Zubler V4000 User manual

www.zubler.de
V4000
Portable Suction Unit
Operating instructions 03-2018
en

3
Page
Content
0. Introduction Page 4
0.1 Declaration of conformity
0.2 General hints
0.3 Regular usage
0.4 Environment
0.5 Setting up
1. Functions Page 8
1.1 ront panel
1.2 Starting the unit
1.3 Operation
2. Adjustments Page 10
2.1 Sensitivity settings
2.2 Sensitivity adjustment
2.3 KaVo K-Control
3. Filter change Page 12
3.1 Replacing the filter bag
3.2 Replacing the fine filter
4. Intake system Page 15
4.1 Requirements
4.2 R1200 / R1250
5. Trouble shooting Page 16
6. Maintenance Page 18
6.1 Replacing the Carbon Brushes
6.2 Spare parts
7. Data Page 19
7.1 Dimensions
7.2 Techn. data

4
0.
We, Zubler GmbH
Buchbrunnenweg 26
89081 Ulm-Jungingen /Germany
declare that the product portable suction unit
V4000
corresponds to the regulations of the
following directives in regard to
protective requirements
2014/30/EU EMV-Directive
2014/35/EU Low-Voltage Directive
2006/42/EG Machines Directive
Any modification not specifically
approved by us voids the validity of this
declaration.
Kurt Zubler
Managing Director
Introduction
0.1 Declaration of conformity
Page

5
0.2 General hints
Dear customer,
we are pleased that you decided for the suction unit from our house and
wish you a pleasant and failure-free operation.
The portable suction unit V4000 excels by its high suction performance
and its two-stage filtering system.
This filtering technology conforms with the DIN EN 60335-2-69 standard
(dust class M) and provides an easy handling.
The continuous further development of our technology is based on the
close cooperation with experienced dental technicians. Our focus is on
making the suction technology easier, more comfortable and on reducing
the noise during the suction process with regard to operating efficiency
and cost-effectiveness.
This suction unit is designed only for the indoor use and exclusi-
vely for dry dust !!
Collecting other types of dust or gas must be clarified with the
manufacturer before putting the unit into operation.
Upon the occurrence of visible dust fall or a sensibly insufficient
vacuuming performance the work must be interrupted immediately
and the installation be switched off. Inform your dealer or our service
team.
The use is limited to persons instructed in handling and charged with
the usage.
0.3 Regular usage
Page

6
4
1
24
5
15
ig. 0.1: V4011 front viewig. 0.1: V4011 front view
■The unit must not be used lying aside
or upside down.
■The exhaust, located below the
bottom cover, must be kept free.
■Do not use the unit on long haired
carpet.
0.5.1 V40x1 (mounting rail)
■Mount the rail base (4) under your
workbench close to your intake
system. Use four screws Ø5x20mm
or M5x20mm screws.
■There must be approx. 200mm space
to the backside of the unit for the
electrical and vacuum connections.
■Slide the unit into the rail base (4) until
limit stop. Tighten the knurled screws
(15) to fix the unit.
■To remove the unit, push the unit
upwards and pull it to the front.
0.5.2 V40x0 (handle)
■Place the unit close to your intake
system on a plain and even floor.
■Ideally slide the unit under the table.
Pay attention that the housing is not
hooked at any place otherwise vibrati-
ons causing noise can be transmitted
to the table.
1 Buckle
4 Rail system base
5 Rail system slide
15 Knurled screw
24 ilter door
0.4 Environment
0.5 Setting up
Temperature +5°C to +40°C
Air humidity max. 80% (@ 30°C)
Max. load max. 1150 W
Page

