ZIEHL-ABEGG ZETADYN 3C-ZAdyn4C Manual

R-TIA19_02-D-GB 1942 Part.-No. 00163469-D-GB
Retrofit kit
ZETADYN 3C -
ZAdyn4C
Technical Information
Store for future use!

Content
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Saving the parameter values of the ZETADYN 3C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Noting the parameters of the ZETADYN 3C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 Saving the parameters of the ZETADYN 3C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.2 Replacement of the ZETADYN 3C with the ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.3 Assembly on the ZAdyn4C 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.4 Assembly on the ZAdyn4C 040-074 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2 Insulating connecting cables X-I and X-O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.3 Connecting connecting cables on the retrofit kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.3.1 Replacement of the connector on the X-K connecting lead . . . . . . . . . . . . . . . . . . 11
6.3.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3.3 Strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.4 Connecting connecting cables running from the retrofit kit on the ZAdyn4C . . . . . . . . 14
6.4.1 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.4.2 Strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.5 Removing coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.6 Connecting connecting cables on the ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 Configuring the ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1 Manual setting of the parameter values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.2 Loading parameters onto the ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.2 Part no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.3 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9.4 EU declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Technical Information
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1 Safety instructions
This technical information sheet contains additional information on the ZAdyn4C operating
instructions (R-TBA12_01). Observe the ZAdyn4C operating instructions.
Danger!
It is forbidden to carry out work on electrically live parts.
In frequency inverters of the ZETADYN and ZAdyn type, the intermediate circuit (terminals ZK+ / ZK-
or +DC / -DC) are still under voltage even after switching off.
You must wait at least three minutes.
Danger!
It is not permitted to operate the frequency inverter with the housing covers removed, as exposed live
parts are present inside the device. Failure to observe this provision can lead to serious injury.
Work on electric components may only be carried out by trained electricians or by persons instructed
in electricity under the supervision of an electrician in accordance with electrical engineering regula-
tions.
A second person must always be present when working on energized parts or lines who disconnects
in case of emergency.
Electrical equipment must be checked regularly: Loose connections are to be re-tightened and
damaged lines or cables must be replaced immediately. The switch cabinet and all electrical supply
units must be kept locked at all times. Access is only allowed to authorised persons with a key or
special tool.
2 Product overview
2.1 Intended use
•The retrofit kit is an adapter set that enables easy replacement of the ZETADYN 3C with the
ZAdyn4C.
•The retrofit kit is designed exclusively for installation on the ZAdyn4C.
2.2 Functional description
•Connection of connecting cables that are connected to the ZETADYN 3C to the ZAdyn4C.
•Activation of the ZAdyn4C STO inputs. The relays for controlling the STO function are integrated
into the retrofit kit.
Technical Information Safety instructions
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3 Dimensions
Technical Information Dimensions
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4 Saving the parameter values of the ZETADYN 3C
In order to continue operating the elevator with the same travel properties, the same parameter
settings must be made on the ZAdyn4C as on the ZETADYN 3C. The parameter values of the
ZETADYN 3C must therefore be saved.
There are two ways of ensuring the parameter values:
•Noting the parameters of the ZETADYN 3C
•Saving the parameters of the ZETADYN 3C
4.1 Noting the parameters of the ZETADYN 3C
"Note the parameter values of the ZETADYN 3C in the chapter "Configuring the ZAdyn4C/Manual
setting of the parameter values" in this technical information sheet in the parameter list behind the
parameter names. After mechanical and electrical installation, you can set the parameter values on
the ZAdyn4C.
4.2 Saving the parameters of the ZETADYN 3C
Alternatively, you can save the parameters of the ZETADYN 3C on an SD card and load the
parameters into the ZAdyn4C via the SD card after mechanical and electrical installation.
"Insert the memory card in the X-MMC card slot on the controller unit (see figure).
Memory card in the X-MMC card slot
Statistics
->Memory Card
MMC Recorder
Encoder-adjust.
Select "Memory Card" menu
Confirming menu selection
Memory Card
|
-
"SAV_PAR OFF
|
-
"ON
Select "SAV_PAR" parameter
Confirming menu selection
Select "SAV_PAR EIN"
Confirm with the
key.
Please wait ...
Copy1:_ _ _ _ _ _ _
The parameters are saved.
After saving the parameters on a PC or laptop, the SD card must be manipulated so that the data can
be read in by the ZAdyn4C:
"Rename the file path from "3BF" to "4CX".
Changing the file path
Technical Information Saving the parameter values of the ZETADYN 3C
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5 Mechanical installation
5.1 General notes
Danger!
