7 / 152
Poor acceleration...................................................................................................................................................................... 85
High idling speed of hot car ...................................................................................................................................................... 85
Unsteady idle speed of cooling car ........................................................................................................................................... 85
Unsteady idling, easy to cutoff ................................................................................................................................................. 86
Analysis flow chart of EFI failure indicator light always on....................................................................................................... 87
Electrical schematic diagram of EFI system .............................................................................................................................. 88
4. Ignition system.............................................................................................................................................................................. 89
Know Before Service ................................................................................................................................................................. 89
Troubleshooting........................................................................................................................................................................ 90
Ignition system layout............................................................................................................................................................... 91
Electrical schematic diagram of ignition system....................................................................................................................... 91
Ignition system inspection ........................................................................................................................................................ 92
Ignition timing........................................................................................................................................................................... 92
Ignition coils.............................................................................................................................................................................. 93
5. Starting system ............................................................................................................................................................................. 94
Know Before Service ................................................................................................................................................................. 94
Troubleshooting........................................................................................................................................................................ 94
1. Starting relay................................................................................................................................................................. 94
2. Starter motor ................................................................................................................................................................ 95
3. The starter motor runs slowly....................................................................................................................................... 95
4. The starter motor is working normally, but the engine cannot be started .................................................................. 95
Ignition system layout............................................................................................................................................................... 95
Starting system electrical schematic diagram........................................................................................................................... 96
Starter motor ............................................................................................................................................................................ 96
1. Remove the starter motor ............................................................................................................................................ 96
2. Disassemble the starter motor ..................................................................................................................................... 97
Examination .............................................................................................................................................................. 98
Starter motor front cover:.............................................................................................................................. 98
Motor back cover:.......................................................................................................................................... 98
Denki:............................................................................................................................................................. 98
Check the starting relay ............................................................................................................................................................ 99
1. Operation check............................................................................................................................................................ 99
2. Check the relay coil ....................................................................................................................................................... 99
2.1 Input line ............................................................................................................................................................. 99
2.2 Ground wire ........................................................................................................................................................ 99
3. Check the starting relay ................................................................................................................................................ 99
4. Disassembly and assembly of the starting relay ........................................................................................................... 99
6. Fuel supply system...................................................................................................................................................................... 100
Know Before Service ............................................................................................................................................................... 100
Fuel tank removal ................................................................................................................................................................... 100
1. Disassemble the fuel tank assembly ........................................................................................................................... 100
2. Disassemble the fuel pump......................................................................................................................................... 101
4. Remove the external parts of the fuel tank assembly. ............................................................................................... 102
Examination ............................................................................................................................................................................ 102
1. Fuel pressure test........................................................................................................................................................ 102
2. Fuel pump inspection.................................................................................................................................................. 102
3. Oil level sensor ............................................................................................................................................................ 102
7. Cooling system ............................................................................................................................................................................ 103
Know Before Service ............................................................................................................................................................... 103
Troubleshooting...................................................................................................................................................................... 103
1. The engine temperature is too high:........................................................................................................................... 103
2. The engine temperature is too low:............................................................................................................................ 103
3. Coolant leakage........................................................................................................................................................... 103
Coolant system distribution map............................................................................................................................................ 104
Coolant flow diagram.............................................................................................................................................................. 104
Cooling system disassembly.................................................................................................................................................... 105
D350 Remove the radiator assembly.............................................................................................................................. 105
Coolant system hoop/clamp distribution map ............................................................................................................... 106
Thermostat assembly and small loop ............................................................................................................................. 106
Cooling system accessories..................................................................................................................................................... 107
1. Main water tank.......................................................................................................................................................... 107