ZIEHL-ABEGG ZA dyn 4B 110 User manual

R-TBA15_01-GB 2014 Index 005Part.-No. 00163453-GB
ZA dyn 4B 110/180
Frequency inverter
Original operating instructions
Store for future use!

Content
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Structure of operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.7 Explanation of symbols and designators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Working on device / Hazards through residual voltage . . . . . . . . . . . . . . . . . . . . . . . . 11
2.8 Modifications / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.9 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.10 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.1 centrifugal masses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.2 Current consumption of the ZAdyn4B in acceleration . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Service & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.1 Storage duration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Dimensions / minimum clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 EMC-compatible installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.1 EMC-compatible assembly of the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1.2 Cables motor / brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1.2.1 Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Device structure/position of connection terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Protective ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.5 Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5.1 Network form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5.2 Cable cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5.3 Mains fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5.4 Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5.5 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.6 Line reactor-radio interference filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6.2 Allocation of the line reactor-radio interference filter to the frequency inverter . . . . . . 25
5.7 Residual current operated device (RCCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.8 Control transformer in the mains supply line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Original operating instructions
ZAdyn4B 110-180
R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB
2/200

5.9 Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.9.1 Cable cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.9.2 Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.9.3 Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.9.4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.9.5 Motor contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.9.6 Contacting the shielding in the switch cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.9.7 Contacting the shielding on the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.10 Motor temperature monitoring (X-MT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.11 Brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.12 Digital inputs (X-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.12.1 Connection with external power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.12.2 Connection with internal power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.12.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.12.4 Terminal assignment X-IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.12.5 Binary travelling speed default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.12.6 Inverting the logic of the digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.12.6.1 Connecting to external power supply with inverted logic . . . . . . . . . . . . 33
5.12.6.2 Connecting to internal power supply with inverted logic . . . . . . . . . . . . 34
5.12.6.3 Reconnecting the jumper J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.13 Digital outputs (X-OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.13.1 Digital outputs X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.13.1.1 Connection X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.13.2 Technical data X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.13.3 Terminal assignment X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.14 DCP / CAN interface (X-DCP, X-CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.14.1 DCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.14.2 CANopenLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.15 Rotary encoder connection for asynchronous motors (X-ENC8, X-ENC15) . . . . . . . . . 39
5.15.1 Technical data X-ENC8 X-ENC15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.15.2 Terminal assignment X-ENC8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.15.3 X-ENC15 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.15.4 Rotary encoder connection to terminal X-ENC8 . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.16 Rotary encoder connection for synchronous motors (X-ENC15) . . . . . . . . . . . . . . . . . . 41
5.16.1 Technical data X-ENC15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.16.2 Pin assignment X-ENC15 for absolute value encoder with EnDat, SSI, ERN1387 and
HIPERFACE interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.17 Rotary encoder simulation (X-ENCO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.17.1 Technical data X-ENCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.17.2 Connection X-ENCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.18 External 24 V power supply (X-EXT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.18.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.18.2 Connection X-EXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.19 Motor contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.19.1 Monitoring of the motor contactors (X-CO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.19.1.1 Technical data internal contactor monitoring . . . . . . . . . . . . . . . . . . . . 44
5.20 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.20.1 Brake release monitoring (X-BR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.20.2 Connection X-BR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.20.3 Inverting the logic of the brake monitor inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.20.3.1 Connecting X-BR with inverted logic . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.20.3.2 Reconnecting the jumper J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.20.4 Triggering of the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.21 Circuit suggestion for ZAdyn4B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1 ZApad control terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1.1 Mounting / Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Original operating instructions
ZAdyn4B 110-180
R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB
3/200