7
20
21
26
2728
25
Zubler Gerätebau
numberplate
Tension XXXXXX
Number:
Fone:
Mad in
G ramay
C
22
ZUBLER Gerätebau GmbH
Buchbrunn nw g 26
D-89081 Ulm
T l. [phone] / www.zubl r.d
Absauganlag
V4010
Spannung 230V
G samtl istung max. 1150W
Absaugung max. 700W
Automatikst ckdos 450W
V4010 00-11111-22
ig. 0.2: V4010 back view
0.5.3 Connecting the unit
■Before connecting the unit to the
mains, check if the tension given on
the number plate corresponds with
your local tension.
■Plug the power cord supplied with the
unit into the power socket (26) and
connect it to your local mains supply.
■Slide one side of the enclosed vacuum
hose onto the conical side of the
vacuum nozzle (21), the other side
firmly onto your intake system. or
longer distances use ø40mm or
ø50mm hose or pipe.
0.5.4 Connecting the technical gear
■Plug in the power cord of your
technical gear (e.g. handpiece) into
the autom. socket (27). The power
consumption of this gear may not
exceed 450W !
■In order to make use of the automatic
operation mode of the suction unit,
you will have to set up the sensitivity
setting for your technical gear.
Choose the best matching sensitivity
setting with the sensitivity swich (25).
■If your technical gear does not work
reliably with one of the three switch
positions, an internal sensitivity
adjustment is necessary.
■or sensitivity adjustment see
chapter 2.
20 Handle
21 Vacuum nozzle
22 Number plate
25 Sensitivity switch
26 Power socket
27 Autom. socket
28 Bottom cover
ig. 0.3: Number plate
Page

8
1.
+
AutomaticOn
Manual
Filter
OK
Service
-
Functions
1.1 Front panel
ig. 1.1: ront panel
9 LED OK
10 LED Service
11 Autom. / Manual switch
12 LED ilter
13 Suction volume
14 Main switch
1.2 Starting the unit
■Switch the Automatic / Manual switch
(11) to Manual position to use the
manual operation mode. In this mode
the suction starts immediately after
the suction unit is switched on.
■Switch the main switch (14) to On
position to start the suction unit.
The main switch is illuminated green.
Adjust the required suction volume
with turn knob (13).
■Switch the Automatic / Manual switch
(11) to Automatic position to use the
automatic operation mode.
In this mode the suction starts
automatically after the technical gear
(e.g. handpiece) is started.
■or sensitivity adjustment see
chapter 2.
Page
14 11 13 12
9
10

9
1.3 Operation
■The green LED “OK” (9) indicates a
normal operation.
■The red LED “Service” (10) indicates
an electric malfunctioning (e.g. worn
out carbon brushes of the motor).
■The red LED “ ilter” (12) indicates a
filled up filterbag, a clogged finefilter
cartridge or a clogged intake line.
The suction is stopped automatically
and the connected technical gear
cannot be operated.
■Switch off the suction unit with the
main switch (14). Also switch off your
technical gear to avoid an erroneous
startup after the malfunction will have
been remedied. Change the filterbag
and / or the fine filter cartridge and
check the intake line.
■or filter change see chapter 3.
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2. Adjustments
ig. 2.1
2.1 Sensitivity settings
Plug in the power cord of the technical gear (e.g. handpiece) into the
automatic socket (27) ( ig.0.2) of the suction unit. The max. load may not
exceed 450W !
Use one of the three predefined sensitivity settings of the external sensi-
tivity switch (25). The order of the switch positions is as follows :
I: Low sensitivity (Schick CN, KaVo S )
0: Medium sensitivity (W+H Elco 2)
II: High sensitivity (Schick C2 & SM78, KaVo K9, K10)
If your technical gear does not work reliably with one of the three sensiti-
vity switch positions, an internal sensitivity adjustment is necessary.
■Remove the 4 screws holding the
front panel. Pull the cover carefully to
the front and put it aside.
2.2 Sensitivity adjustment
Attention!
Pull mains plug before opening the
unit!
Page

