ZIEHL-ABEGG ZA dynpro User manual

R-TBA17_01-GB 1837 Index 004 Part.-No. 00163459-GB
-Installation
-Start-up
ZA dynpro
Frequency inverter
Original operating instructions
Store for future use!
Part 1

Content
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Explanation of symbols and designators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7 Working on device / Hazards through residual voltage . . . . . . . . . . . . . . . . . . . . . . . . 6
2.8 Modifications / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.9 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.10 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Service & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.1 Storage duration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Dimensional drawings / Minimum distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 EMC-compatible installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2.1 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2.3 EMC-compatible assembly of the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2.4 Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Terminal positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3.1 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Protective ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.5 Mains connection (X1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.6 Residual current operated device (RCCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.7 Brake resistor (X 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.8 Motor connection (X 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.9 Digital inputs (X-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.10 Digital outputs (X-OUT1, X-OUT2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.11 CAN interface (X-CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.12 STO interface (X-STO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.13 Connection of asynchronous motor rotary encoder (X-ENC15) . . . . . . . . . . . . . . . . . . 26
5.13.1 X-ENC15 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.14 Rotary encoder connection for synchronous motors (X-ENC15) . . . . . . . . . . . . . . . . . . 27
5.14.1 Pin assignment for EnDat 01, SSI, SIN/COS interface . . . . . . . . . . . . . . . . . . . . . 27
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5.15 Rotary encoder simulation (X-ENCO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.16 External 24 V voltage supply (X-ENCO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.16.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.16.2 Connection X-EXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.17 Standby input (X-SBY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.18 Motor contactors (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.18.1 Monitoring of the motor contactors (X-BR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.19 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.19.1 Brake release monitoring (X-BR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.20 ZAdynpro circuit suggestion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6 Operation and parameterising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 Options for control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1.1 ZApadpro control terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1.1.1 Mounting / Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1.1.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2.1 ZApadpro and ZAmon control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2.2 Control key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2.3 Menu and parameter navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.2.4 The different operating levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.2.5 Meaning of the arrows appearing in the display: . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3 Entering numerical values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3.1 Continuous change of a parameter value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3.2 Changing individual digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2 Configuring the . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.3 Testing the “Safe Torque Off function (STO)” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.4 Setting the switch-off points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.4.1 Interrupt points for the travel speeds V_3 and V_2 . . . . . . . . . . . . . . . . . . . . . . . . 42
7.4.2 Cut-off points for travel speed V_1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.5 Carrying out the first test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.6 Optimisation of the startup and drive behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8 "Safe Torque Off (STO)" function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.2 Safety concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.3 Principle circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.5 Notes for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.6 Notes on use of motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.7 Deactivation of the STO function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.8 Testing the "Safe Torque Off (STO)" safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
9 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9.1 Technical data for ZAdynpro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9.2 EC/EU declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9.3 Adjustment card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.4 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.5 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.6 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
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1 General
Compliance with the following instructions is mandatory to ensure the functionality and safety of the
product. If the following instructions given especially but not limited for general safety, transport,
storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recy-
cling are not observed, the product may not operate safely and may cause a hazard to the life and
limb of users and third parties.
Deviations from the following requirements may therefore lead both to the loss of the statutory material
defect liability rights and to the liability of the buyer for the product that has become unsafe due to the
deviation from the specifications.
The ZAdynpro may be operated in the area of application of standards EN 12015 and EN 12016
(compare chapter 5.2 "EMC compatible installation") only with the expert use of a line reactor.
ZIEHL-ABEGG recommends the use of the line reactor of type NDxx which is optimally geared to the
ZAdynpro (compare also chapter 5.5. “Mains connection”). Also outside the area of application of
standards EN 12015 and EN 12016, the use of a line reactor is the precondition for the validity of the
type examination of the STO function (Safe Torque Off according to DIN EN 61800-5-2).
1.1 Validity
This instruction manual applies to:
Frequency inverter from the series:ZAdynpro
from software version 4.53
1.2 Structure of the operating instructions
These operating instructions help you to work safely on and with the frequency inverter ZAdynpro.