6.1.3 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7 Operation and parameterising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1 Possibilities for operation and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1.1 ZApad control terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1.2 Remote control via ZAmon software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1.3 Remote control via the elevator controller display . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2 Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2.1 Control key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.2.2 Menu and parameter navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.2.3 The different operating levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.2.4 Meaning of the arrows appearing in the display: . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.3 Entering numerical values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.3.1 Continuous change of a parameter value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.3.2 Changing individual digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.1 Switch on the ZAdyn4B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.2 Parametrisation of the ZAdyn4B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.3 Automatic operating-curves default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.4 Setting the switch-off points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.4.1 Interrupt points for the travel speeds V_3 and V_2 . . . . . . . . . . . . . . . . . . . . . . . . 58
8.4.2 Cut-off points for travel speed V_1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.5 Carrying out the first test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.6 Optimisation of the startup and drive behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9 Serial communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.1 DCP (Drive Control & Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.1.1 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.1.2 The various DCP protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.1.3 Configuring in DCP mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.1.3.1 Activating the DCP interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.2 CANopen lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.2.1 Start-up the CAN-interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.2.1.1 Information for start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.2.1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.2.1.3 Bus-cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.2.1.4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.2.1.5 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.2.1.6 Activating the interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.2.1.7 Operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.2.1.8 Command- and Statusbits of the recorder . . . . . . . . . . . . . . . . . . . . . . 66
9.2.2 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.2.2.1 Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.2.2.2 Network Management Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
10 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
10.1 Basic-Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
10.1.1 Startup menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
10.2 Advanced-Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
10.2.1 LCD & Password menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
10.3 Motor name plate menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
10.4 Encoder & BC menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10.5 Installation menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10.6 Control system menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.7 Monitoring menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
10.8 Start menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
10.9 Acceleration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
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10.10 Travel menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.11 Decelerating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10.12 Stop menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.13 Controller menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.14 Parameter set 2 menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.15 Statistic menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.16 Memory Card menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.17 MMC-Recorder menue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.18 Encoder adjustment menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.19 Safety gear menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.20 HW-Ident. menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.21 Power section menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.22 Menu checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
10.23 ZA-Intern menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10.24 INFO menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
11 Travel options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.1 Normal travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.2 Start-up and acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.2.1 Acceleration - default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.2.2 Acceleration with intermediate speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
11.3 Optimizing start up behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
11.3.1 Damping the start-up jerk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11.3.2 Start-up variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11.4 Optimizing the acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
11.5 Traveling speed defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
11.6 Distance-dependent delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
11.6.1 Distance-dependent deceleration - default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.6.2 Distance-dependent deceleration with intermediate speed . . . . . . . . . . . . . . . . . . . 112
11.6.3 Round speed with distance-dependent deceleration . . . . . . . . . . . . . . . . . . . . . . . 112
11.7 Time-dependent deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
11.7.1 Deceleration with reached traveling speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
11.7.2 Deceleration when traveling speed has not been reached . . . . . . . . . . . . . . . . . . . 114
11.8 Optimizing deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
11.9 Crawl path optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
11.10 Optimizing stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
11.11 Optimizing the step alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
11.12 Direct leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
11.13 Readjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
11.14 Operation in idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
11.15 Fast-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
11.15.1 Brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
11.15.2 Monitoring functions for Quickstart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12 Emergency evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.2 Evacuation with 3-phase mains supply 3~400 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.2.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.2.2 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
12.3 Emergency evacuation by opening the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
12.3.1 Monitor function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
12.4 Stutter brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.4.2 Operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.4.3 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
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13 Error diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
