3M W100 User manual

1
Service Instructions
Water Activated
Tape Dispenser -
Manual Version
W100
3M™is a Trademark
of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2107-0 (A102011-NA-C)
Important Safety
Information
Spare Parts
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Serial No.
For reference, record dispenser serial number here.
3M
™

2
This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments,
maintenance, troubleshooting, repair work and
servicing plus parts list of the 3MTM Water Activated
Tape Dispenser (Manual Version), Type 11100.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition October 2011
Copyright 3M 2011 All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
i

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3M™is a Trademark of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii
Replacement Parts and Service Information
To Our Customers:
This is the 3M™ / Scotch® equipment you ordered. It has been set up and tested in the factory with
Scotch® tapes. If technical assistance or replacement parts are needed, call:
Help line:
1-800-328-1390
Spare Parts:
1-800-344-9883
3M Tape Dispenser Parts
241 Venture Drive
Amery, WI 54001-1325:
Included with each dispenser is an Instructions and Parts List manual.
Replacement Parts and Additional Manuals
Order parts by part number, part description, and quantity required.
When ordering parts or additional manuals, include model/dispenser name,
dispenser type, and serial number that are located on the identification plate
(For example: Water Activated Tape Dispenser (manual version) - Type 11100 -
Serial Number 13282).
Identification Plate
MANUAL WATER
ACTIVATED TAPE
DISPENSER
MODEL: W100
SERIAL NUMBER:

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3M™and Scotch™are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Replacement Parts And Service Information
To Our Customers:
This is the 3M™ equipment you ordered. It has been set up
and tested in the factory. If any problems occur when operating this equipment and you desire a
service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each dispenser is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts or
additional manuals, include model/dispenser name, dispenser type, and serial number that are
located on the identification plate.
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iv 2011 October
WaterAct-M-S
Instruction Manual
Water Activated Tape Dispenser (manual version) Page
Cover Page
Replacement Parts and Service Information ........................................................................i - iii
Table of Contents ................................................................................................................. iv - vi
Acronyms and Abbreviations ................................................................................................vii
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use ........................................ 1
2. General Information
2.1
General Information ..................................................................................................... 3
2.2 Data for Technical Assistance ...................................................................................... 3
2.3 Warranty / Contents ..................................................................................................... 4
3. Safety
3.1 How to read and use the Service Manual ....................................................................5
3.2.1 Importance of the Manual
3.2.2 Manual Maintenance
3.2.3 Consulting the Manual
3.2.4 How to Update Manual
3.3 Table of Warnings ........................................................................................................ 5
3.4 Operator's Qualitifications ............................................................................................6
3.5 Number of Operators ................................................................................................... 6
3.6 Safe Use of Dispenser and definition of Operator's Qualifications ................................... 6
3.7 Residual Hazards ........................................................................................................ 6
3.8 Personal Safety Measures ...........................................................................................6
3.9 Predicatable actions which are incorrect/not allowed .................................................. 6
3.10 Operator Skill Level Descriptions .................................................................................7
3.11 Component Locations ..................................................................................................8
3.12 Warning Labels ............................................................................................................ 9
4. Technical Specifications
4.1 Shipping Weight ...........................................................................................................10
4.2 Tape ............................................................................................................................. 10
4.3 Dispenser Dimensions .................................................................................................10
4.4 Operating Conditions ................................................................................................... 10
5. Shipment and Handling of Packed Dispenser
5.1 Shipment and Handling of Packed Dispenser .............................................................. 11
5.2 Packaging for Overseas Shipment ............................................................................... 11
5.3 Handling and Transportation of Uncrated Dispenser..................................................... 11
5.4 Storage of the Packed or Unpacked Dispenser.............................................................11
TABLE OF CONTENTS - Water Activated Tape Dispenser (manual version) - Type 11100

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v
6. Installation
6.1 Operating Conditions ................................................................................................................ 12
6.2 Space Requirements for Dispenser Operation and Maintenance Work ...................................12
6.3 Tool Kit needed for Repairs ....................................................................................................... 12
6.4 Dispenser Positioning ................................................................................................................12
6.5 Leveling .................................................................................................................................... 13
6.6 Loading Tape ............................................................................................................................. 13 - 14
6.7 Water Bottle Filling ................................................................................................................... 15
6.8
Brush Tank Water Level Adjusting .............................................................................................15
6.9 Tape Weight Adjusting .............................................................................................................. 15
7. Theory of Operation
7.1 Operating Instructions .............................................................................................................. 16
8. Safety Devices of the Dispenser
8.1 Safety Measures ......................................................................................................................17
8.2 Supplied with the Dispenser .................................................................................................... 17
8.3 Recommended frequency of Inspection and Maintenance Operations.....................................17
8.4 Inspections to be performed before and after every Maintenance Operation ......................... 17
8.5 Check Efficiency of Safety Features ........................................................................................17
8.6 Cleaning the Water Feed System ............................................................................................18
8.7 Cleaning the Cutter Assembly .................................................................................................. 18
8.8 Cleaning the Tape Path ........................................................................................................... 18
8.9 Handle ..................................................................................................................................... 19
8.10 Handle Shaft ............................................................................................................................19
8.11 Right Side Cover .......................................................................................................................20
8.12 Left Side Cover ........................................................................................................................20
8.13 Front Cover ..............................................................................................................................20
8.14 Water Tank Holder ................................................................................................................... 21
8.15 Cutter Return Spring ................................................................................................................21
8.16 Movable Cutter Blade .............................................................................................................. 22
8.17 Fixed Blade ..............................................................................................................................22
8.18 Cutter Arms ..............................................................................................................................23
8.19 Pinch Roller ............................................................................................................................. 23
8.20 Top Roller ................................................................................................................................ 24
8.21 Free Spin Roller Shaft ............................................................................................................. 24
8.22 Slide Roller .............................................................................................................................. 24
8.23 Weighted Brush Cover .............................................................................................................25
8.24 Brush ....................................................................................................................................... 25
8.25 Tape Channel Plate ................................................................................................................. 26
8.26 Tape Basket / Motor Cover ...................................................................................................... 26
8.27 Tape Guide Assembly ..............................................................................................................27
8.28 Feed Wheel ............................................................................................................................. 27
8.29 Idler Gear .................................................................................................................................27
8.30 Drive Gear with Springs and Clutch Assembly ......................................................................... 28
8.31 Separating/Re-assembling Drive Gear with Springs and Clutch Assembly .............................28
8.32 Gear Box / Motor Mount .......................................................................................................... 29
8.33 Ramp ....................................................................................................................................... 29
8.34 List of Maintenance Operations ...............................................................................................30
8.35 Troubleshooting Guide ............................................................................................................ 31
2011 October
(continued on next page)
WaterAct-M-S
TABLE OF CONTENTS (continued)

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Table of contents
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