It is forbidden to carry out work on electrically live parts.
In frequency inverters of the ZETADYN and ZAdyn type, the intermediate circuit (terminals +DC / -DC)
are still under voltage even after switching off.
You must wait at least three minutes.
Also refer to the instructions in chapter "Safety instructions".
5.2 Replacement of the ZETADYN 3C with the ZAdyn4C
"Remove all lines connected to the ZETADYN 3C.
"Remove ZETADYN 3C.
"Install ZAdyn4C. Observe the installation conditions described in the operating instructions!
5.3 Assembly on the ZAdyn4C 011-032
"Push the mounting plate (2) into the top groove (1) of the ZAdyn4C.
"Screw the M5 x 10 to M5 x 15 screws with washers two turns into the mounting plate.
"Fit the fastening plate in such a way that the M5 screws grips the recesses (3) in the fastening
plate. The chamfer (5) on the fastening plate must be on the right-hand side.
"At the same time, hook in the hooks (2) on the fastening plate into the middle groove on the
ZAdyn4C. In doing so, take care that the washers are located between the screw head and the
fastening plate.
1
2
3
4
5
fastening plate
"Press the fastening plate down so that the M5 screws and the hooks snap in.
"Tighten the M5 screws.
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"Hook the retrofit kit with the openings at the side (7) into the top hooks on the fastening plate (6).
Press the retrofit kit down carefully until it is touching.
6
7
"Remove the retrofit kit cover.
"Tighten M4 screw (8) .
8
"Mount the retrofit kit cover.
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5.4 Assembly on the ZAdyn4C 040-074
"Insert the hook (1) of the fastening plate in the openings (2) on the right side of the ZAdyn4C.
Ensure here that the chamfer (3) of the fastening plate is on the right side. The press-in nut (4) of
the fastening plate grips the elongated hole (5) in the side of the ZAdyn4C.
1
4
3
fastening plate
2
5
"Screw on the fastening plate with the screw M4 (6).
6
Technical Information Mechanical installation
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"Hook the retrofit kit with the openings at the side (8) into the top hooks on the fastening plate (7).
Press the retrofit kit down carefully until it is touching.
7
8
"Remove the retrofit kit cover.
"Tighten M4 screw (9) .
9
"Mount the retrofit kit cover.
Technical Information Mechanical installation
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6 Electrical installation
6.1 General information
Danger!
It is forbidden to carry out work on the frequency inverter when it is live.
Even after disconnection, the DC-link ( terminals X2: +DC / X2:-DC ) is still live.
Wait at least 3 minutes before working on the device
Attention!
Parts can be destroyed by electrostatic discharge.
Discharge yourself by suitable action before working on electrical components (connectors, etc.). You can do this,
for example, by touching earthed metal parts.
Also refer to the instructions in chapter "Safety instructions".
6.2 Insulating connecting cables X-I and X-O
The X-I and X-O connecting cables are stripped on the side of the inverter at a distance of approx. 20-
25 cm from the end of the cable.
These points must be insulated using the enclosed sheath repair tape.
"Remove the separating film from the tape.
1
2
1 Sheath repair tape
2 Connecting cable with stripped part
"Before attaching the tape, stretch it lengthwise so that the width is reduced to 2/3.
"Wrap the tape over the open section so it is half overlapping. When winding, keep the tape taut.
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"If necessary, the ends can be secured with a strip of insulation tape. The tape is self-bonding; the
overlap causes the layers of the tape to join.
6.3 Connecting connecting cables on the retrofit kit
6.3.1 Replacement of the connector on the X-K connecting lead
Before connection to the retrofit kit, the connector on the X-K connecting cable must be replaced.
"Open the socket for the X-K connector by pressing the two tabs (1) on the sides of the socket
outwards with a screwdriver.
"Loosen the screws for the strain relief (2).
1
2
"Remove the X-K connector socket.
"Using a side cutter, remove the cable protection on the X-K connecting lead.
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"Connect wires 1-4 and 5-13 to the connectors supplied (3). The wires are numbered and there are
matching numbers on the connectors. If the wire designations are difficult to read, it is useful to
reconnect the wires individually in turn.
3
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6.3.2 Connection
Lead Connection terminal on retrofit kit
X-O X-O
Brake monitoring X-BR
PWM/+24V The 2-core cable for the temperature mon-
itoring of the brake resistor, which is con-
nected to the PINs 24V and PWM on the
ZETADYN 3C, is connected to the retrofit
kit on the X-PWM connection terminal.