13.1 Travel abort and acknowledgement during malfunctions . . . . . . . . . . . . . . . . . . . . . . . 127
13.1.1 Travel abort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
13.1.2 Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
13.2 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
13.2.1 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
13.3 Readout the error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
13.4 Delete error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
13.5 Error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
13.5.1 Masc-function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
13.5.2 Block function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
13.5.3 Notes 0xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
13.5.4 Error 1xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
13.5.5 Error 2xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
13.5.6 Error 3xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
13.5.7 Error 4xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
13.5.8 Error 5xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
13.5.9 Error 7xx - 8xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
13.5.10 Error 9xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
13.5.11 Information texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
13.6 Operation conditions of the . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
13.7 Frequent startup problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
13.8 Automatic parameter diagnostics (APD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
14 Energy saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
14.1 ZAdyn4B standby function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
14.1.1 Activate Standby 1 or Standby 2 mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
14.2 Power Feedback Unit (PFU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
14.2.1 Stand-by operation of the power feedback unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
14.2.1.1 Activation of stand-by mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
14.2.1.2 Electrical connection stand-by mode . . . . . . . . . . . . . . . . . . . . . . . . . 151
14.2.1.3 Power feedback unit in connection with automatic emergency evacuation.
151
15 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
15.1 Changing the Clock frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
15.1.1 Fixed presetting of the clock frequency (Menu Power sectionl/M_PWM Fix f_PWM) 153
15.1.2 Automatic adjustment if the clock frequency (Menu Power sectionl/M_PWM Auto) . 153
15.2 Calibration of absolute rotary encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
15.2.1 Load-free alignment SSI-Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
15.2.2 Load-free alignment EnDat-Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
15.2.3 Checking the load-free alignment of the SSI- & EnDat-encoders . . . . . . . . . . . . . . 157
15.2.4 Rotary encoder calibration with closed brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
15.2.5 Alignment absolute encoder type ERN1387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
15.3 Safety Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
15.4 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
15.5 Memory card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
15.5.1 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
15.5.1.1 Software update with the ZApad operating terminal . . . . . . . . . . . . . . . 162
15.5.1.2 Software update without ZApad control terminal . . . . . . . . . . . . . . . . . 163
15.5.1.3 Error flash code during a software update . . . . . . . . . . . . . . . . . . . . . 164
15.5.2 Parameter back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
15.5.3 Loading parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
15.5.4 Saving parameters lists, printer lists and error lists . . . . . . . . . . . . . . . . . . . . . . . . 166
15.5.5 Performing measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
15.5.6 Saving configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
15.5.7 Loading configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
15.6 Checking the motor phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
15.7 Field weakening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
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15.8 Open loop operation (operation without encoder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
15.8.1 Activate operating mode for open loop operation . . . . . . . . . . . . . . . . . . . . . . . . . 169
15.8.2 Parameters for open loop operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
15.8.3 Functions with Open-Loop-operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
15.8.3.1 U/f-characteristic curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
15.8.3.2 Current-control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
15.8.3.3 Slip-compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
15.8.3.4 Tilting protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
15.8.4 Improvements with Open-Loop-operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
15.8.4.1 Optimizing start up behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
15.8.4.2 Slip-compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
15.9 Operation with a 3-phase 230 VAC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
15.10 Controlled emergency stop in inclined elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
15.11 Travel direction counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
15.11.1 Parameters for the travel direction counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
15.11.2 Activating the direction change counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
15.11.3 Deactivating the direction change counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
15.11.4 Configuring an activated direction change counter . . . . . . . . . . . . . . . . . . . . . . . . 177
15.11.5 Output functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
15.11.6 Resetting the travel direction counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
15.11.7 Restore the counter reading from the absolute value encoder . . . . . . . . . . . . . . . . 179
15.12 Self-monitoring of the brakes according to EN81-20 . . . . . . . . . . . . . . . . . . . . . . . . . . 179
15.12.1 Activation of the self-monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
15.12.2 Activating the ZAdyn lock in case of a malfunctioning brake circuit . . . . . . . . . . . . . 179
15.12.3 Function test of the self-monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
15.13 Support with acceptance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
15.13.1 Rotary encoder test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
15.13.2 Motor temperature test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
15.13.3 Testing of the protection device according to EN81-A3 . . . . . . . . . . . . . . . . . . . . . 182
15.13.3.1 Powerless drifting of the cabin from the floor . . . . . . . . . . . . . . . . . . . . 182
15.13.3.2 Travel with maximum acceleration from floor . . . . . . . . . . . . . . . . . . . . 182
15.13.4 Capture device test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
15.13.5 Driving ability test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
15.13.6 Motor brakes test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
15.14 Electronic name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
16 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
16.1 Technical data for ZAdyn4B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
16.1.1 ZAdyn4Bx 110 - 180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
16.2 Adjustment card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
16.3 Brake resistor allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
16.4 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
16.5 Part no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
16.6 EU declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
16.7 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
16.8 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
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1 General information
Compliance with the following instructions is mandatory to ensure the functionality and safety of the
product. If the following instructions given especially but not limited for general safety, transport,
storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recy-
cling are not observed, the product may not operate safely and may cause a hazard to the life and
limb of users and third parties.
