Zubler V40PRO User manual

V40P
PR RO O
1
www.zubler. e
®
dental & technik
Operation Manual 08-2014
en
brushless
Han piece

2
Page

3
Page
Important instructions and warnings
1. For your safety, please read all operating instructions before putting the device
into operation.
2. Observe the occupational health and safety regulations of the employer’s liability
insurance.
3. Before starting, ensure the supply voltage corresponds to the data on the type plate.
4. Remove the chuck/service tools before switching the device on.
5. Provide good lighting, safety glass shields, eye protection and an extraction
system at the workplace.
6. The handpiece is intended exclusively for dry grinding.
7. Before using the handpiece, make sure the tool is seated firmly and cannot be
pulled out.
8. Use only functional, certified tools (drill bits, milling bits, cutting disks, polishing
tools, grinding tools, etc.) and observe the tool manufacturer’s instructions for use
(e.g. maximum permissible speed of rotation).
9. Make sure that the handpiece does not start unintentionally or run unsupervised.
10. Operate the handpiece only with a tool or pin locked in.
11. Do not turn the chuck while the handpiece is rotating.
12. Clean the chuck regularly according to the instructions (never use compressed air
for cleaning / see section 2.1).
13. Repair and maintenance work on the electrical part of the equipment may only be
performed by an approved or certified repair technician.
14. Electrical devices may not be used in a damp or wet environment.
15. For 115V, use the grounded power cable SVT3x18AWG with EC socket and
grounded plug.
16. Any interruption in the protective ground conductor inside and outside the device
or loosening of the protective ground connection can lead to the device posing a
threat to the operator. ntentional interruption is not permitted.
17. n case of defects or damage where safe operation is no longer ensured, the
device must be secured against unintentional use.
18. This device is not suitable for use in potentially explosive environments or on patients.

4
Contents
0. Intro uction Page 5
0.1 Declaration of conformity
0.2 General notes
0.3 Scope of delivery
0.4 Commissioning
1. Operation Page 8
1.1 Handling the controller
1.2 Handling the handpiece
2. Maintenance Page 10
2.1 Cleaning and replacing the chuck
2.2 Replacing the motor cable
2.3 Spindle change is simple
2.4 Changing the fuse in the controller
2.5 Malfunctions
3. Data Page 14
3.1 Technical data
3.2 Scope of delivery
3.3 Accessories
3.4 Spare parts
4. Safety notes Page 16
5. Warranty terms Page 17
6. Service Page 18
Page

Thank you!
We are delighted that you have chosen
the Zubler V40PRO and we hope that you
will enjoy working with it. The constant
further development of our technology is
based on cooperation with experienced
dental technicians. Our primary goal is to
construct dental equipment of maximum
quality, flexibility and sustainability.
Performance and profitability are the
basic prerequisites for this.
n order to ensure trouble-free usage,
please read the operation manual carefully.
We, Zubler Gerätebau GmbH
Buchbrunnenweg 26
89081 Ulm Jungingen
Germany
hereby declare that the product named below,
V40PPRROO
conforms to the regulations of the following EU
directives:
2006/42/EC Machinery Directive
2006/95/EC Low-voltage Directive
2004/108/EC EMC Directive
This declaration loses its validity if the product is
modified without our agreement.
Kurt Zubler
Chief Executive Officer
5
0.
Intro uction
0.1 Declaration of conformity
Page

Functional principle: Thanks to its special
brushless design, the V40PRO handpiece
enables smooth, fatigue-free and thus
economical working in continuous opera-
tion. The device is constantly monitored
for overload through microprocessor con-
trol. An additional thermal fuse provides
the handpiece with increased safety.
6
104
112
113
105
106
107
108
101
108
16
103
102
109
110
20
19
16 Motor Cable
19 Handpiece Stand
20 Power Cord
101 Controller
102 Handpiece
103 VAR O Foot Pedal
104 Socket for Handpiece
105 Socket for Vario Foot Pedal
106 Socket for Data Cable/
Automatic Switching
107 Power Cord Connection
108 Tool Tray
109 Direction Switch
110 On/Off Switch
112 Digital Speed Display
113 Speed Knob
0.3 Scope of elivery
0.2 General notes
Page

7
104
105
107
104 Socket for Handpiece
105 Socket for VAR O Foot Pedal
107 Power Cord Connector
Connection of the han piece
Connect the VAR Ostar handpiece Motor
Cable 16 to socket 104 (align to notch
and secure by turning).
0.4 Commissioning
Connection of the VARIO foot pe al
Connect the VAR Ostar Foot Pedal 103 to
socket 105 (align to notch and secure by
turning).
Connecting the mains cable
After comparing the Power Supply data
with the Voltage requirement data on the
type plate, plug the Power Cord 20 into
Power Cord Connection 107, then into
the Power Supply or Wall Outlet.
Page