They contain safety instructions that must be complied with as well as information that is required for
failure-free operation of the frequency inverter.
The operating instructions are to be stored together with the frequency inverter. It must be ensured
that all persons who have to perform activities on the frequency inverter can consult the operating
instructions at any time. Instructions for use in accordance with the German Occupational Safety and
Health Act and the German Work Equipment Ordinance must be provided in addition to the operating
instructions.
Keep the operating instructions for continued use. They must be passed-on to all successive owners,
users and final customers.
1.3 Target group
The operating instructions address persons entrusted with planning, installation, commissioning and
maintenance and servicing and who have the corresponding qualifications and skills for their job.
1.4 Exclusion of liability
It has been established that the content of these operating instructions is concurrent with the
frequency inverter hardware and software described.
It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. The
contents of this manual are put through periodic reviews. Necessary modifications are incorporated
into the next version.
ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or as a
consequence of unauthorized repairs or modifications.
Symbols description
Asynchronous motors
The contents in the operating instructions refer specifically to the operation of asynchronous motors.
Synchronous motors.
The contents in the operating instructions refer specifically to the operation of synchronous motors.
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1.5 Copyright
These operating instructions contain information protected by copyright. The operating instructions
may be neither completely nor partially photocopied, reproduced, translated or put on a data medium
without prior explicit consent from ZIEHL-ABEGG SE. Infringements are liable for damages.
All rights reserved, including those that arise through patent issue or registration on a utility model.
1.6 Explanation of symbols and designators
Symbol Meaning
"Instruction. Follow the instructions in sequence in the order
described.
✓Result of an action (result). Here, the result of an action is
described.
2 Safety instructions
2.1 General
This chapter contains instructions to prevent personal injury and property damage.
These instructions do not lay claim to completeness. In case of questions and problems, please
consult our company technicians.
2.2 Intended use
The ZAdynpro is a field-orientated Frequency inverter for RPM control of asynchronous motors and
synchronous motors. The Frequency inverter is designed for lift systems used to convey people and
cargo. The device is not designed for any other use than those listed here – this is considered
improper use.
Reading these operating instructions and complying with all contained instructions – especially the
safety instructions contained therein – are considered part of intended use. Furthermore, carrying out
all inspection work in the prescribed scheduled intervals is part of intended use
The operator of the ZAdynpro is liable for any personal harm or material damage arising from non-
intended use! The manufacturer shall bear no liability for such damage!
2.3 Pictographs
Safety instructions are highlighted with warning triangles and are depicted according to the degree of
hazard as follows.
Danger!
General hazardous area. Death or severe injury or significant property damage can occur if the
corresponding precautions are not taken!
Caution!
Risk of moderate or minor injury if the corresponding precautions are not taken!
CAUTION!
Caution!
Material damage is possible if the corresponding precautions are not taken!
Danger!
Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding
precautions are not taken!
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2
Safety instructions

Information
Important information and advice for user
2.4 Product safety
The device conforms to the state of the art at the time of delivery and is fundamentally considered to
be reliable. The device and its accessories must only be used in a flawless condition and installed and
operated with compliance to the operating instructions.
Exceeding the limits stated in the “Enclosure / technical data” chapter can lead to a defect in the
device.
2.5 Requirements placed on the personnel / due diligence
Persons entrusted with the planning, installation, commissioning and maintenance and servicing in
connection with the device must have the corresponding qualifications and skills for these jobs. Based
on their training, knowledge and experience as well as knowledge of the relevant standards, they
must be able to judge the work transferred to them and be able to recognize possible hazards.
In addition, they must be knowledgeable about the safety regulations, EU directives, rules for the
prevention of accidents and the corresponding national as well as regional and in-house regulations.
Personnel to be trained or instructed and apprentices are only permitted to work on the device under
the supervision of an experienced person. This also applies to personnel undergoing general training.
Comply with the legal minimum age
2.6 Commissioning
Danger!
