Zollner Signal Automaton 10+SGA User manual

General Features
Automaton 10+SGA
Essentials
ZÖLLNER Automaton
Advantages Installation
abandonvessel alarm.
- type approvedby the BSH
signal release
- sound and light signals
two whistles,
electronic bell and gong system,
separate push-buttonkeys
- signal intervals adjustable
- dimmer forkey illumination
- latest technical standard
- made in Germany
- functional membrane keyboard
- self-explanatory symbols
installation or repair
- maintenance-free
- in the center of the bridge console
- system voltage AC 1phase or 24 V DC
- no special tools required
SOS
MOB
I+ II
II
I
COMBINED SIGNAL AUTOMATION 10+SGA
BSH / 46162/6022227/12
90 12060

SOS
MOB
I+ II
II
I
COMBINED SIGNAL AUTOMATION 10+SGA
BSH / 46162/6022227/12
90 12060
Änderung vorbehalten! Subject to alteration!
144
IMO Colreg 72
Dimmer
Einbauönung: 139x139mm DIN 43700
cutout for installation:
Einbautiefe: 100mm
plug in depth:
Zeiteinstellung
time set
Signalvorwahl
signal preselection
Pfeifenvorwahl
whistle preselection
Regel/rule
34a,b,d
Automatic on / o
Regel/rule 35a,b,c,e,g
Automatic
on / o
Regel/rule
35g
bell+gong
144
Warnsignal
attention
Steuerbord
starboard
Backbord
port
Rückwärts
astern
Horn
whistle
Licht general
alarm
abandon
shiplight
STAND BY
Licht
light
Glocke/bell
gong
SW186e 03/11
Signalvorwahl
signal preselection
Automatic
on / o
Regel/rule
34a,b,d
water water
or towing or pushing another vessel
vessel towed
anchor
ZÖLLNER Signal GmbH Radewisch 40 D-24145 Kiel
Phone [phone] Fax [phone] [e-mail] www.zoellner.de
Stand by
lamp Manual lamp
Manual
horn

GA signal output f or audio
Gener al Alar m
Exter n Stop Gen.Al. PA-System
1+ Bell /Gong (11&12)
Abandom Ship
GA signal output f or lamp
ZB110
ZG110
01506539-4
MH 05/13
or
mutingSRD
Manual Alar m
Bell / Gong / 1+ muting
Whistle I / GAV SRD
1 phase

1+ Bell /Gong (11&12)
1+ muting
SRD
ZB110
ZG110
01506540-4
MH 05/13
or
muting S R D
1phase