X-K X-K
X-MT X-MT
1
2
3
4
5
6
Connection terminals on retrofit kit
1 X-O
2 X-BR
3 X-PWM
4 X-K, PINs 1-4
5 X-K, PINs 5-13
6 X-MT
Technical Information Electrical installation
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6.3.3 Strain relief
Cable ties must be attached to all connecting cables for strain relief. The cable ties must be fixed to
the recesses provided on the housing of the retrofit kit (see figure in the chapter "Connecting
connecting cables on the retrofit kit/Connection").
6.4 Connecting connecting cables running from the retrofit kit on the ZAdyn4C
6.4.1 Connection
Lead Connection terminal on ZAdyn4C
X-MON X-MON, PINs 8-13
X-MT X-MT
X-STO X-STO
X-OUT X-OUT
1
2
3
4
Connection terminals on ZAdyn4C 011-032
1 X-STO
2 X-MT
3 X-MON
4 X-OUT
6.4.2 Strain relief
Cable ties must be attached to all connecting leads for strain relief. Attach the cable ties to the
recesses provided on the housing of the ZAdyn4C.
The shielding of the X-STO and X-IN connecting leads must be connected to earth potential on the
inverter side. Earthing clips are provided on the ZAdyn4C for this purpose.
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6.5 Removing coding
Codings must be removed from the following plug connections so that the plug connections can be
plugged into the sockets of the ZAdyn4C:
Cable/plug connection PIN
X-BC 1, 2
X-EXT 1
Removing coding, e.g.: PIN 1 and 2 on connector X-BC
6.6 Connecting connecting cables on the ZAdyn4C
The connecting cables which are connected to the connection terminals listed in the following tables
are removed from the ZETADYN 3C and connected directly to the ZAdyn4C.
Single cores are connected to the connection terminals listed in the following table. The allocation of
the PINs can be found in the following table.
ZETADYN 3C
ZAdyn4C
PIN Mains connection (X1) PIN Mains connection (X1)
L1 L1 -> L1 L1
L2 L2 -> L2 L2
L3 L3 -> L3 L3
PE PE -> PE PE
Motor connection (X3) Motor connection (X3)
U U -> U U
V V -> V V
W W -> W W
PE PE -> PE PE
Shielding -> Apply shielding
Brake resistor (X2) Brake resistor (X2)
+DC +DC -> +DC +DC
R R -> R R
PE PE -> PE PE
Shielding -> Apply shielding
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Plug connections are connected to the connection terminals listed in the following table.
ZETADYN 3C
ZAdyn4C
Temperature monitoring brake
chopper/brake resistor (X-BC)
Temperature monitoring brake
chopper/brake resistor (X-MON)
1 (-)* PWM -> The 2-core cable for the temperature
monitoring of the brake resistor, which
is connected to the PINs +24V and
PWM on the ZETADYN 3C, is con-
nected to the retrofit kit on the X-PWM
connection terminal.
2 (1)* +24V -> 5 +24V_BC
3 (2)* BC -> 6 BC
4 (3)* Shielding -> 7 Shielding
*for 3-pin connectors without "PWM"
Encoder connection asynchronous
motors (X-ENC9)
Encoder connection asynchronous
motors (X-ENC15)
9-pin SUB-D female connector -> 15-pin SUB-D socket
(with adapter cable SUB-D 9-pin to
SUB-D 15-pin,
Art. no.: 00165930-004M) *
Encoder connection synchronous
motors (X-ENC15)
Encoder connection synchronous
motors (X-ENC15)
15-pin SUB-D female connector -> 15-pin SUB-D female connector
Alternatively, the wires of the cable of the 9-pin SUB-D connector can be individually connected to the impulse
encoder connection of the asynchronous motors (X-ENC8) of the ZAdyn4C.
Encoder connection asynchronous
motors (X-ENC9)
Encoder connection asynchronous
motors (X-ENC8)
1 Shielding
The shielding braid is twisted into a
pigtail.