During commissioning, unexpected and hazardous conditions can arise in the entire system due to
incorrect settings, defective components or incorrect electrical connections
During the commissioning following has to be observed:
•Remove all persons and objects from the hazardous area
•The EMERGENCY-STOP function must be in working order
•The mechanical safety brakes must be installed and in working order
•Commissioning is only permitted with compliance to the EMC directive 39/336/EEC
2.7 Working on device / Hazards through residual voltage
Before working on previously installed devices, separate them from the mains and secure them
against reconnection.
Danger!
Through use of capacitors, danger of death exists even after switching off the device through directly
touching the energized parts or due to parts that have become energized due to faults.
Wait at least 3 minutes before working on the device.
The safe isolation from the supply must be checked using a two-pole voltage detector.
Danger!
It is generally forbidden to carry out work on electrical live parts. Protection class of the device when
open is IP 00! It is possible to touch hazardous voltages directly.
2.8 Modifications / interventions in the device
For reasons of safety, no unauthorized interventions or modifications may be made on the device .
All planned modifications must be authorized by the manufacturer in writing.
Use only genuine spare parts / genuine wearing parts / genuine accessories from the
ZIEHL-ABEGG SE.These parts were specifically designed for the device. There is no guarantee that
parts from non-original sources are designed and manufactured in correspondence with load and
safety requirements.
Parts and special equipment not supplied by the ZIEHL-ABEGG SE are not approved for use.
The warranty shall be void if the device is tampered with or modified without authorisation.
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2.9 Operator’s obligation of diligence
The device has been designed and constructed with consideration of a hazard analysis and after
carefully selecting the harmonized standards to be complied with as well as additional technical
specifications. It thus complies with the state-of-the art and ensures the highest degree of safety.
However, this safety can only be implemented in operational practice if all measures necessary for
this purpose are taken. The operator of the installation has the obligation of due diligence to plan
these measures and monitor their implementation.
In particular, the operator must ensure that
•The device is only used as intended (cmp. chapter "Product overview" concerning this)
•The installation is operated solely in a flawless, functional condition and that especially the safety
devices are periodically checked for their properly functioning condition
•The required personal safety gear is available to and used by the operating, maintenance and
repair personnel
•The operating instructions are always readily available at the location where the frequency inverter
is being used, are complete and are in legible condition
•Only sufficiently qualified and authorized personnel operate, maintain and repair the device
•these staff receive regular instruction in all relevant occupational safety and environmental protec-
tion issues, are knowledgeable about the operating instructions and, especially, are familiar with the
safety instructions contained therein.
•all safety and warning notices attached to the device are never removed and remain legible.
2.10 Employment of external personnel
Maintenance and service work are frequently carried out by external employees who often do not
recognize the specific situations and the thus resulting dangers.
These persons must be comprehensively informed about the hazards in their area of activity.
You must monitor their working methods in order to intervene in good time if necessary.
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Safety instructions

3 Product overview
3.1 System overview
The drive system for ZIEHL-ABEGG SE elevators consists of several individual components.
1) ZAdynpro
Frequency inverter for RPM control of asynchronous motors and synchronous motors.
2) Power choke
System component to reduce current harmonics and to attenuate commutation notches and line
feedback.
3) Elevator drive
Synchronous or asynchronous motor, with and without gearbox.
4) ZArec4c (optional)
Power feedback unit for elevator systems with frequency inverter.
5) Brake resistor
System component to convert energy generated during the regenerative run into heat.
6) ZAsbc4B (optional)
System component for contactorless actuation of electromechanical brakes.
7) EVAC3C (optional)
Evacuation module for automatic evacuation run in case of mains failure.
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3.2 Name plate
2
1
3
456
9
8
7
10
no. Designation
1 Part no.
2 Serial number
3 Mains connection voltage
4 Type designation
5 Mains frequency
6 Rated current for 40% on time
7 Protection rating
8 Touch current in protective earth line exceeds an
alternating current of 3.5 mA, or a direct current of
10 mA
9CE mark
10 Internal DATA MATRIX code of ZIEHL-ABEGG SE
3.3 Service & maintenance
These jobs must be completed during the recurrent maintenance work:
•Check the device for dirt and clean if necessary
•Check the connections and tighten if necessary
3.4 Transport
•The device is packed ex factory to suit the transport method previously agreed.