Combined Signal Automaton 10+SGA
for the release of sound and light signals
of whistle, signal lamp, bell and gong
including “GENERAL EMERGENCY ALARM”
1/5
The Signal Automaton 10+SGA allows the automatic release of ten different signals according
to Rule 34 (a, b, d) and Rule 35 (a, b, c, e, g) of the Colreg 1972 and for general emergency
alarm through an external key.
At the same time the signal automaton serves as automatic control for the:
1. white maneuver signal lamp (visibility range at least 5 nautical miles)
2. automatic bell
3. automatic gong, for vessel 100 m or more in length
4. general emergency alarm and abandon ship (connection to whistle I on radar mast)
The following signals can be released:
Maneuvring signals:
Rule 34 (a) and (b)
1. …one short blast - course alteration to starboard
2. …two short blasts - course alteration to port
3. …three short blasts - operating astern propulsion
Each of the above mentioned signals will at the same time once be released acoustically and
optically. After at least 10 seconds the same signal will be repeated only as a light signal.
When the maneuver is finished, the off key "O" must be pushed for switching off.
4. Rule 34 (d)
When vessels in sight of one another are approaching each other and from any cause either
vessel fails to understand the intentions or actions of the other, or is in doubt whether
sufficient action is being taken by the other to avoid collision, the vessel in doubt shall
immediately indicate such doubt by giving at least five short and rapid blasts of the whistle.
Such signal may be supplemented by a light signal of at least five short and rapid flashes.
Sound signals in restricted visibility:
5. Rule 35 (a)
...one prolonged blast at intervals of not more than 2 minutes:
- a power-driven vessel making way through water
6. Rule 35 (b)
...two prolonged blasts in succession with an interval of about 2 seconds between them:
- a power-driven vessel underway but stopped and making no way through water
7. Rule 35 (c)
...three blasts in succession, namely one prolonged followed by two short blasts:
- a vessel not under command, a vessel restricted in her ability to maneuver, a vessel
constrained by her draught, a sailing vessel, a vessel engaged in towing or pushing
another vessel
(Can optionally be replaced by Morse „U“ for offshore stuctures acc. to IALA.)
07.12 Pi ZÖLLNER - KIEL 01808826.05-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of sound and light signals
of whistle, signal lamp, bell and gong
including “GENERAL EMERGENCY ALARM”
2/5
8. Rule 35 (e)
…four blasts in succession, namely one prolonged followed by three short blasts:
- a vessel towed or if more than one vessel is towed the last vessel of the tow
9. Rule 35 (g)
…rapid ringing of bell for 5 seconds at intervals of 1 minute:
- a vessel at anchor
…supplemented by rapid sounding of gong for 5 seconds at intervals of 1 minute
- a vessel at anchor which is more than 100 m in length
9.1. A vessel at anchor may in addition sound three blasts in succession, namely one short, one
prolonged and one short blast.
10. Rule 37 Annex IV-SOS
emergency signal SOS repeated continuously.
11. Signal MOB (man over board)
three prolonged blasts in succession repeated continuously.
Additional acoustic and optic signals can be released manually by at will push-buttons.
Operation of the Signal Automaton 10+SGA
After installation and electric connection on board of the vessel, the automaton is in stand-by
mode unless there is an interruption of the power supply. The stand-by mode is indicated by
illuminated symbols of all signal keys, except for the red indicating LEDs which will be
illuminated only when a program has been selected.
Attention!
Before selecting a new program, the key “I/O” must be hit to delete the preceeding program. All
at will keys for manual sound signal release have priority. Hitting any of the at will keys for
manual sound signal release will cut off the running automatic program.
07.12 Pi ZÖLLNER - KIEL 01808826.05-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of sound and light signals
of whistle, signal lamp, bell and gong
including “GENERAL EMERGENCY ALARM"
3/5
The operating elements take the following functions:
Signal keys in 1st row from left to right:
1st key - switching on/off of the automatic maneuver signals (Rule 34…)
Activation of this function is indicated by a red LED next to the key.
2nd key - preselection of the different maneuver signals
“Attention“ (Rule 34 d)
course alteration to starboard (Rule 34 a)
light signals until switched off by 1st key (Rule 34 b, i)
- course alteration to port, (Rule 34 a)
light signals until switched off by 1st key (Rule 34 b, i)
- "I am operating astern propulsion" (Rule 34 a)
light signals until switched off by 1st key (Rule 34 b, i)
Symbol indication: “General Emergency Alarm” (on top) and “Abandon Ship” (normally stand-by / flashes when
activated by external push-button).
3rd key - switching on/off of automatic bell and gong signals in restricted visibility (Rule 35 g).
Activation of this function is indicated by a red LED next to the key.
Signal keys in 2nd row from left to right:
1st key - all manual sound signals
2nd key - switching on/off of maneuver signal lamp, so as to accompany all sound signals by
light signals if requested
3rd key - all manual light signals
4th key - four-stage adjustment of key illumination (dimmer)
Keys in 3rd row from left to right:
1st key - switching on/off of automatic signals in restricted visibility (Rule 35…)
2nd key - preselection of different signals in restricted visibility (Rule 35 a, b, c, e, g) and
SOS (3 short, 3 prolonged, 3 short blasts in succession repeated continuously) or
MOB (3 prolonged blasts in succession repeated continuously)
3rd key - adjustment of duration of signal interval at approx. 60 seconds, 90 seconds, 120 seconds.
4th key - adjustment of whistle 1 or whistle 2, or of whistle 1 and 2 together
07.12 Pi ZÖLLNER - KIEL 01808826.05-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of sound and light signals
of whistle, signal lamp, bell and gong
including “GENERAL EMERGENCY ALARM”
4/5
Maintenance
The Signal Automaton 10+SGA is maintenance-free.
Power supply from board mains must be disconnected whenever carrying out installation or
repair work.
Signal durations are works adjusted in conformity with Rule 34 and 35 of the COLREG 1972 .
Alteration of signal duration or program release or the programming of special signals may only
be carried out by skilled personnel.
Trouble shooting and fault deletion
Manual signal release is not possible and key illumination fails.
1. Check correct connection of terminals 2+3 to power supply indicated on the name plate.
2. Check fuses F1 and F2 which are accessible from the reverse of the signal automaton.
As replacement only use fine wire fuses 2A, semi-time lag, 250 V, 5 x 20 mm.
3. If above measures lead to no result, membrane keyboard, control PCB, power supply PCB
can easily be replaced. For this purpose first remove the front frame and then the terminal
strips on the reverse of the signal automaton. Then unloose the 4 screws in the front plate
and remove it forwards. The front plate carries the PCBs.
07.12 Pi ZÖLLNER - KIEL 01808826.05-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of sound and light signals
of whistle, signal lamp, bell and gong
including “GENERAL EMERGENCY ALARM”
5/5
Set up of the Signal Automaton
The Signal Automaton comprises three modules:
1. Panel (membrane keyboard) 0160xxx with all necessary keys.
2. Key PCB 0160xxx with micro processor.
3. Power supply PCB 0160xxx with switch relay, terminal strip, fuses and
power supply.
Installation on board
1. The unit is adjusted to the voltage indicated on the name plate.