-> 1
2 +24V_E -> 2 +24V_E
3 GND -> 3 GND
4 Vcc (+ 5 V) -> 4 +5/8V_E
5 /B -> 5 /B
6 Track B -> 6 B
7 /A -> 7 /A
8 Track A -> 8 A
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ZETADYN 3C ZAdyn4C
Digital inputs (X-I) Digital inputs (X-IN)
1 +24V -> 1 +24V
2 +24V_IN -> 2 +24V_IN
3 I01 -> 3 I01
4 I02 -> 4 I02
5 I03 -> 5 I03
6 I04 -> 6 I04
7 I05 -> 7 I05
8 I06 -> 8 I06
9 I07 -> 9 I07
10 I08 -> 10 I08
11 GND_IN -> 11 GND_IN
12 GND -> 12 GND
13 Shielding -> 13 Shielding
Encoder simulation (X-ENCO) Encoder simulation (X-ENCO)
1 Shielding -> 1 Shielding
2 GND -> 2 GND
3 /Y -> 3 /Y
4 Y -> 4 Y
5 /X -> 5 /X
6 X -> 6 X
External voltage supply (X-EXT) External voltage supply (X-EXT)
1 24V_EX -> 1 24V_EX
2 GND_EX -> 2 GND_EX
DCP-interface (X-DCP) DCP-interface (X-DCP)
1 DA -> 1 DCP_A
2 DB -> 2 DCP_B
3 0VD -> 3 GND_COM
4-> 4
CAN interface (X-CAN) CAN interface (X-CAN)
1 0VC -> 1 GND_COM
2 CL -> 2 CL
3 -> 3
4 CH -> 4 CH
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7 Start-up
7.1 General information
For details of commissioning the ZAdyn4C, refer to the “Commissioning” chapter in the ZAdyn4C
operating instructions.
If the absolute value encoder cable length is greater than 5 m, the operating voltage of the absolute
value encoder has to be checked.
Operating voltage Consequence
3.6 - 14 VDC Absolute value encoder can be used.
4.75 - 5.25 VDC Absolute encoder must be replaced with an abso-
lute encoder with an operating voltage of 3.6 - 14
VDC.
8 Configuring the ZAdyn4C
There are two processes for configuring the ZAdynpro:
•Manual setting of the parameter values
•Loading parameters onto the ZAdyn4C
8.1 Manual setting of the parameter values
Enter the parameter values in the following parameter list (see "Saving the parameter values of the
ZETADYN 3C" chapter). After mechanical and electrical installation, you can transfer the parameter
values to the ZAdyn4C.
Technical Information Start-up
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Parameter list
"Motor name plate" menu f_O1
MOT_TYP (Motor Typ) f_O2
n (rpm) f_O3
f (Hz) f_O4
p f_PWM/f_O5
I (A) V_G1
U (V) V_G2
P (kW) V_G3
cos phi SIM_V1
TYP A_MAX
M_MAX S_B_OFF
Encoder & BC menu Monitoring menu
ENC_TYP MOD_ST
ENC_INC STO
BC_TYP LOCKBR
R_BR Ohm CO
P_BR kW BR
T_PFU s P1P2
R_P1P2
Installation menu T_ENC
V* m/s T_SDLY
MOD_n* T_CO
n* rpm T_CDLY
_D m T_BR
_iS S_MB
_i1 I_MAX
_i2 T_I_MAX
Q kg APC
F kg MASK1
G kg MASK2
MASK3
Control system menu MASK4
CONFIG MASK5
MO_DR
CTRL Start menu
f_I01 M_START
f_I02 K_START
f_I03
f_I04 T_0
f_I05 T_0 real
f_I06 T_1
f_I07 T_2
f_I08 T_2 real
f_XBR1 T_3
f_XBR2 V_T3
f_XBR3 s_start
f_XBR4 BRK_DMP
Technical Information Configuring the ZAdyn4C
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Acceleration menu T_5a
A_POS T_5b
R_POS1 T_6
R_POS2
Controller menu
Travelling menu SPD_KP
V_1 SPD_TI
V_2
V_3 Menu parameter set 2
V_Z F_PAR2
V_4 U_ACCU
V_5 P_UPS
V_6 RS_UPS
V_7 STOP
Copy
Deceleration menu
A_NEG Menu encoder calibration (for
synchronous motors)
R_NEG1 ENC_OFF
R_NEG2
S_DI3 Menu CAN (for CAN control)
S_DI2 LIFT_NR
S_DI1 NODE_ID
S_ABH BD_RATE
MODE
Stop menu T_CMD
T_4
T_5
8.2 Loading parameters onto the ZAdyn4C
If you have saved the parameters of the ZETADYN 3C on an SD card, you can load the parameters to
the ZAdyn4C via the SD card.
! Ensure that the file path on the SD card has been renamed from "3BF" to "4CX" (see chapter
"Ensuring the parameter values of the ZETADYN 3C/Saving the parameters of the ZETADYN 3C").
"Insert the memory card in the X-MMC card slot (see figure).
Memory card in the X-MMC card slot
Statistics
->Memory Card
MMC Recorder
Encoder-adjust.
Select "Memory Card" menu
Confirming menu selection
Technical Information Configuring the ZAdyn4C
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