•Always use the original packaging materials when transporting the device
•Avoid shocks and impacts to the device during the transport
3.4.1 Storage duration:
The storage duration depends particularly on the electrolytic capacitors because the oxide coating in
the capacitor deteriorates.
Storage duration:
•12 months at -20 ... +50 °C
•24 months at -20 .. +45 °C
•36 months at -20 .. +40 °C
If storage exceeds the stated maximum storage times, you must carry out a reformation of the
capacitors before applying the entire mains voltage to the frequency inverter.
New formation:
To reform, the ZAdynpro needs to be connected to reduced voltage (230 VAC at L1 / L2) for approx. 1
hour.
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3
Product overview

3.5 Disposal / recycling
Disposal must be carried out professionally and environmentally friendly in accordance with the legal
stipulations.
4 Mechanical installation
4.1 General notes
•The frequency inverter ZAdynpro is designed for mounting on the wall in the switch cabinet.
Mounting outside of the switch cabinet is not permitted.
•Ensure that there is sufficient cooling in the switch cabinet. When doing so, observe the power loss
of the ZAdynpro.
•The following points must be complied with during the mechanical installation to avoid causing a
defect in the frequency inverter due to assembly errors or environmental influences.
Ambient conditions
•It is not permitted to mount the frequency inverter on vibrating components
•The frequency inverter must not be exposed to any shock
•Prevent humidity
•Avoid aggressive and conductive materials in the environment
Mounting
•Check frequency inverter for any transport damage
•Mounting is performed on a metallic mounting plate
•Mount the device in a torsion free conditions
•Mounting position: Vertical, connection terminals X3, X-STO, X-SBY and X1, bottom
•Permissible installation positions:
–Mounted with the rear on the mounting plate (see Fig.)
–Mounted with the side area on the mounting plate (see Fig.). An additional mounting bracket is
required for this.
Mounted with the rear on the mounting plate Mounted with the side area on the mounting plate
•Mount the frequency inverter so that it is isolated
•Prevent drilling chips, screws and other foreign bodies from reaching the interior of the frequency
inverter
•Maintain the stated minimum clearances to ensure unobstructed cooling- air feed as well as
unobstructed outgoing air discharge (see fig. "Minimum clearances")
•Ensure sufficient cooling when mounting in the switch cabinet. When doing so, observe the power
loss of the ZAdynpro.
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4.2 Dimensional drawings / Minimum distances
ZAdynpro 011-017 ZAdynpro 023-032
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4
Mechanical instal- lation

5 Electrical installation
5.1 General
Danger!
It is forbidden to carry out work on the frequency inverter when it is live.
Even after disconnection, the DC-link ( terminals X2: +DC / X2:-DC ) are still live.
Wait at least 3 minutes before working on the device
Danger!
It is not permitted to operate the ZAdynpro with the housing covers removed, as exposed live parts
are present inside the frequency inverter. Failure to observe this provision can lead to serious injury.
Caution!
Parts can be destroyed by electrostatic discharge.
Discharge yourself by suitable action before working on electrical components (connectors, etc.). You can do this,
for example, by touching earthed metal parts.
•Work on electric components may only be carried out by trained electricians or by persons
instructed in electricity under the supervision of an electrician in accordance with electrical engi-
neering regulations.
•A second person must always be present when working on energized parts or lines who discon-
nects in case of emergency.
•Electrical equipment must be checked regularly: Loose connections are to be re-tightened and
damaged lines or cables must be replaced immediately.
•Always keep switch cabinets and all electrical supply facilities locked. Access is only allowed for
authorized persons using a key or special tool.
•Never clean electrical equipment with water or similar liquids.
•Incorrectly wired connections can destroy the electrical/electronic components.