11
B
A
B
A
■If the external sensitivity switch (25)
( ig. 0.2) is on level II the suction unit
will run continuously, even if the
handpiece is not actuated.
(Sensitivity too high)
■On level 0 the unit will not start with
the lowest rotation speed 5000 rpm.
(Sensitivity too low)
■Switch externally to level 0 and
increase the sensitivity by turning
rheostat B to plus (+) until the unit
starts running.
■Alternatively you may also switch
externally to level II and decrease the
sensitivity by turning the rheostat to
minus (-) until the unit stops running.
2.3 KaVo K-Control
■The adjustment is performed by
turning rheostat B on the PC-board
into the needed direction.
■If the suction unit does not shut off
although the handpiece is not
actuated, the sensitivity is too high.
Turn rheostat B to minus (- = CCW).
■If in a reversed case the suction unit
does not start after actuating the
handpiece, the sensitivity is too low.
Turn rheostat B to plus (+ = CW).
Take care that neither hoses nor
wires inside the electronic room are
pinched or twisted.
ig. 2.3
Sensitivity
Damping
ig. 2.2
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3.
1
16 24
III
I
II
➥
ig. 3.1
Filter change
■Switch off the unit with the main
switch (14) and open the buckle (1).
■Open the door (24) and remove the
grid (16) by pushing it upwards (I),
shifting it outside (II) and pulling it
downwards (III).
■or a better accessibility the door (24)
can be removed by lifting it upwards
out of the hinge pins.
3.1 Replacing the filter bag
Perform a filter change only with an
appropriate protective equipment.
(Gloves, breathing mask)
ig. 3.2
1 Buckle
3 Nozzle
16 Grid
24 Door
Page

13
3
Store and eliminate contaminated
filters immediately after withdrawal
in a dust-tight lockable plastic bag.
Activated carbon filters must be
changed periodically. The period is
dependant on type, amount and
concentration of the vacuumed
fumes and gases.
ig. 3.3
■Pull the gasket off the nozzle (3). Pull
off the adhesive foil from the gasket
and close the opening with the
adhesive foil.
■Store the filter bag immediately in a
dust-tight plastic bag and dispose the
filter bag according to your local
prescriptions.
■Insert a new filter bag into the door
and slide the gasket over the pipe (3).
■Insert the grid (16) again.
■Close the door (24) and the buckle (1).
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➥
7
6
8
The V4000 is additionally equipped with a fine filter cartridge.
Its function is to collect fine dusts which volatilize through the main filter or are
set free during the filter bag replacement.
If the red LED “ ilter” (12) ( ig.1.1) is still lighted although the filterbag was
already replaced or if the change intervals of the filter bag get sensibly shorter,
the cause is a clogged fine filter cartridge.
6 Transport clamp
7 ine filter cartridge
8 Knurled screw
3.2 Replacing the fine filter
■Switch off the unit with the main switch
(14) and open the buckle (1) ( ig. 3.1).
■Open the door (24) ( ig. 3.2) and remove
the transport clamp (6) by unscrewing
the knurled screw (8).
■lip the fine filter cartridge (7) forward
and remove it through the opening.
■Insert the new cartridge (7) and fix the
transport clamp (6) with the knurled
screw (8)
■Close the door (24) and the buckle (1).
ig. 3.4
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4. Intake system
Basic requirements upon an intake system
are beside, an optimal dirt collection, the
avoidance of disturbing flow noises and
the support of an ergonomic working
position.
These properties can only be achieved
with an intake system especially matching
the V4000 consisting of
■Suction funnel R1200
■Suction funnel R1250 (ceramics, gold)
■Rectangular pipe R1000, R1300
■Silencer R1100.
4.1 Requirements
4.2 R1200/R1250
ig. 4.1 ■Upright seat position on an
appropriate seat furniture.
■Workpiece as close to the suction
funnel as possible, no dust fog may
be visible. Dust streaks must be
pulled into the funnel.
■Viewing direction onto the workpiece
vertical to the safety glass.
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5.
Fehlererkennung Ursache Abhilfe
LED „ ilter“ illumi-
nated
Due to a filled up
filter bag and/or a
clogged fine filter
as well as a clog-
ged suction line,
the minimum suc-
tion performance
can no longer be
granted.
The internal elec-
tronics interrupt
the vacuuming
operation.
Change the main
filter (see chapter
"Main filter
change"). If the
indication does not
extinguish also
change the fine fil-
ter (see chapter
"fine filter
change"). If the
indicator light will
still not extinguish
check the suction
line, starting with
the intake system,
with regard to clog
ups.
Trouble shooting
LED „Service“ illu-
minated
An electrical dis-
turbance mostly
caused by worn
out carbon brus-
hes of the suction
motor after an
operating period
of about 2 – 3
years.
Replace the used
up carbon brushes
(instructions will
be sent with the
replacement brus-
hes).
Carbon brushes
must and can be
replaced but only
once. A worn out
collector can only
be remedied by
exchanging the
motor.
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17
Fehlererkennung Ursache Abhilfe
Suction does not
start (main switch
(14) is NOT illumina-
ted)
No mains supply
or mains switch
not switched on.
use burnt-out
due to overchar-
ging.
Check the mains
connection. Switch
the main switch
(14) into "On" posi-
tion, the main
switch is illumina-
ted green. Check
the fuse inside the
cold gear socket
and also the brea-
ker on the installa-
tion side.
Suction does not
start in "Automatic“–
mode
Sensitivity level of
the automatic sok-
ket is too low.
Select a different
sensitivity switch
position
(see chapter
"Setting-up").
Suction does not
switch off in
"Automatic“-mode
(Suction runs conti-
nuously)
Sensitivity level of
the automatic sok-
ket is too high;
Spark discharge
due to renewed
carbon brushes.
Select a different
sensitivity switch
position (see chap-
ter "Setting-up").
New carbon brus-
hes need a run-in
period of about 2 –
3 hours.
lease ask your local dealer or call our service team at
[phone].
You can reach us from :
Mo – Thu 8-17h,
Fr 8-13h
For faster processing keep model type and serial number ready
at hand. You can find these data on the type label near the auto-
matic socket.
Page

