Zubler V4000 User manual

www.zubler.de
V4000
Portable Suction Unit
Operating instructions 03-2018
en

3
Page
Content
0. Introduction Page 4
0.1 Declaration of conformity
0.2 General hints
0.3 Regular usage
0.4 Environment
0.5 Setting up
1. Functions Page 8
1.1 ront panel
1.2 Starting the unit
1.3 Operation
2. Adjustments Page 10
2.1 Sensitivity settings
2.2 Sensitivity adjustment
2.3 KaVo K-Control
3. Filter change Page 12
3.1 Replacing the filter bag
3.2 Replacing the fine filter
4. Intake system Page 15
4.1 Requirements
4.2 R1200 / R1250
5. Trouble shooting Page 16
6. Maintenance Page 18
6.1 Replacing the Carbon Brushes
6.2 Spare parts
7. Data Page 19
7.1 Dimensions
7.2 Techn. data

4
0.
We, Zubler GmbH
Buchbrunnenweg 26
89081 Ulm-Jungingen /Germany
declare that the product portable suction unit
V4000
corresponds to the regulations of the
following directives in regard to
protective requirements
2014/30/EU EMV-Directive
2014/35/EU Low-Voltage Directive
2006/42/EG Machines Directive
Any modification not specifically
approved by us voids the validity of this
declaration.
Kurt Zubler
Managing Director
Introduction
0.1 Declaration of conformity
Page

5
0.2 General hints
Dear customer,
we are pleased that you decided for the suction unit from our house and
wish you a pleasant and failure-free operation.
The portable suction unit V4000 excels by its high suction performance
and its two-stage filtering system.
This filtering technology conforms with the DIN EN 60335-2-69 standard
(dust class M) and provides an easy handling.
The continuous further development of our technology is based on the
close cooperation with experienced dental technicians. Our focus is on
making the suction technology easier, more comfortable and on reducing
the noise during the suction process with regard to operating efficiency
and cost-effectiveness.
This suction unit is designed only for the indoor use and exclusi-
vely for dry dust !!
Collecting other types of dust or gas must be clarified with the
manufacturer before putting the unit into operation.
Upon the occurrence of visible dust fall or a sensibly insufficient
vacuuming performance the work must be interrupted immediately
and the installation be switched off. Inform your dealer or our service
team.
The use is limited to persons instructed in handling and charged with
the usage.
0.3 Regular usage
Page

6
4
1
24
5
15
ig. 0.1: V4011 front viewig. 0.1: V4011 front view
■The unit must not be used lying aside
or upside down.
■The exhaust, located below the
bottom cover, must be kept free.
■Do not use the unit on long haired
carpet.
0.5.1 V40x1 (mounting rail)
■Mount the rail base (4) under your
workbench close to your intake
system. Use four screws Ø5x20mm
or M5x20mm screws.
■There must be approx. 200mm space
to the backside of the unit for the
electrical and vacuum connections.
■Slide the unit into the rail base (4) until
limit stop. Tighten the knurled screws
(15) to fix the unit.
■To remove the unit, push the unit
upwards and pull it to the front.
0.5.2 V40x0 (handle)
■Place the unit close to your intake
system on a plain and even floor.
■Ideally slide the unit under the table.
Pay attention that the housing is not
hooked at any place otherwise vibrati-
ons causing noise can be transmitted
to the table.
1 Buckle
4 Rail system base
5 Rail system slide
15 Knurled screw
24 ilter door
0.4 Environment
0.5 Setting up
Temperature +5°C to +40°C
Air humidity max. 80% (@ 30°C)
Max. load max. 1150 W
Page

7
20
21
26
2728
25
Zubler Gerätebau
numberplate
Tension XXXXXX
Number:
Fone:
Mad in
G ramay
C
22
ZUBLER Gerätebau GmbH
Buchbrunn nw g 26
D-89081 Ulm
T l. [phone] / www.zubl r.d
Absauganlag
V4010
Spannung 230V
G samtl istung max. 1150W
Absaugung max. 700W
Automatikst ckdos 450W
V4010 00-11111-22
ig. 0.2: V4010 back view
0.5.3 Connecting the unit
■Before connecting the unit to the
mains, check if the tension given on
the number plate corresponds with
your local tension.
■Plug the power cord supplied with the
unit into the power socket (26) and
connect it to your local mains supply.
■Slide one side of the enclosed vacuum
hose onto the conical side of the
vacuum nozzle (21), the other side
firmly onto your intake system. or
longer distances use ø40mm or
ø50mm hose or pipe.
0.5.4 Connecting the technical gear
■Plug in the power cord of your
technical gear (e.g. handpiece) into
the autom. socket (27). The power
consumption of this gear may not
exceed 450W !
■In order to make use of the automatic
operation mode of the suction unit,
you will have to set up the sensitivity
setting for your technical gear.
Choose the best matching sensitivity
setting with the sensitivity swich (25).
■If your technical gear does not work
reliably with one of the three switch
positions, an internal sensitivity
adjustment is necessary.
■or sensitivity adjustment see
chapter 2.
20 Handle
21 Vacuum nozzle
22 Number plate
25 Sensitivity switch
26 Power socket
27 Autom. socket
28 Bottom cover
ig. 0.3: Number plate
Page

8
1.
+
AutomaticOn
Manual
Filter
OK
Service
-
Functions
1.1 Front panel
ig. 1.1: ront panel
9 LED OK
10 LED Service
11 Autom. / Manual switch
12 LED ilter
13 Suction volume
14 Main switch
1.2 Starting the unit
■Switch the Automatic / Manual switch
(11) to Manual position to use the
manual operation mode. In this mode
the suction starts immediately after
the suction unit is switched on.
■Switch the main switch (14) to On
position to start the suction unit.
The main switch is illuminated green.
Adjust the required suction volume
with turn knob (13).
■Switch the Automatic / Manual switch
(11) to Automatic position to use the
automatic operation mode.
In this mode the suction starts
automatically after the technical gear
(e.g. handpiece) is started.
■or sensitivity adjustment see
chapter 2.
Page
14 11 13 12
9
10

9
1.3 Operation
■The green LED “OK” (9) indicates a
normal operation.
■The red LED “Service” (10) indicates
an electric malfunctioning (e.g. worn
out carbon brushes of the motor).
■The red LED “ ilter” (12) indicates a
filled up filterbag, a clogged finefilter
cartridge or a clogged intake line.
The suction is stopped automatically
and the connected technical gear
cannot be operated.
■Switch off the suction unit with the
main switch (14). Also switch off your
technical gear to avoid an erroneous
startup after the malfunction will have
been remedied. Change the filterbag
and / or the fine filter cartridge and
check the intake line.
■or filter change see chapter 3.
Page

10
2. Adjustments
ig. 2.1
2.1 Sensitivity settings
Plug in the power cord of the technical gear (e.g. handpiece) into the
automatic socket (27) ( ig.0.2) of the suction unit. The max. load may not
exceed 450W !
Use one of the three predefined sensitivity settings of the external sensi-
tivity switch (25). The order of the switch positions is as follows :
I: Low sensitivity (Schick CN, KaVo S )
0: Medium sensitivity (W+H Elco 2)
II: High sensitivity (Schick C2 & SM78, KaVo K9, K10)
If your technical gear does not work reliably with one of the three sensiti-
vity switch positions, an internal sensitivity adjustment is necessary.
■Remove the 4 screws holding the
front panel. Pull the cover carefully to
the front and put it aside.
2.2 Sensitivity adjustment
Attention!
Pull mains plug before opening the
unit!
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