AB Quality SD3000 PLUS User manual

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Installation Instructions
SD3000 PLUS DC Drive Regulator
Class 1 LED Product
!
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.
!
ATTENTION: Energized industrial control equipment can be
hazardous. Severe injury or death can result from electrical
shock, burn, or unintended actuation of controlled equipment.
Hazardous voltages may exist in the cabinet even with the circuit
breaker in the off position. Recommended practice is to
disconnect and lock out control equipment from power sources,
and discharge stored energy in capacitors, if present. If it is
necessary to work in the vicinity of energized equipment, the
Safety Related Practices of NFPA 70E, “ELECTRICAL
SAFETY FOR EMPLOYEE WORKPLACES” must be
followed. DO NOT work alone on energized equipment!
!
ATTENTION: The installation of the drive must be planned
such that all cutting, drilling, tapping and welding can be
accomplished with the drive removed from the enclosure. The
drive is of the open type construction and any metal debris must
be kept from falling into the drive. Metal debris or other foreign
matter may become lodged in the drive circuitry resulting in
component damage.
!
ATTENTION: An incorrectly applied or installed drive can
result in component damage or a reduction in product life.
Wiring or application errors, such as, undersizing the motor,
incorrect or inadequate AC supply, or excessive ambient
temperatures may result in malfunction of the system.
!
ATTENTION: Only qualified personnel familiar with DC
drives and associated machinery should plan or implement the
installation, start-up and subsequent maintenance of the system.
Failure to comply may result in personal injury and/or equipment
damage.
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2SD3000 PLUS DC Drive Regulator
Minimum Mounting
Clearances
Mount the SD3000 PLUS in a clean, dry location. Contamination from oils,
corrosive vapors and abrasive debris must be kept out of the enclosure.
•Do not mount heat-generating equipment underneath the unit
•Mount the unit in a vertical position only
Operating Temperatures The surrounding air temperature must be within 0 °C to 50 °C (32 °F to 122
°F).
!
ATTENTION: This drive regulator contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
“Guarding Against Electrostatic Damage” or any other
applicable ESD protection handbook.
GP
COM OK
FDBK OK
LP
P.M. FLT
RPI
OK
EXT. FLT
XMT
RCV
L1
L2
MCR
AUX IN 1
AUX IN 2
AUX IN 3
AUX IN 4
AUX IN 5
AUX OUT
FWD - GATES
REV - GATES
120VAC
EXT GATE P/S
FUSE TYPE
250VAC
3AG 7A
RESOLVER
FEEDBACK
DRIVE
I/O
METER
PORTS
ARM
FDBK
FIELD
PLUS
DRIVE CONTROL
Engineered by
SD3000
2.0 in.
(50.8 mm)
2.0 in.
(50.8 mm)
1.25 in.
(31.75 mm)
1.25 in.
(31.75 mm)
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SD3000 PLUS DC Drive Regulator 3
Dimensions
Dimensions are in inches and (millimeters).
Important: Allow at least 4.5 inches (114.3 mm) for connectors and cable
bend radius in front of unit.
3.25
(82.55)
11.63
(295.40)
5.25
(133.35)
1.03
(26.162)
11.09
(281.686)
0.31
(7.874)
10.06
(255.524)
12.01
(305.054)
12.98
(329.692)
Weight kg (lbs.)
Drive Regulator Drive Regulator & Packaging
7.03 (15.5) 7.71 (17.0)
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4SD3000 PLUS DC Drive Regulator
Connecting Power Wiring
and Grounding
Table 1.A Terminal Specifications
GP
COM OK
FDBK OK
LP
P.M. FLT
RPI
OK
EXT. FLT
XMT
RCV
L1
L2
MCR
AUX IN 1
AUX IN 2
AUX IN 3
AUX IN 4
AUX IN 5
AUX OUT
FWD - GATES
REV - GATES
120VAC
EXT GATE P/S
FUSE TYPE
250VAC
3AG 7A
RESOLVER
FEEDBACK
DRIVE
I/O
METER
PORTS
ARM
FDBK
FIELD
PLUS
DRIVE CONTROL
Engineered by
SD3000
1
2
3
4
No. Name Description
Part Number for Customer Plug
(provided with SD3000 PLUS)
Wire Size Range Torque
Maximum Minimum Recommended
Input Power
Terminal Block
L1, L2, Ground
Input power 94809302 4.0 mm2
(10 AWG)
2.5 mm2
(14 AWG)
0.677909 N-m
(6 lb.-in.)