Deviations from the following requirements may therefore lead both to the loss of the statutory material
defect liability rights and to the liability of the buyer for the product that has become unsafe due to the
deviation from the specifications.
1.1 Validity
This instruction manual applies to:
frequency inverter from the series:ZAdyn4B
from software version 4.60
1.2 Structure of the operating instructions
These operating instructions help you to work safely on and with the frequency inverter ZAdyn4B.
They contain safety instructions that must be complied with as well as information that is required for
failure-free operation of the frequency inverter.
The operating instructions are to be stored together with the frequency inverter. It must be ensured
that all persons who have to perform activities on the frequency inverter can consult the operating
instructions at any time. Instructions for use in accordance with the German Occupational Safety and
Health Act and the German Work Equipment Ordinance must be provided in addition to the operating
instructions.
Keep the operating instructions for continued use. They must be passed-on to all successive owners,
users and final customers.
1.3 Target group
The operating instructions address persons entrusted with planning, installation, start-up, mainte-
nance and servicing, who have the corresponding qualifications and skills for their job.
1.4 Structure of operating instructions
The operating instructions have a systematic structure. The order of the individual chapters corre-
sponds to the order of the work steps for first time installation of the frequency inverter.
The operating instructions contain the following information:
•Device description
•Mechanical and electrical installation
•Accessories
•Operation and parameterising
•Start-up
•"Safe Torque Off (STO)" function
•Parameter list
•Drive options and special functions
•Evacuation mode
•Diagnostic
•Software ZAmon
•Enclosure
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1.5 Exclusion of liability
It has been established that the content of these operating instructions is concurrent with the
frequency inverter hardware and software described.
It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. The
contents of this manual are put through periodic reviews. Necessary modifications are incorporated
into the next version.
ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or as a
consequence of unauthorized repairs or modifications.
Symbols description
Asynchronous motors
The contents in the operating instructions refer specifically to the operation of asynchronous motors.
Synchronous motors.
The contents in the operating instructions refer specifically to the operation of synchronous motors.
1.6 Copyright
These operating instructions contain information protected by copyright. The operating instructions
may be neither completely nor partially photocopied, reproduced, translated or put on a data medium
without prior explicit consent from ZIEHL-ABEGG SE. Infringements are liable for damages.
All rights reserved, including those that arise through patent issue or registration on a utility model.
1.7 Explanation of symbols and designators
Symbol Meaning
"Instruction. Follow the instructions in sequence in the order
described.
✓Result of an action (result). Here, the result of an action is
described.
2 Safety instructions
2.1 General information
This chapter contains instructions to prevent personal injury and property damage.
These instructions do not lay claim to completeness. In case of questions and problems, please
consult our company technicians.
2.2 Intended use
The ZAdyn4B is a frequency inverter for RPM control of three-phase current motors. The device is not
designed for any other use than those listed here – this is considered as improper use.
Reading these operating instructions and complying with all contained instructions – especially the
safety instructions contained therein – are considered part of intended use. Furthermore, carrying out
all inspection work in the prescribed scheduled intervals is part of intended use
The operator of the ZAdyn4B is liable for any personal harm or material damage arising from non-
intended use! The manufacturer shall bear no liability for such damages.
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2Safety instructions

2.3 Pictographs
Safety instructions are highlighted with warning triangles and are depicted according to the degree of
hazard as follows.
Danger!
General hazardous area. Death or severe injury or significant property damage can occur if the
corresponding precautions are not taken!
Attention!
Risk of moderate or minor injury if the corresponding precautions are not taken!
CAUTION!
Attention!
Material damage is possible if the corresponding precautions are not taken!
Danger!
Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding
precautions are not taken!
Information
Important information and advice for user
2.4 Product safety
The device conforms to the state of the art at the time of delivery and is fundamentally considered to
be reliable. The device and its accessories must only be used in a flawless condition and installed and
operated with compliance to the operating instructions.
Exceeding the limits stated in the “Enclosure / technical data” chapter can lead to a defect in the
device.