8
1.
112
113
109
110
Operation
Caution: Observe the tool manufacturers
specified speeds.
Turn the controller on using the On/Off
switch 110.
The speed display 112 indicates the pre-
selected speed. Use the speed knob 113,
to set the desired maximum speed.
Select the desired rotation direction of
the handpiece motor using direction
switch 109 (forward/backwards)
Depress the VAR O Foot Pedal 103 to
start handpiece 102 rotation. Release the
Foot Pedal 103 to stop handpiece 102
rotation.
While in usage, the speed can be varied
within the preselected speed range by
varying the pressure on the foot pedal 103.
1.1 Han ling the controller
109 Direction switch
110 On/Off switch
112 Digital speed display
113 Speed knob
Page

9
05
116
open
close
Tool change:
The chuck on the handpiece is opened or
closed by turning the grip 116.
The chuck is opened and the tool can be
removed.
After inserting the tool the chuck is closed
again by turning the grip in the opposite
direction.
An optional 3.00 mm chuck can be used
(see 2.1)
n order to avoid deformation of the
chuck, a tool or the pin provided must
always be inserted in the chuck.
Check before using the handpiece that
the tool is seated firmly and cannot be
pulled out.
Only change the tool with the motor
turned off!
1.2 Han ling the han piece
05 Pin
116 Grip
Page

10
04
18
116
17
01
04
05
2. Maintenance
2.1.1 Removing the chuck
Open the chuck 04 and remove the tool.
Push the chuck holder 18 onto the chuck
04. Fix the chuck 04. Turn the chuck 04
with the help of the chuck holder 18 until
the flanks of the spindle are visible at the
tip 01 and the flat spanner 17 can be
inserted. nsert the flat spanner 17 and hold
it tight. Turn the chuck holder 18 counter-
clockwise to loosen and unscrew the
chuck 04.
To reinstall, follow the above instructions
in reverse order. Screw in the chuck 04 in
the clockwise direction up to the end stop
and lightly tighten it.
2.1.2 Cleaning the chuck
Remove accumulated dirt if possible using
a suitable twist drill (max. 2 mm). Then
clean in an ultrasonic bath, repeating if
necessary. Dry the chuck well with com-
pressed air!
Also clean the cone before inserting. To
do this, dip one end of a Q-Tip in cleaning
agent (petroleum ether). Ensure that the
handpiece opening is held vertically down-
wards in order to prevent liquid getting
into the ball bearing. Clean the cone with
rotary movements. Subsequently, dry the
cone using the dry end of the Q-Tip.
Do not blow out with air! Lightly grease
the chuck all round on the cone and on
the thread side and insert in the shaft.
2.1 Cleaning or replacement of the chuck
Do not clean handpieces
with compressed air!
01 Tip
04 Chuck
05 Pin
17 Flat Spanner
18 Chuck Holder
116 Grip
Page

11
116
16
118
01
04
05
118
119
16
117
Unscrew the cap 118 from the motor and
release the cable by pulling off the motor
cable plug connector 117.
Plug in a new handpiece cable 16 and
secure it with the cap 118. Use only an
original motor cable with a new cap 118.
2.2 Replacing the Motor Cable
16 Motor Cable
117 Motor Cable Connector
118 Cap
119 Handpiece Connector
Page

12
107
2.3 Spin le change is simple
2.4 Changing the fuse in the controller
The fuse is located in the fuse drawer in
the power input connector 107. Open the
drawer and replace the fuse. The fuse
value is marked on the type plate.
Reasons for a blown fuse: short-circuit in
the device or overvoltage.
Return the device to Zubler USA for eva-
luation if the cause is unclear.
Page

Zubler accepts no warranty claims if
the Handpiece V40PRO is not operated
in accordance with the operation
manual.
13
f the handpiece is overloaded or blok-
ked, the device switches off for safety
reasons. Switch the device off and on
again. The device is ready for use
again immediately.
2.5 Malfunctions
Repair and maintenance work on the
electrical part of the device may only
be carried out by technical personnel
or by persons trained in the factory
who have been instructed about the
safety regulations. For maintenance
work, disconnect the power cord or
isolate the device from the power
supply so there is no electrical current.
Page

3.2 Scope of elivery:
V40PRO controller 804-1066
V40PRO VAR O foot pedal 804-1016
V40PRO handpiece with chuck 2.35 mm 804-3002
Chuck tool 2 896-1018
Flat spanner tool 1 896-1017
Handpiece holder 896-1019
Operation Manual
3.1 Technical ata:
Dimensions: V40PRO
Controller
Width 220 mm (8.6 inches)
Height 108 mm (4.25 inches)
Depth 190 mm (7.48 inches)
Weight 4.1 kg (9.0 lbs.)
Rated voltage 115 V
Rated frequency 60 Hz
Power consumption (max.) 240 W
VAR Ostar handpiece VAR Ostar
Speed range 1,000 – 40,000 rpm
Protection class
Length 162 mm (6.37 inches)
Diameter 24 mm (0.94 inches)
Weight 235 g (8.29 ounces)
14
3. Data
Page