5.2 EMC-compatible installation
5.2.1 Standards
When correctly installed, the frequency inverter corresponds to the following standards:
•EN 12015:2014 Electromagnetic compatibility – Product family standard for lifts, escalators and
moving walks – Emission
•EN 12016:2013 Electromagnetic compatibility – Product family standard for lifts, escalators and
moving walks – Interference immunity
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5.2.2 Electrical connection
Lead Cable length Shielding ZAdynpro shield coating
version
Power line - - -
Motor cable Max. 25 m Earthed at both ends Clip on mounting plate
Brake chopper/brake resistor line Maximum 5 m Earthed at both ends Pigtail
Connecting line for standby input Max. 25 m - -
Connecting line for the digital inputs Max. 25 m - -
Connecting lines for the digital out-
puts
Max. 25 m - -
Rotary encoder line Max. 25 m Earthed at both ends Via connector
Temperature monitoring of brake re-
sistor
Maximum 5 m Earthed at the inverter
end
Pigtail
STO line Max. 50 m Earthed at both ends Pigtail
Connecting line for ZApadpro Max. 50 m Earthed at both ends Via connector
Connecting line of rotary encoder
simulation
Max. 25 m Earthed at the customer
system end
-
Connecting line for CAN interface •Main line:
Max. 200 m
•Stub lines:
Max. 6 m
- -
Connecting line for brake release
monitoring
Max. 25 m - -
•Do not twist shielding for connections; use a suitable shield connection system
•Run the control cables and the encoder cables separate from the power cables
•Provide connected inductances (brakes, contactors) with suppressors
•In order to use the ZAdynpro safely and in compliance with standards, a power choke of type ND...
from ZIEHL-ABEGG must be integrated into the power line. For assignment of the frame sizes of
the ZAdynpro to the respective power chokes, refer to chapter "Electrical installation/Mains con-
nection".
•Operating the ZAdynpro without the ND.. type power choke voids all warranty entitlements.
•In the case of a supply line of > 25 m (motor line) or > 5 m (brake resistor line), adherence to
standard EN 12015 (Electromagnetic compatibility – Emission) and EN 12016 (Electromagnetic
compatibility – Interference immunity) can no longer be guaranteed.
•If you must interrupt the shielding on a particular line (e.g. to install motor contactors), the shielding
must be subsequently continued with the lowest possible HF impedance.
•Use shielded lines in the switching cabinet also
•Feed the voltage supply of the motor contactors through the mains filter of the elevator control
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5
Electrical instal- lation

5.2.3 EMC-compatible assembly of the control cabinet
1 ZAdynpro mains connection terminal
2 Power line
3 Motor cable (shielded)
4 Clip for fixing the shielding
5 Route electrical lines with the maximum possible spacing
6 Line reactor
7 Mains connection
8 Brake resistor cable (shielded)
9 Shielding (brake resistor cable)
The following points must be observed if the stand-
ards outlined in chapter "EMC-compatible installa-
tion/Standards" are to be adhered to:
•Refer to chapter "EMC-compatible installation/Stan-
dards"
•Cable length between power choke and ZAdynpro
maximum 200 mm
•Route the power line (including the mains connection
terminal and power choke) separately from the brake
resistor line and the motor line
5.2.4 Motor cable
•The shielding of the motor line must be extensively connected to the earth potential in the
immediate vicinity of the ZAdynpro. The shielding must be continued right up to the connection
terminal.
•We recommend fixing the shielding on the mounting plate by means of a clip (see Fig.).
1
Fixing the shielding on the mounting plate
1Clip
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5.3 Terminal positions
5.3.1 ZAdynpro 011-032
1
2
3
4
5
6
7
8
9
Front terminal positions
1 X-MMC memory card
2 X-OUT2 digital outputs
3 X-IN digital inputs
4 X-BC temperature monitoring for brake resistor/brake chopper
5 X-BR inputs for function monitoring of the motor brakes
6 J4 terminating resistance CAN line
7 X-CAN CAN
8 X-ENC15 rotary encoder SUB-D
9 X-ENCO rotary encoder simulation
1
2
3
4
Position of connection terminals on bottom
1 X3 motor
2 X-STO Safe Torque Off
3 X-SBY standby input
4 X1 line
2
3
1
Terminal positions top
1 X-OUT1 digital outputs
2 X-PAD ZApad
3 X2 brake chopper/brake resistor
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5
Electrical instal- lation

5.4 Protective ground connection
•The ZAdynpro has a leakage current of > 3.5 mA according to the defined networks in
DIN EN 60990 and must therefore be permanently connected.
