ZUMEX Mastery Configuration guide

Zumex Group S.A. Tel. [phone] · Fax. [phone] · [email protected] · Zumex Service Tel: [phone] · www.zumexfoodengineering.com
Dismantling and cleaning for every use juice recepit
Mastery dismantling, cleaning and maintenance guide
Cleaning and sanitizing warnings
!
!
1
7
4
2
8
5
3
9
6
We stop the machine. We open the shredder
door, opening each one of the closures.
Unlock the feeding hooper through the loc-
ker, placing from right to left.
We place the filter bag in the header shred-
der and in the back side.
We remove it the gasket and place it in a
wash point.
On right side, move the locker towards you
and up the head shredder.
We remove the pulp from the pulp box, ha-
ving previously checked that the filter bag is
in its correct position. **
Disassemble the disc shredder support to-
gether with the shredder blade, turning the
central torque - turn to the right. *
Open the pulp box and move the content in
order to ease the waste discharge.
We take one of the cleaning brush with the
supplied brush 1 to descale the fruit adhered
both in the machine and in the accessories.
*Do not lose the central clamping nut.
** It is only necessary to perform this action once finished the operation or when changing the recipe.
The following document will guide you on the systematic process both to keep your machine in the best conditions.
For the cleaning and dismantling process, we must provide safety tools, such as gloves and goggles to avoid damage.
We determine what is the cleaning that must be done according to the frequency:
• Cleaning for each practice.
• Cleaning for the end of the day.
• Biweekly cleaning.
• Monthly cleaning.

Zumex Group S.A. Tel. [phone] · Fax. [phone] · [email protected] · Zumex Service Tel: [phone] · www.zumexfoodengineering.com
1 2 3
!
Cleaning for the end of the day
Repeat the practical cleaning.
It is necessary to sterelize with a desinfectant product
after the degrease and rinse.
Clean all components in a wash point to ease the
cleaning procedure.
Warning
Use goggles and an apron.
We elevate the feeding hooper to ease the
operation.
Remove the support tapes and press plates. Remove the antidrop tap.
We place in a wash point all elements in con-
tact with juice, such as gasket, filter, shredder
disc support, and juice tank.
Rinse with water.
Remove the pulp included on the shredder
disc.
Desinfect.
Degreaser.
Make the final rinse.
4
7
5
8
6
9

Zumex Group S.A. Tel. [phone] · Fax. [phone] · [email protected] · Zumex Service Tel: [phone] · www.zumexfoodengineering.com
!
Warning: Unplug the cable from the general
switch.
Rinsing.
Then, apply water directly on the entire inte-
rior to avoid leaving traces of pulp.
The sections of the control panel should be
washed with a damp cloth, since it is suscep-
tible to splashing. *
Final rinse.
We apply water through a hose and clean
all exterior areas. (Do not use high pressure
water).
We open the feeding hooper and with water
we drive all the pulp towards the exit mouth.
Degreasing.
Cleaning procedures for areas with internal drainage
Cleaning procedures at areas with backoffice and internal drainage.
Attention: For this practice, we must move away the control panel from the water spray area. Beside this, place a Juice tank at the
juice tank support in order to collect all the residual water used during the cleaning process.
Warning! Place a tank at the juice tank support to collect all residual water.
Disinfection.
*Warning! Avoid water apply at high water through the ventilation grilles of the engine covers.
1
7
4
2
8
5
3
9
6

Zumex Group S.A. Tel. [phone] · Fax. [phone] · [email protected] · Zumex Service Tel: [phone] · www.zumexfoodengineering.com
1
7 8
4
2
5
3
6
Warning: Unplug the cable from the general
switch.
Disinfection. ** Final rinse.
We open the pulp box and with the supplied
brush we drive all the pulp towards the exit
mouth.
The sections of the control panel should be
washed with a damp cloth, since it is suscep-
tible to splashing. *
Degreasing.
Close the machine to the washing point and use
the extensible watch to wash the machine.
Rinsing.
Cleaning procedures for areas without internal drainage
Cleaning in cleaning point conditions in Back Office without drainage system.
Notice: It will be important to have a flexible hose and a tank for water storage.
*Warning: Avoid water apply at high water through the ventilation grilles of the engine covers.
** For this procedure, use gloves and glasses.

Zumex Group S.A. Tel. [phone] · Fax. [phone] · [email protected] · Zumex Service Tel: [phone] · www.zumexfoodengineering.com
Cleaning bags
1
4
2
5
3
Weekly cleaning
In addition to the cleaning steps at the end of the practice day, periodically, we must remove the feeding hooper and place it in a
washing point for a thorough cleaning.
Empty the filter bags and remove the re-
mains of the pulp with a brush and with wa-
ter under pressure at a washing point (kee-
ping the bag submerged with hot water will
facilitate this operation with time). *
Rinse with hot water (37-60’C) to remove
any remaining chlorine.
Use the scraper provided with the machine,
to detach the pulp adhered to the walls of
the bag.
Dry it on clean supports and in an aerated
area.
For this step, we use protective goggles. We
disinfect and bleach the bags in a container
with a chlorinated solution in the proportions
recommended by the manufacturer of the
product. For 2 or 3 hours minimum.
Warning! For this procedure, we must wear both gloves and protective goggles.
* Hand brush.

Zumex Group S.A. Tel. [phone] · Fax. [phone] · [email protected] · Zumex Service Tel: [phone] · www.zumexfoodengineering.com
1 2 3
4
7
5 6
Have a support to deposit all the elements
that we will use to accelerate the process.
Place juice collecting tray. Place pressing plates together with the ta-
pes.
Place the juice tank in the deposit tray.
Place the shredder blade on the support, in-
sert it on the shaft and with the help of the
central it in a counter-clockwise movement.
Place the antidrop tap. Place the gasket and check that is in the pro-
per.
Assembly
Warning! Install all the elements on the machine disinfected and clean.

Zumex Group S.A. Tel. [phone] · Fax. [phone] · [email protected] · Zumex Service Tel: [phone] · www.zumexfoodengineering.com
1 2 3
4
Check the status of the shredder blades.
Check the condition of the bags.
Check the tightness of the cylinder nuts.
Grease the guides with oil.
Check the wear of the guides.
Check the toghtmess of the nuts of the hy-
draulic pipes.
Basic weekly maintenance
Basic daily maintenance
Maintenance
For optimal conservation and prolong the life of the machine, we will need to perform a preventive maintenance:
For further information, please contact with our technical Service department: ser[email protected]
Annual maintenance
Oil change, use iso vg46 food-grade for the hydraulic group. Check at the manual instructions the complete procedure.
1 2