3.4 Spare parts:
Tip 896-1001
O-ring for tip 896-1002
Spindle, completely assembled 896-1003
Chuck, 2.35 mm 896-1004
Protection pin, 2.35 mm 896-1005
Chuck, 3.00 mm 896-1006
Protection, pin 3.00 mm 896-1007
Ring, red 896-1015
Motor cable 896-1016
Flat spanner, tool 1 896-1017
Chuck holder, tool 2 896-1018
V40PRO tabletop controller 230 V 804-1066
VAR Ostar handpiece only 804-3002
Handpiece Stand 896-1019
Power cable 896-1020
15
804-1016 804-1015 804-1017 804-1019
3.3 Accessories:
VARIO Foot Pedal, standard 804-1016
VARIO Rotary Foot Lever 804-1015
VARIO Knee Pedal (can be mounted left or right) 804-1017
Handpiece Stand 896-1019
Page

16
4. Safety notes
Even if you barely remove any material
and cannot see dust particles, milling and
grinding generates fine dust that is sus-
pended in the air throughout the entire
room. The distance between your face
and the grinding position is so small that
you inhale high concentrations of this dust,
even if you consider the grinding amount
to be insignificant. The fine components
of the dust in particular penetrate deeply
into the lungs with ease. Alveolar dust
particles with a size of less than 5 µm
can settle in the lungs and lead to per-
manent asthmatic suffering and serious
lung diseases.
Remember, it’s your job. You are expo-
sed to this contamination every day!
Dust in ental technology – a great anger!
Dental technicians are especially endangered. According to statistics held
by the employer’s liability insurance association, occupationally-related skin
and lung diseases are considerably higher here than the average in the
industries united in the employer’s liability insurance association for
fine mechanics and electrical engineering.
Fine dust in the air is particularly dangerous. Damaging effects on the
skin and the respiratory organs have also been found with dental gypsum,
embedding compounds and unclassified mixed dusts that are assigned
to the general dust limit values.
The Ordinance on Hazardous
Substances principally prescribes the
extraction of dusts as a legal requirement.
An optimisation of the intake systems and
the use of modern dust collectors can
decrease the dust concentration many
times over.
Zubler offers a dust collection solution to
suit laboratories of all sizes.
Page

17
5.
n accordance with its General Terms and
Conditions of Business, Zubler Gerätebau
GmbH (Zubler) guarantees the perfect
function of the equipment and its freedom
from material and manufacturing defects
for a period of 12 months from the date
of purchase certified by the seller.
We give a lifetime guarantee on armature
and winding.
n case of valid complaints, Zubler provides
replacement parts or repairs free of charge.
The warranty does not cover defects and
their consequences if they are caused or
could have been caused by: natural wear
and tear; inappropriate treatment, cleaning
or maintenance; disregard of the main-
tenance, operating or connection instruc-
tions; corrosion; contamination; chemical
or electrical effects that are unusual or
impermissible.
The warranty claim will not be accepted if
defects or their consequences are due to
interference with or modifications to the
product. Warranty claims can only be
asserted if they are notified without delay
to Zubler in writing. A copy of the invoice
or delivery note is to be attached to the
notification.
n addition to the guarantee, the purcha-
ser’s legal warranty claims apply, wherein
the warranty period is 12 months.
Warranty terms
Page

18
6.
Service
processing of your enquiry.
Malfunction Cause Reme ial action
Handpiece does not
start.
The speed display on the
controller does not show
any display
The speed of the hand-
piece does not increase
Check whether the controller
is switched on and the motor
speed display is lit.
Check whether the chuck of
the handpiece is closed (check
that the tool is firmly seated)
Check whether the handpiece
is plugged into the controller.
Check whether the foot pedal
is plugged into the controller.
Check whether the controller
is switched on (On/Off switch
110)
Check whether the controller
is connected to the mains
supply.
Check whether the fuse in the
controller (mains cable con-
nector) has blown.
The maximum speed of the
handpiece must be set with
the speed knob.
Unplug the mains cable 20
and plug it in again; switch
on the mains switch 110,
see 1.2. Open and close
the chuck mechanism.
Plug in and secure the
handpiece cable (see 0.3).
Plug in and secure the foot
pedal (see 0.3)
Unplug the power cable
and plug it in again. Switch
on the On/Off switch 110.
Replace the fuse
(see 2.4)
Adjust the setting with the
speed knob 13.
Page

19
USA LLC
®
Service a ress
Zubler Gerätebau GmbH
Buchbrunnenweg 26
89081 Ulm-Jungingen
Germany
Telefon: [phone]
Fax: [phone]
mail: [e-mail]
www.zubler.de
4220 Steve Reynolds Blvd.
Suite 24
Norcross, GA 30093
770-921-2131
www.zublerusa.com
[email protected]
Page

M-V40PRO- 28/2014en
Subject to technical changes!
Zubler Gerätebau GmbH
Buchbrunnenweg 26
D-89081 Ulm-Jungingen
www.zubler. e
C
®
dental & technik
en