2.5 Requirements placed on the personnel / due diligence
Persons entrusted with the planning, installation, commissioning and maintenance and servicing in
connection with the device must have the corresponding qualifications and skills for these jobs. Based
on their training, knowledge and experience as well as knowledge of the relevant standards, they
must be able to judge the work transferred to them and be able to recognize possible hazards.
In addition, they must be knowledgeable about the safety regulations, EU directives, rules for the
prevention of accidents and the corresponding national as well as regional and in-house regulations.
Personnel to be trained or instructed and apprentices are only permitted to work on the device under
the supervision of an experienced person. This also applies to personnel undergoing general training.
Comply with the legal minimum age.
2.6 Commissioning
Danger!
During commissioning, unexpected and hazardous conditions can arise in the entire system due to
incorrect settings, defective components or incorrect electrical connections
During the commissioning following has to be observed:
•Remove all persons and objects from the hazardous area
•The EMERGENCY-STOP functions must be in working order
•The mechanical safety brakes must be installed and in working order
•Start-up is only permitted subject to compliance with the EMC Directive 2014/30/EU
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2.7 Working on device / Hazards through residual voltage
Before working on previously installed devices, separate them from the mains and secure them
against reconnection.
Danger!
Through use of capacitors, danger of death exists even after switching off the device through directly
touching the energized parts or due to parts that have become energized due to faults.
Wait at least 3 minutes before working on the device.
The safe isolation from the supply must be checked using a two-pole voltage detector.
Danger!
It is generally forbidden to carry out work on electrical live parts. Protection class of the device when
open is IP 00! It is possible to touch hazardous voltages directly.
2.8 Modifications / interventions in the device
For reasons of safety, no unauthorized interventions or modifications may be made on the device .
All planned modifications must be authorized by the manufacturer in writing.
Use only genuine spare parts / genuine wearing parts / genuine accessories from the ZIEHL-ABEGG
SE.These parts were specifically designed for the device. There is no guarantee that parts from non-
original sources are designed and manufactured in correspondence with load and safety require-
ments.
Parts and special equipment not supplied by the ZIEHL-ABEGG SE are not approved for use.
2.9 Operator’s obligation of diligence
The device has been designed and constructed with consideration of a hazard analysis and after
carefully selecting the harmonized standards to be complied with as well as additional technical
specifications. It thus complies with the state-of-the art and ensures the highest degree of safety.
However, this safety can only be achieved in practical operation when all the necessary measures are
taken. The machine operator therefore has a duty of care to ensure that these measures are planned
and to supervise their execution.
In particular, the operator must ensure that
•The device is only used as intended (cmp. chapter "Product overview" concerning this)
•The installation is operated solely in a flawless, functional condition and that especially the safety
devices are periodically checked for their properly functioning condition
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2Safety instructions

•The required personal safety gear is available to and used by the operating, maintenance and
repair personnel
•The operating instructions are always readily available at the location where the frequency inverter
is being used, are complete and are in legible condition
•Only sufficiently qualified and authorized personnel operate, maintain and repair the device
•these staff receive regular instruction in all relevant occupational safety and environmental protec-
tion issues, are knowledgeable about the operating instructions and, especially, are familiar with the
safety instructions contained therein.
•all safety and warning notices attached to the device are never removed and remain legible.
2.10 Employment of external personnel
Maintenance and service work are frequently carried out by external employees who often do not
recognize the specific situations and the thus resulting dangers.
These persons must be comprehensively informed about the hazards in their area of activity.
You must monitor their working methods in order to intervene in good time if necessary.
3 Product overview
3.1 Application
The ZAdyn4B is a field-oriented frequency inverter for speed control of three-phase motors developed
for use in elevator machines.
The frequency inverter is equipped with a microprocessor control. This tracks the motor through time
and distance-restricted programs that are selected using the superordinate elevator control system.
The use of IGBT modules and pulse width modulation with variable switching frequency enables low-
noise operation of the motor. The user interface, interfaces and software adapted specially to lift
technology enable easy installation and start-up of the frequency inverter.
The frequency inverter is designed for elevator installations for passenger and freight transport with a
high demand on travel comfort and positioning accuracy.
frequency inverter for operating asynchronous motors and synchronous motors are available.