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6. Maintenance
Before cleaning and servicing the gear and also before replacing
spare parts the suction unit must be separated from the mains supply !
Wipe off any outer soiling with a mere moist cloth, protect the
suction unit from water penetration !
Maintenance works on electrical parts of the unit must solely be
carried out by expert personnel or by persons having been trained.
We recommend to verify the suction performance once per annum or
to let an instructed person do this check with regard to tightness
against dust and to functioning.
6.1 Replacing the Carbon Brushes
Page
6.2 Spare parts:
Order.-No.
ilter bag small door 556/003
wide door 556/0063
ine filter cartridge 556/019
Activated carbon cartridge 556/0041
Activated carbon refill kit 556/0042
Carbon brushes (1 pair) 037/10240

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7. Data
7.2 Technical data:
Width small / wide door 256/375 mm
Height handle / mounting rail 435/415 mm
Depth 400 mm
Weight small / wide door 20/25 kg
Tension (see number plate) 100V / 115V 230V / 240V 50-60 Hz
using main fuse T10A T6,3A
autom. socket (internal) T4 A T2 A
Total power consumption max.1150 W
Nominal power suction unit max. 700 W
autom. socket max. 450 W
ilter bag :
ilter surface small / wide door 0,3 / 0,6 m2
Dust capacity small / wide door approx. 3 / 6 kg
ine filter cartridge :
ilter surface 0,7 m2
Volume flow 90 -130m3/h
Low pressure 8.000-13.000 Pa
Sound level 52-61 dB(A)
7.1 Dimensions:
ig. 7.1
Page

C
B00xxx / 03-2018 www.zubler.de
Zubler Gerätebau GmbH
Buchbrunnenweg 26
D-89081 Ulm-Jungingen
V4000- en 10-2018
Subject to technical amendments!
en