An alteration is possible by shifting two studs on the power supply PCB 0160xxx.
board voltage
90-264 V AC 24 V DC
50/60 Hz
2. Horizontal or vertical installation is possible.
3. For mechanical installation a cutout of 139 x 139 mm in the bridge console is necessary.
Plug-in depth is 120 mm.
3.1 The automaton is inserted into the cutout from above.
3.2 The automaton must be aligned and fixed with two clamping screws from behind
towards the panel.
4. A main switch, possibly with indication, for the complete electric system of the main bridge
console including Signal Automaton is to be shipyard provided.
5. The maneuver signal lamp is to be installed according to Colreg 1972, Annex I, paragraph 12.
6. Electric connection is to be carried out according to enclosed diagram.
A command printer may be connected to terminals 21+22.
07.12 Pi ZÖLLNER - KIEL 01808826.05-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of the sound and light signals
of whistle, signal lamp, bell and gong 1/5
The Signal Automaton 10+SGA allows the automatic release of ten different signals according
to Rule 34 (a, b, d) and Rule 35 (a, b, c, e, g) of the Colreg 1972 and for general emergency
alarm through an external key.
At the same time the signal automaton serves as automatic control for the:
1. white maneuver signal lamp (visibility range at least 5 nautical miles)
2. automatic bell
3. automatic gong, for vessel of 100 m or more in length
The following signals can be released:
Maneuvring signals:
Rule 34 (a) and (b)
1. …one short blast - course alteration to starboard
2. …two short blasts - course alteration to port
3. …three short blasts - operating astern propulsion
Each of the above mentioned signals will at the same time once be released acoustically and
optically. After at least 10 seconds the same signal will be repeated only as a light signal.
When the maneuver is finished, the off key "O" must be hit for switching off.
4. Rule 34 (d)
When vessels in sight of one another are approaching each other and from any cause either
vessel fails to understand the intentions or actions of the other, or is in doubt whether
sufficient action is being taken by the other to avoid collision, the vessel in doubt shall
immediately indicate such doubt by giving at least five short and rapid blasts on the whistle.
Such signal may be supplemented by a light signal of at least five short and rapid flashes.
Sound signals in restricted visibility:
5. Rule 35 (a)
...one prolonged blast at intervals of not more than 2 minutes:
- a power-driven vessel making way through water
6. Rule 35 (b)
...two prolonged blasts in succession with an interval of about 2 seconds between them:
- a power-driven vessel underway but stopped and making no way through water
7. Rule 35 (c)
...three blasts in succession, namely one prolonged followed by two short blasts:
- a vessel not under command, a vessel restricted in her ability to maneuver, a vessel
constrained by her draught, a sailing vessel, a vessel engaged in towing or pushing
another vessel
(Can optionally be replaced by Morse letter “U” for offshore structures acc. to IALA.)
07.12 Pi ZÖLLNER - KIEL 01808851.05-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of the sound and light signals
of whistle, signal lamp, bell and gong 2/5
8. Rule 35 (e)
…four blasts in succession, namely one prolonged followed by three short blasts:
- a vessel towed or if more than one vessel is towed the last vessel of the tow
9. Rule 35 (g)
…rapid ringing of the bell for 5 seconds at intervals of 1 minute:
- a vessel at anchor
…supplemented by rapid sounding of the gong for 5 seconds at intervals of 1 minute
- a vessel at anchor which is more than 100 m in length
9.1. A vessel at anchor may in addition sound three blasts in succession, namely one short, one
prolonged and one short blast.
10. Rule 37 Annex IV-SOS
emergency signal SOS repeated continuously.
11. Signal MOB (man over board)
three prolonged blasts in succession repeated continuously
Additional acoustic and optic signals can be released manually by at will push-buttons.
Operation of the Signal Automaton 10+SGA
After installation and electric connection on board of the vessel, the automaton is in stand-by
mode unless there is an interruption of the power supply. The stand-by mode is indicated by
illuminated symbols of all signal keys, except for the red indicating LEDs which will be
illuminated only when a program has been selected.
Attention!
Before selecting a new program, the key “I/O” must be hit to delete the preceeding program. All
at will keys for manual sound signal release have priority. Hitting any of the at will keys for
manual sound signal release will cut off the running automatic program.
07.12 Pi ZÖLLNER - KIEL 01808851.05-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of the sound and light signals
of whistle, signal lamp, bell and gong 3/5
The operating elements take the following functions:
Signal keys in 1st row from left to right:
1st key - switching on/off of the automatic maneuver signals (Rule 34…)
Activation of this function is indicated by a red LED next to the key.
2nd key - preselection of the different maneuver signals
“Attention“ (Rule 34 d)
course alteration to starboard (Rule 34 a)
light signals until switched off by 1st key (Rule 34 b, i)
- course alteration to port, (Rule 34 a)
light signals until switched off by 1st key (Rule 34 b, i)
- "I am operating astern propulsion" (Rule 34 a)
light signals until switched off by 1st key (Rule 34 b, i)
3rd key - switching on/off of automatic bell and gong signals in restricted visibility (Rule 35 g).
Activation of this function is indicated by a red LED next to the key.
Signal keys in 2nd row from left to right:
1st key - all manual sound signals
2nd key - switching on/off of maneuver signal lamp, so as to accompany all sound signals by
light signals if requested
3rd key - all manual light signals
4th key - four-stage adjustment of key illumination (dimmer)
Keys in 3rd row from left to right:
1st key - switching on/off of automatic signals in restricted visibility (Rule 35…)
2nd key - preselection of different signals in restricted visibility (Rule 35 a, b, c, e, g) and
SOS (3 short, 3 prolonged, 3 short blasts in succession repeated continuously or
MOB (3 prolonged blasts in succession repeated continuously)
3rd key - adjustment of duration of signal interval at approx. 60 seconds, 90 seconds, 120 seconds.
4th key - adjustment of whistle 1 or whistle 2, or of whistle 1 and 2 together
07.12 Pi ZÖLLNER - KIEL 01808851.05-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of the sound and light signals
of whistle, signal lamp, bell and gong 4/5
Maintenance
The Signal Automaton 10+SGA is maintenance-free.
Power supply from board mains must be disconnected whenever carrying out installation or
repair work.
Signal durations are works adjusted in conformity with Rule 34 and 35 of the COLREG 1972 .
Alteration of signal duration or program release or the programming of special signals may only
be carried out by skilled personnel.
Trouble shooting and fault deletion
Manual signal release is not possible and key illumination fails.
1. Check correct connection of terminals 2+3 to power supply indicated on the name plate.
2. Check fuses F1 and F2 which are accessible from the reverse of the signal automaton.
As replacement only use fine wire fuses 2A, semi-time lag, 250 V, 5 x 20 mm.
3. If above measures lead to no result, membrane keyboard, control PCB, power supply PCB
can easily be replaced. For this purpose first remove the front frame and then the terminal
strips on the reverse of the signal automaton. Then unloose the 4 screws in the front plate
and remove it forwards. The front plate carries the PCBs.
07.12 Pi ZÖLLNER - KIEL 01808851.06-4e
Subject to alteration!