•In accordance with EN 50178, item 5.2.11 and 5.3.2.1, the PE conductor connection must have a
cross-section of at least 10 mm².
•In the case of PE conductors < 10 mm², an additional PE conductor must be connected. The cross-
section must correspond at least to the cross-section of the PE conductor on the connecting line.
•An M6 threaded bolt is available on the ZAdynpro to connect the PE conductor (see Fig.).
PE conductor connection ZAdynpro
5.5 Mains connection (X1)
Danger!
Before connecting the ZAdynpro to the mains supply, it must be checked that the technical
specifications on the rating plate and in the operating instructions of the ZAdynpro match the
characteristics of the mains supply.
Designation of the con-
nection terminal:
X1
Network configurations: •The line filter and ZAdynpro are designed for use in an earthed power
supply system.
•Permissible network configurations are:
–TN network
–TT network
•The line filter and ZAdynpro are unsuitable for use in the IT
network!
Line cross-section: •The line cross-section must be specified dependent on the nominal motor
current and the ambient conditions (e.g. temperature, wiring method) in
accordance with DIN VDE 0100.
Type of cable: •Rigid or flexible lines
•In the case of flexible lines: Wire end ferrules recommended
•Not shielded
Connection type: Spring-type terminals
Mains fuse The size of the mains fuse must reflect the cable cross-section used and the
ambient conditions.
Use the following maximum fuse sizes, depending on the frame size of the
ZAdynpro:
ZAdynpro frame size Max. fuse for operating
class gG
011/013 16 A
017 20 A
023 25 A
032 35 A
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Line reactor: In order to use the ZAdynpro safely and in compliance with standards, a
power choke of type ND... from ZIEHL-ABEGG SE must be integrated into
the power line.
Use the following power chokes, depending on the frame size of the ZAdyn-
pro:
ZAdynpro frame size Line reactor Article number for
power choke
011 ND011 357180
013 ND013 357181
017 ND017 357182
023 ND023 357183
032 ND032 357184
Connection: Mains connection
X1
L1
L2
L3
L3
L2
L1
PE
max. 200 mm
1U1
1V1
1W1 1W2
1V2
1U2
1
3
2
ND
ZAdynpro
ZAdynpro mains connection
1 Mains 3~ 400V/PE/50Hz
2 Line reactor ND
3 Central ground point
5.6 Residual current operated device (RCCB)
Frequency inverters of the ZAdynpro type do not require an FI circuit breaker for operation.
The circuit at the ZAdynpro output is monitored by an electronic short-circuit protection. On detecting
a short-circuit current at the output of the ZAdynpro (and thus negligible impedance between the
phase conductor and a body or the protective conductor of the circuit or the protective conductor of
the operating equipment in the case of an error) the output current is switched off within a time of <20
μs. On condition that the potential equalisation for the ZAdynpro and the motor was performed
according to the valid standards (VDE0100-Part 540:2012-06 and DIN EN 50178:1997), this behav-
iour is sufficient for the automatic switch-off in the case of an error demanded by VDE 0100-4100.
If an FI circuit breaker is required for special reasons (e.g. fire prevention), an all-current-sensitive FI
circuit breaker type B must be used. For maximum operational reliability, ZIEHL-ABEGG recommends
the use of an FI circuit breaker with a reference fault current of 300 mA for fire prevention according to
regulation VdS 3501.
Information
Please note that even when using a correct FI circuit breaker of type B, false tripping due to high
protective earth currents (leakage currents) can still occur.