3.2 Functional description
The frequency inverter provides an AC mains with variable frequency and variable voltage. The size
of the voltage and frequency depends on the selected travelling speed and the load to be operated.
The motor is operated optimally in all operating points by using field-orientated control. This provides
every required torque almost without delay. The full rated motor torque is already available at standstill
(speed 0). All speed curves are driven in a speed-controlled and load-independent manner. The field-
orientated control enables very accurate compliance with the specified travel curve over the whole
speed range. The closed loop control can be used up to a speed of 4 m/s (higher speeds available on
request). The brakes operate almost wear-free throughout the controlled operation from speed 0
(start) to speed 0 (stop).
3.2.1 centrifugal masses
In order to reduce the acceleration current, all additional centrifugal masses are to be removed. Solid
hand wheels are to be replaced with plastic or aluminium hand wheels.
However, please note that by removing the centrifugal masses, it is possible that an imbalance arises
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3.2.2 Current consumption of the ZAdyn4B in acceleration
When selecting the ZAdyn4B, it is assumed that the motor to be controlled is loaded with the rated
torque at the rated speed. Accelerating the motor requires additional torque. Generating this torque
requires additional current of approx. 60 – 80% of the rated current. During acceleration, this results in
a motor current consumption of approx. 160 – 180% of the rated current.
The ZAdyn4B can be loaded for up to 10 s with max. 180% of the rated current. For this reason, the
current which is set when the motor accelerates may not be greater than 180% of the rated current.
In general, valid is:
Irated inverter ≥ Irated motor
3.3 Name plate
1
1
Position of the name plate
1 Name plate
2
1
3
45 6
10
9
8
7
Rating plate ZAdyn4BS 110
no. Designation
1 Part no.
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3Product overview

2 Series number
3 Mains connection voltage
4 Type designation
5 Mains frequency
6 Rated current for 60% on time
7 Protection rating
8 Touch current in protective earth line exceeds an
alternating current of 3.5 mA, or a direct current of
10 mA
9CE mark
10 DATA MATRIX code serial number
3.4 Service & maintenance
These jobs must be completed during the recurrent maintenance work:
•Check the device for dirt and clean if necessary
•Check the connections and tighten if necessary
3.5 Transport
•The device is packed ex factory to suit the transport method previously agreed.
•Always use the original packaging materials when transporting the device
•Avoid shocks and impacts to the device during the transport
3.5.1 Storage duration:
The storage duration depends particularly on the electrolytic capacitors because the oxide coating in
the capacitor deteriorates.
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Storage duration:
•12 months at -20 ... +50 °C
•24 months at -20 .. +45 °C
•36 months at -20 .. +40 °C
If storage exceeds the stated maximum storage times, you must carry out a reformation of the
capacitors before applying the entire mains voltage to the frequency inverter.
New formation:
To reform, the ZAdyn4B needs to be connected to reduced voltage (230 VAC at L1 / L2) for approx. 1
hour.
3.6 Disposal / recycling
Disposal must be carried out professionally and environmentally friendly in accordance with the legal
stipulations.
4 Mechanical installation
4.1 General notes
The ZAdyn4B is designed for installation in the switch cabinet. Wall mounting outside of the switch
cabinet is not permitted.
CAUTION!
Attention!
With an installation in the control cabinet, a sufficient cooling must be assured. At this the power loss
of the device (see chpater "Technical data") has to be observed.
To ensure unobstructed airflow, the device must be installed in a vertical position!
Danger!
The following points must be complied with during the mechanical installation to avoid causing a defect
in the device due to assembly errors or environmental influences:
Before installation
•Remove the device from the packing and check for any possible shipping damage
•Carry out installation only on a clean, level and stable foundation
•Assemble the device outside of the traffic area
During installation
•Mount the device in a torsion free conditions
•Mount the device in a torsion free conditions
•Avoid that drilling chips, screws and other foreign bodies reach the interior of the device
•Maintain the stated minimum clearances to ensure unobstructed cooling- air feed as well as
unobstructed outgoing air discharge (see fig.)
•To ensure EMC-acceptable installation, mount the device on a galvanized or chrome-plated and
grounded mounting plate. When using a painted mounting plate, the paint must be removed from
the contact-surface areas.
