in Section 2.2.1
2.2.3 Use a lift to raise the reclaimer over the blast
machine assembly, and lower it in place. Attach with
fasteners provided. Note: Optional 1200 cfm and
larger reclaimers are mounted on legs. Slide the
blast machine under the reclaimer and bolt flanges
together.
WARNING
Do not work under the reclaimer while it is
hanging from the lifting device. Severe injury or
death could occur if the reclaimer is released
before it is secured to the blast machine.

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© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
2.3 Support the Blast Machine
2.3.1 Use chain, cable, or other means to temporarily
support the blast machine and reclaimer during final
assembly.
2.4 Connect Conveying Hose, Figure 3
Refer to Page 31, Figure 35 for hose sizes
Figure 3
2.4.1 Connect the two smallest diameter flexible
conveying hoses between the cabinet hopper transitions
and wye pipe adaptor. It is easier to slip the hose over
the adaptor and to create a tighter seal if the first two or
three inches of wire are removed from the inside of the
hose. Use care not to damage the hose. NOTE: The
hose wire helps dissipate static electricity in the
conveying hose, and also helps ground each segment.
In order for the hose wire to dissipate static electricity,
the wire must touch the metal of each segment. Clamp
the flex hose securely with worm clamps provided.
2.4.2 Connect the intermediate diameter flex hose
between the wye pipe and reclaimer inlet adaptor.
Clamp the flex hose securely with worm clamps
provided.
2.4.3 The largest diameter hose attaches to the
reclaimer outlet, which will be connected later.
2.5 Connect Blow-Off Hose
2.5.1 Attach the 1/2" blow-off hose coming from the
front right cabinet hopper to the compatible fitting on the
blast machine piping, between the air filter and
regulator. Refer to the schematic in Figure 4.
2.6 Connect Blast Hose
WARNING
Hose disconnection while under pressure could
cause serious injury. Use safety lock-pins and
safety cables on all coupling connections to
help prevent hose couplings from accidental
disconnection while under pressure. Lock-pins
and safety cables are listed under Optional
Accessories in Section 9.1.
2.6.1 Connect the blast hose from the lower left side
of the rear cabinet wall to the coupling at the bottom of
the blast machine. Be sure coupling gaskets are in
place and couplings are secured with safety lock-pins.
2.7 Attach Blast Machine Exhaust Hose
2.7.1 Screw the male end of the exhaust hose into
the 1" coupling located on the lower left side of the rear
cabinet wall. Connect the female swivel end to the male
adaptor on the blast machine outlet valve.
2.8 Connect Urethane Control Tubing
2.8.1 Uncoil the 1/8" urethane control tubing, from
under the cabinet. The end of each tubing is numbered
1, 2, 3 or 4. Connect the tubing to the adaptor with the
corresponding number on the pressure regulator,
piping, and 4-way air valve. Refer to the schematic in
Figure 4 to confirm the connections.
2.9 Connect Compressed Air Supply Line(s)
WARNING
Failure to observe the following before
connecting the equipment to the compressed
air source could cause serious injury or death
from the sudden release of compressed air.
• Lockout and tagout the compressed air supply.
• Bleed the compressed air supply line.
Hopper
Transition
Smallest Diameter Hose
Wye Pipe Adaptor
Intermediate Diameter Hose
Largest Diameter Hose
Clamps
Clamps

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© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
Figure 4
2.9.1 Apply thread sealant to the male threads of an
air fitting that is compatible with the air supply hose
fitting, as noted in Section 2.9.2, and install it onto the 1-
NPT air filter located at the blast machine inlet, as
shown in Figure 5. Note that the style of connection
shown in Figure 5 is for reference only.
WARNING
If twist-on type air hose couplings are used,
they must be secured by safety pins or wires to
prevent accidental disconnection while under
pressure. Hose disconnection while under
pressure could cause serious injury.
Figure 5
2.9.2 Install an isolation valve at the air source to
enable depressurization for service, and connect a 1" ID
or larger air line from the air source to the air filter on the
blast machine. A smaller diameter hose may reduce
blasting efficiency.
1/8Urethane Tubing
Foot Pedal
Door Interlock Valve
In
Out
Out
Compressed Air Inlet
3/8Poly Tubing
Outlet Valve
Media Metering Valve
Blow-off Nozzle
Pressure Regulator
Air Filter
Blast Hose Connection
Tee Unregulated Air
Pilot Regulator
Regulated Air
4-Way Valve
Accessory
Plug
In
Hose Adaptor
Directional arrows on control
lines shows direction of air flow.
1-NPT Air Filter
Air Fitting
Use safety lock-pins to
secure twist-on couplings
Air Supply Hose
Exhaust Hose Assembly
To the 1" coupling located
on left rear of cabinet
1/8Urethane Tubing
Relief
V
a
lv
e

AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS Page 7
© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
WARNING
To avoid the risk of injury from compressed air,
install an isolation valve and bleed-off valve
where the air supply is tapped into the
compressed air system. This enables
depressurization of the compressed-air lines
before performing maintenance.
2.9.3 Refer to the dust collector owner’s manual and
connect a compressed-air line to the pulse manifold.
2.10 Ground Cabinet
2.10.1 To prevent static electricity build up, attach an
external grounded wire from an earth ground to the
grounding lug on the left rear of the cabinet.
2.11 Connect Electrical Service
WARNING
Shorting electrical components could result in
serious electrical shocks, or equipment
damage. Electrical power must be locked out
and tagged out before performing any electrical
work. All electrical work or any work done
inside a control panel or junction box must be
performed by a qualified electrician, and
comply with applicable codes.
All wiring external to the cabinet is provided by the user
to comply with local electrical codes.
2.11.1 Three-Phase Wiring
NOTE: a wiring schematic is packed inside the cabinet’s
control panel. After wiring is completed, keep a copy of
the schematic with the manual for future reference and
for electrical replacement parts.
2.11.1.1 Refer to the wiring schematic stowed inside the
control panel mounted on the cabinet and wire from the
users disconnect to the panel and from the panel to the
dust collector motor, per instruction on the motor data-
plate
2.11.1.2 Check the amperage on initial start up; if the
motor draws excessive amperage, gradually close the
dust collector damper, located on the exhauster outlet
on RPH dust collectors, until the amperage is within the
specifications shown on the motor plate.
2.11.2 Check Motor Rotation
2.11.2.1 After wiring is completed, observe the warning
that follows and check the motor rotation. To check
rotation, turn the On-Off switch ON and quickly turn it
OFF, causing the motor to rotate slowly. Look through the
slots in the motor fan housing where rotation of the fan
can easily be observed. Proper rotation is indicated by
the arrow on the exhauster housing; the fan should
rotate toward the exhauster outlet. If it rotates in reverse,
change the wires as noted on the motor plate to reverse
rotation.
WARNING
Do not look into the exhauster outlet while the
paddle wheel is turning. Injury to the eye or
face could occur from objects being ejected
from the exhauster.
2.12 Anchor Blast Machine
2.12.1 Anchor holes are located in the blast machine leg
pads. When all the components are in their permanent
position, remove the temporary supports and anchor
through the holes to secure the machine to the floor.
2.13 Cabinet Air-Inlet Damper, Refer to Figure 6
2.13.1 The air-inlet damper is located on the top of the
cabinet and must be set to match the cabinet dimensions
and reclaimer size. The air-damper was preset prior to
shipment; confirm the initial setting as noted below.
2.13.2 The label on the damper show the settings in
degrees. The initial setting should align the handle as
noted below.
900 reclaimer..................... align handles to 30 degrees
1200 reclaimer........align handles to 0 degree (full open)
1800 reclaimer........align handles to 0 degree (full open)
Figure 6
Degrees Label
Air-Inlet Damper
Damper Handle
Align handle to degrees as
noted in Section 2.13.2.