Combined Signal Automaton 10+SGA
for the release of the sound and light signals
of whistle, signal lamp, bell and gong 5/5
Set up of the Signal Automaton
The Signal Automaton comprises three modules:
1. Panel (membrane key board) with 0160xxx with all necessary keys.
2. Key PCB 0160xxx with micro processor.
3. Power supply PCB 0160xxx with switch relay, terminal strip, fuses and power supply.
Installation on board
1. The unit is adjusted to the voltage indicated on the name plate.
An alteration is possible by shifting two bridges on the power supply PCB 0160xxx.
Board voltage
90-264 V AC 24 V DC
50/60 Hz
2. Horizontal or vertical installation is possible.
3. For mechanical installation a cutout of 139 x 139 mm in the bridge console is necessary.
Plug-in depth is 120 mm.
3.1 The automaton is inserted into the cutout from above.
3.2 The automaton must be aligned and fixed with two clamping screws from behind
towards the panel.
4. A main switch, possibly with indication, for the complete electric system of the main bridge
console including Signal Automaton is to be shipyard provided.
5. The maneuver signal lamp is to be installed in accordance with Colreg 1972, Annex I
paragraph 12.
6. Electric connection is to be carried out according to enclosed connecting diagram.
A command printer may be connected to terminals 21+22.
07.12 Pi ZÖLLNER - KIEL 01808851.05-4e
Subject to alteration!

V
17100095-4d,e
03/13 MH
10+SGA
Art.Nr.
0171610