ZKTeco Tripod Turnstile User manual

Maintenance MANUAL
Tripod Turnstile
Version：2.0
Date：December, 2017

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1. Introduction
Thank you for purchasing the tripod turnstile product manufactured by ZKTeco. This product is
manufactured in strict accordance with quality control standards. To protect the device from
component abrasion and ensure long-term stable operation, it is recommended to perform
periodic maintenance on the device.
2. Housing Cleaning and Interior Dust Removal
Check for dirt such as smudges and stains on the tripod turnstile housing on a periodic basis.
Use cleaning agents to remove dirt, wipe the surface with soft cloth, and then apply a layer of
rust preventive oil. Should accidental scratches occur, ask a qualified repair service to smooth
out the patterns.
Note: It is recommended the housing be cleaned once every two weeks.
3. Periodic Maintenance of Internal Components
Usage
Times
(Millio
n)
Mechanism Electronic
D50 D30 Position
recover
spring
Block
arm
Hook on
the block
arm
Wire 24 V
power
supply
Control
board
Indicator
light
Proximity
switch
0.5+ ○○○○○○○○○○
1.0+ ○●○●●○○○○○
1.5+ ○○○○○○○○○○
2.0+ ○●○●●○○○○○
2.5+ ○○○○○○○○○○
3.0+
○
●
○
●
●
○
○
○
○
○
Remarks: ●indicates Replace; ○indicates Check.

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@0.5Million Maintenance record
Maintenance In good condition after checking (√) Clean after checking (C)
Fasten after checking (F) Replace after checking (R)
Mandatory items Housing cleaning and interior dust removal
Mechanism oiling
Check items
D50 D30 Block arm
Position
recover spring
Hook on the
block arm
24 V power
supply
Proximity
switch
Control board Indicator light
Wire
@1.0Million Maintenance record
Maintenance In good condition after checking (√) Clean after checking (C)
Fasten after checking (F) Replace after checking (R)
Mandatory items Housing cleaning and interior dust removal
Mechanism oiling
Check items
D50 D30 Block arm
Position
recover spring
Hook on the
block arm
24 V power
supply
Proximity
switch
Control board Indicator light
Wire
@1.5Million Maintenance record
Maintenance In good condition after checking (√) Clean after checking (C)
Fasten after checking (F) Replace after checking (R)
Mandatory items Housing cleaning and interior dust removal
Mechanism oiling
Check items
D50 D30 Block arm
Position
recover spring
Hook on the
block arm
24 V power
supply
Proximity
switch
Control board Indicator light
Wire

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2.0Million Maintenance record
Maintenance In good condition after checking (√) Clean after checking (C)
Fasten after checking (F) Replace after checking (R)
Mandatory items Housing cleaning and interior dust removal
Mechanism oiling
Check items
D50 D30 Block arm
Position
recover spring
Hook on the
block arm
24 V power
supply
Proximity
switch
Control board Indicator light
Wire
2.5Million Maintenance record
Maintenance In good condition after checking (√) Clean after checking (C)
Fasten after checking (F) Replace after checking (R)
Mandatory items Housing cleaning and interior dust removal
Mechanism oiling
Check items
D50 D30 Block arm
Position
recover spring
Hook on the
block arm
24 V power
supply
Proximity
switch
Control board Indicator light
Wire
3.0Million Maintenance record
Maintenance In good condition after checking (√) Clean after checking (C)
Fasten after checking (F) Replace after checking (R)
Mandatory items Housing cleaning and interior dust removal
Mechanism oiling
Check items
D50 D30 Block arm
Position
recover spring
Hook on the
block arm
24 V power
supply
Proximity
switch
Control board Indicator light
Wire

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4. Appendix (Method and Tool)
4.1 Housing Maintenance and Interior Dust Removal
Use cleaning cloth soaked with industrial alcohol to wipe the housing. Then apply a layer
of rust preventive oil.
If the arm for drop arm device is loose, tighten it clockwise, and use an Allen key to fasten
the set screws.
Remove dust on the internal PCB.
4.2 Wire Checking
Check that all terminal posts are in good contact and free from exposed copper. Re-insert
loose terminal posts if any. If exposed copper exists on a conducting wire, remove the
terminal from the PCB, use a flat-head screwdriver to loosen the screws on the terminal,
re-insert and tighten the wire into the terminal, and then re-insert the terminal. After that,
check related components.

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4.3 Master Board Replacement
Remove wiring terminals from the master board, mark the ports (to ensure correct wiring
of the new board), unfasten the four screws, take off the PCB to be replaced, install the
new board, fasten the screws, and then reconnect the wiring terminals.
4.4 The 24V Power Supply Replacement
Turn off the air switch and unscrew the four fixed screw,take off electrical mounting plate.
Use screwdriver to unplug the wire on the power supply,unscrew the fixed screw from the
power supply,then remove it and replace the new one.

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4.5 Mechanism Lubrication
Apply lubricating oil inside the mechanism evenly while rotating the tripod turnstile arm,
as shown in the following figure.
4.6 Mechanism Checking
4.6.1 Core Cover Removal
Use an Allen key to unfasten fixed screws from the proximity switch blocker, take off
proximity switch blocker. Use an Allen key to unfasten the five screws from the mechanism
cover and take off the cover.

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4.6.2 Unlock Solenoid Replacement
Use an Allen key to unfasten the screws from the unlock solenoid, remove the terminal
posts, and take off the unlock solenoid.
Install the new unlock solenoid on the mechanism base, apply screw glue, use the Allen
key to fasten the screws, and re-insert the terminal posts. (The replacement method is the
same for the left and right solenoids.)
4.6.3 Drop Arm Solenoid Replacement
Unfasten the four screws that fix the drop arm solenoid on the mechanism cover and take
off the drop arm solenoid.Install the new one, fasten the screws, and re-insert the terminal
posts.
4.6.4 Block Arm Replacement
Unfasten the screws from the block arm and take off block arm.
Install the new block arm, apply screw glue, and fasten the screws.

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4.6.5 Position Recover Spring Replacement
Check whether the position recover spring is deformed and nuts are loose. Replace the
position recover spring if deformed or fasten any loose nuts, as shown in the following
figure.
Figure: Testing the position recover spring
4.6.6 Hook Replacement
Take off the unlock solenoid.
Take off the block arm and replace the hook.

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5 Maintenance Tool Kit
Allen key set
Multi-blade screwdriver
Scissors
Lubricating oil
Multimeter
Industrial alcohol
Anaerobic adhesives
Cleaning cloth
Rust preventive oil