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© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
2.13.3 Loosen the lock nuts and position the damper.
When correctly positioned, tighten the lock nuts to
maintain the setting. Refer to Section 5.6 for adjustment
procedure.
2.14 Final Assembly
2.14.1 Insert a section of 3/8 tubing into the automatic
drain at the bottom of the compressed-air filter and place
the other end into a pail. When the filter automatically
drains, the water will drain into the pail.
2.14.2 Position the foot pedal on the floor at the front of
the cabinet.
2.14.3 A package of five window cover lenses is
supplied with the cabinet. Install a cover lens per
Section 7.2. When the cover lens becomes pitted or
frosted, replace it.
3.0 FIELD INSTALLED ACCESSORIES
3.1 Curtain Installation, Figure 7
3.1.1 Match the curtains to the corresponding wall and
door as shown in Figure 7. Hook the curtains to the J-
Hooks welded along the top of the front, back, and side
walls. Cut openings for the hoses on the lower left rear wall.
Figure 7
3.1.2 Using protectors against the curtains and outer
doors, clamp the door curtains in place. The upper
edges of the door curtains should be even with the outer
edges of the sound proofing panel. Insert a #10 self-
drilling screw with an 11/16OD flat washer through the
grommet holes. Use a screw gun with a 5/16" socket to
attach the door curtains.
3.1.3 For front walls, place the batten strip over the
curtain, and clamp it in position on the front slope above
the break as shown in Figure 7. Match drill .187" (3/16")
diameter holes through the rubber and cabinet front at
each batten hole. To install the batten insert #10-24 x 1
round head machine screws through the cabinet front,
curtain and batten. Install lock washers and nuts from
inside the cabinet and tighten securely.
3.2 Manometer
The optional manometer kit is listed in Section 9.1.
3.2.1 Consistent static pressure is necessary for
precise media separation, as the reclaimer's efficiency is
achieved by a centrifugal balance of air flow, particle
weight, and size. The manometer measures static
pressure. Reclaimer static pressure is set by adjusting
the outlet damper; refer to Section 5.3 to adjust static
pressure. Refer to Section 5.7 for manometer
instructions.
3.3 Armrest
3.3.1 Assemble the armrest and mounting brackets as
shown in Figure 8.
3.3.2 Position the assembly so the armrest is about
even with the bottom of the arm-port opening. Mark one
hole location on the front of the cabinet at each
mounting bracket.
Figure 8
3.3.3 Drill a 3/8" hole at both locations and mount the
armrest using 5/16 cap screw, washers and nuts. Install
the bolts from inside the cabinet to protect the threads
from abrasion, should the armrest need to be removed
at a later date.
J-Hook
No. 10 Self- drill Screw Washer
Nut
Lock Washer
Batten Strip
Machine Screw
5/16 x 1" x Cap Screw,
Flat Washer, Lock
Washer and Nut
Armrest
3/8 x 1" Cap Screw
and Lock Washer

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© 2016 CLEMCO INDUSTRIES CORP. www.clemcoindustries.com Manual No. 27789 Rev. A, 10/16
3.3.4 Match drill the remaining four bracket holes and
install the remaining fasteners.
3.3.5 Loosen the fasteners on the slotted bracket and
raise or lower the armrest to a comfortable position.
3.4 Track and Turntable Assembly
3.4.1 These instructions cover field installation of the
2000 lb. capacity track and work cart with turntable. If
the track was ordered with the cabinet, it is partially
assembled at the factory. Disregard the instructions that
do not apply. Refer to Figure 9 for arrangement of the
major components.
Figure 9
3.4.2 Install inside track, refer to Figure 10
3.4.2.1 Lay the inside track on the cabinet hoppers and
above the grate as shown in Figure 10.
Figure 10
3.4.2.2 Push the end support bar against the inside
cabinet wall, opposite the door, and insert the angled
tabs on the door end of the track into the two sleeves on
the hopper as shown.
3.4.2.3 Make sure the weight of the track is evenly
distributed over the hoppers and match drill through the
cabinet wall, at the four hole locations in the end support
bar for 3/8 fasteners. If necessary, mark the hole
locations and remove the track for drilling.
3.4.2.4 Secure the inside track to the cabinet with four
3/8-NC cap screw, flat washers, lock washers, and nuts
provided.
3.4.3 Position outside track, refer to Figure 11
3.4.3.1 Place the outside track so it is in-line with the
inside track. Space the track so the top rails (not the
smaller support rails) on the hinged end are approximately
42-inches from the top rails on the inside track.
42-Inches
Figure 11
3.4.4 Attach hinged track, refer to Figure 12
Figure 12
Release Pin (3)
Inside Track
Outside Track
Release Pin (3)
Workcar
Turntable
Angled
Mounting Tabs
Match Drill
4 bolt holes
Insert angled
tabs into hopper
sleeves.
Hinged Track
Doors and Grates Removed for Clarity
Outside Track
End Support
Bar
Hinged Track
Lay hinged track on inside
and outside track supports
1/2 x 1/2
Shoulder Screw
Stock No. 03491
Quick Release Pin
Stock No. 25540
3/8 Lock Nut
Stock No. 03312
Track Supports
Leveling Foot Pads
Leveling Foot Pads