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Electrical instal- lation

5.7 Brake resistor (X 2)
Designation of the con-
nection terminal:
X2
Line cross-section: Max. 6 mm
2
Type of cable: Shielded
Cable lengths: •Maximum 5 m
•If the pre-assembled line is not long enough in the brake resistor of the
BR11-A type, this can be extended up to a length of 5 m. A shielded, self-
extinguishing line is required for this.
Connection type: Spring-type terminals
Parametrisation: The brake resistor or brake chopper used must be configured in the menu
Encoder & BC/BC_TYP.
Encoder & BC
|
-
"BC_TYP BR25
|
-
"BR25
BR/BC - Typ
Connection: Brake-Resistor connection
The brake resistor of the BR11-A type has no temperature monitor.
BR
+24 1
3
2
V
I09/
BC
X-BC
ZAdynpro
+DC
-DC
X2
R
PE
+DC
R
PE
BR11-A/BR 14-A
BR
TB1
TB2
+DC
PE
R
+DC
-DC
X2
R
ZAdynpro
1
PE
+24 1
3
2
V
I09/
BC
X-BC
BR17/BR25/BR50/BR100
CAUTION!
Caution!
It is imperative for an existing temperature monitor to be connected to the ZAdynpro!
The brake resistor or the brake chopper may be burnt out in the event of a fault!
CAUTION!
Caution!
If the connection of a brake resistor (type BRxx) to the +DC and -DC terminals is faulty, it will emit a
continuous power output and the device will become overheated. If a temperature monitor is not
connected, the device will burn out!
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Type BR11-A
Brake resistor BR11-A possesses connected connecting wires. These must be wound twice around
the toroidal core provided. It is important to wind both wires with the same direction of winding (see
figure).
Toroidal core BR11-A
5.8 Motor connection (X 3)
Designation of the con-
nection terminal:
X3
Line cross-section: The line cross-section must be specified dependent on the motor´s current and
the ambient conditions (e.g. temperature, wiring method) in accordance with
DIN VDE 0298-4.
Type of cable: •Shielded line
•Rigid or flexible lines
•Rated voltage U0 / U: 450 / 750 VAC
Cable lengths: •Max. 25 m
Connection type: Spring-type terminals
Connection:
X3
V
W
M
3~
V
W
U
P1 P2
U
Connection asynchronous motor / synchronous motor
Danger!
Always switch off the mains voltage when connecting the motor line. The contactorless operation
mode ("safe torque off" function (STO)) does not galvanically isolate the output stage of the frequency
inverter from the motor line connection terminal!
Danger!
When operating the motor with a rotary encoder, the line to the motor must be connected on the motor
and inverter side phase-correct: U -> U / V -> V / W -> W.
Never swap the connection; not even if the rotary direction of the motor is false!! If the motor phases
are swapped, motor control is generally not possible. This can lead to jerky movements or uncontrolled
acceleration of the motor.
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Electrical instal- lation

5.9 Digital inputs (X-IN)
Designation of the con-
nection terminal:
X-IN
Number of the digital in-
puts:
8, freely configurable
Technical data: The digital inputs comply with the IEC61131-2 TYPE 2 industry standard.
Voltage range: +22 ... 26 VDC
Switching level low/high: <5 VDC / >11 VDC
Current consumption at 24
V:
10 mA (-20%)
Line cross-section: max. 1,5 mm²
Type of cable: •Individual conductors
•Not shielded
Cable lengths: Max. 25 m
Connection type: Screw terminals
Connection: Connection with external power supply
X-IN +24V +24V
_IN I01 I02 I03 I04 I05 I06 I07 I08 GND _IN GND
+24V
0V
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)
1
1 Modulation
() terminal designation of connector
When using the external power supply the bridges between the terminals
+24V / +24V_IN and GND / GND_IN the pre-assembled control cable X-I are
not required. These must be removed!
Connection with internal power supply
X-IN +24V +24V
_IN I01 I02 I03 I04 I05 I06 I07 I08 GND _IN GND
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)
1
1 Modulation
() terminal designation of connector
When using the internal power supply, a bridge must be placed between the
+24V / +24V_IN terminals and between GND / GND_IN.
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