Ambient conditions
•mounting the device on vibrating components is not allowed
•The device must not be exposed to any shock.
•Prevent humidity
•Avoid aggressive and conductive materials in the environment
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4.2 Dimensions / minimum clearances
ZD4B03M0
Dimensions/minimum distances ZAdyn4B in mm
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5 Electrical installation
Danger!
It is forbidden to carry out work on the frequency inverter when it is live.
Even after disconnection, the DC-link ( terminals X2: +DC / X2:-DC ) is still live.
Wait at least 3 minutes before working on the device
Danger!
It is not permitted to operate the ZAdyn4B with the housing covers removed, as exposed live parts are
present inside the frequency inverter. Failure to observe this provision can lead to serious injury.
Attention!
Parts can be destroyed by electrostatic discharge.
Discharge yourself by suitable action before working on electrical components (connectors, etc.). You can do this,
for example, by touching earthed metal parts.
Work on electric components may only be carried out by trained electricians or by persons instructed
in electricity under the supervision of an electrician in accordance with electrical engineering regula-
tions.
A second person must always be present when working on energized parts or lines who disconnects
in case of emergency.
Electrical equipment must be checked regularly: Loose connections are to be re-tightened and
damaged lines or cables must be replaced immediately.
Always keep switch cabinets and all electrical supply facilities locked. Access is only allowed for
authorized persons using a key or special tool.
Never clean electrical equipment with water or similar liquids.
5.1 EMC-compatible installation
When correctly installed (see below), the frequency inverter corresponds to the following standards:
•EN 12015:2014 Electromagnetic compatibility – Product family standard for lifts, escalators and
moving walks – Emission
•EN 12016:2013 + A1:2008 Electromagnetic compatibility – Product family standard for lifts, escala-
tors and moving walks – Immunity
The following points must be observed if the above mentioned standards are to be adhered to:
•Integrate power choke and radio interference filter into the mains line
•Use only shielded cables for motor and brake chopper or brake resister connections.
•Max. motor line length is 25m
•If you must interrupt the shielding on a cable (e.g., to install a motor contactor), the shielding must
be subsequently continued with the lowest possible HF impedance.
•Use only shielded control cables
•The shielding of control cables (inputs and outputs, rotary encoder cable, etc.) must be connected
to earth potential on the inverter side
•The shielding of control cables (inputs and outputs, rotary encoder cable, etc.) must be connected
to earth potential on the inverter side
•Use shielded lines in the switching cabinet also
•Do not twist shielding for connections; use a suitable shield connection system (e.g. SHIELD-
KON®)
•Run the control cables and the encoder cables separate from the power cables
•Flawless electrical contact must exist between the grounded mounting plate and the metal housing
of the frequency inverter
•Provide connected inductances (brakes, motor contactors) with suppressors
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Information
Please contact the manufacturer for information on adhering to the limit value class B in accordance
with EN 55011.
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5.1.1 EMC-compatible assembly of the control cabinet
1 Mains connection
2 Line reactor
3 Radio interference filter FEF
4 ZAdyn4B
5 Motor contactors
6 Brake resistor cable (shielded)
7 Motor cable (shielded)
8 Shielding (brake resistor cable)
9 Cable clamp (shielded)
The following points must be observed if the in
chapter 5.1 mentioned standards are to be adhered
to:
•see chapter 5.1
•Leadlength between radio interference filter and line
reactor max. 200mm
•Cable length between power choke and ZAdyn4B
maximum 200 mm
•Cable length between ZAdyn4B and first motor con-
tactor maximum 200 mm
•Assemble the mains line (incl. mains connection,
radio interference filter and line reactor) seperate
from the brake resistor cable and the motor contac-
tors (incl. motor cable)
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5.1.2 Cables motor / brake resistor
5.1.2.1 Cable length
•Motor line: the maximum line length is 25 m.
•Brake resistor line: the maximum line length is 5 m.
In the case of a supply line > 25 m (motor line) or > 5 m (brake resistor line), it is no longer possible to
guarantee compliance with DIN EN 12015 (Electromagnetic compatibility – Emission) and
DIN EN 12016 (Electromagnetic compatibility – Immunity).
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