Ground Stud Chassis Ground Use grounding cable kit 97297501 provided with regulator
External Gate
Power Supply
External Gate
Power Supply
(if used)
94809301 10 AWG,
Twisted Pair,
2 Twists / in.
18 AWG,
Twisted Pair,
2 Twists / in.
0.677909 N-m
(6 lb.-in.)
Meter Ports Meter Port Output 49455-115H 14 AWG,
Twisted Pair,
2 Twists / in.
13feet (4m)
max. length
22 AWG,
Twisted Pair,
2 Twists / in.
13feet (4m)
max. length
0.677909 N-m
(6 lb.-in.)
1
2
3
4
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SD3000 PLUS DC Drive Regulator 5
Connecting Control Wiring Class 1 LED Product
!
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.
GP
COM OK
FDBK OK
LP
P.M. FLT
RPI
OK
EXT. FLT
XMT
RCV
L1
L2
MCR
AUX IN 1
AUX IN 2
AUX IN 3
AUX IN 4
AUX IN 5
AUX OUT
FWD - GATES
REV - GATES
120VAC
EXT GATE P/S
FUSE TYPE
250VAC
3AG 7A
RESOLVER
FEEDBACK
DRIVE
I/O
METER
PORTS
ARM
FDBK
FIELD
PLUS
DRIVE CONTROL
Engineered by
SD3000
1
2
3
4
5
6
7
8
9
10
11
No. Description Connects to Use Cable Number
XMIT – Fiber optic transmit port The Drive Comm receive port on the
1756-DMD30, ControlLogix Drive Module
•1756-DMCF001 – 1 meter Drive Comm cable
•1756-DMCF003 – 3 meter Drive Comm cable
•1756-DMCF010 – 10 meter Drive Comm cable
•1756-DMCF030 – 30 meter Drive Comm cable
•1756-DMAF - adapter for existing UDC/PMI
cable
RCV - Fiber optic receive port The Drive Comm transmit port on the
1756-DMD30, ControlLogix Drive Module
METER PORTS – Four analog outputs for
the monitor of internal registers
Analog meters or analog inputs of a
monitoring device
14-22 AWG, twisted pair, 2 twists per inch.
ARM FDBK – Voltage, Current and
Phasing feedback
Scaling Module, Current Transformers and
Phasing Transformer
Cbl, Arm Fdbk/Pwr_Mod
•SD3K-CBLSCLR048 – 4 foot length
•SD3K-CBLSCLR060 – 5 foot length
•SD3K-CBLSCLR096 – 8 foot length
(97305800 to view drawing for additional lengths)
FIELD – Field Gate signals and Current
Feedback
Field Power Module Cable,Fld Gate/Fdbk
•SD3K-CBLFLD060 – 5 foot length
(97306200 to view drawing for additional lengths)
RESOLVER FEEDBACK – Resolver and
One input for analog feedback (analog
tachometer, if used or other analog
signal)
Resolver, Analog Tachometer or other Analog
source
Cable,Rslvr/Anlg, DIN TB
•SD3K-CBLRSLVR060 – 5 foot length
•SD3K-CBLRSLVR096 – 8 foot length
(97305600 to view drawing for additional lengths)
1
2
3
4
5
6
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6SD3000 PLUS DC Drive Regulator
Note: Refer to part drawing for additional cable lengths.
DRIVE I/O – 120VAC Drive Command /
Control Inputs
•RPI – Run Permissive Input
•MCR – Output to control M Contactor
•Auxiliary Input 1 – M Contactor feedback
•Auxiliary Input 2 – Inverting fault circuit
breaker (if circuit breaker is used)
•Auxiliary Input 3 – Power module thermal
interlock
•Auxiliary Input 4 – Motor thermal switch
•Auxiliary Input 5 – (spare)
Cable, Drive I/O, DIN TB
•SD3K-CBLDRVIO060 – 5 foot length
•SD3K-CBLDRVIO096 – 8 foot length
(97305700 to view drawing for additional lengths)
EXT GATE P/S – External Gate Power
Supply
External Gate 48V Power Supply
Contact Development for interlocking
guidelines
18 AWG minimum, twisted pair, 2 twists per inch
FWD GATES – Armature Forward Gates Four forward gate outputs to provide gate
signals for up to four power modules
All four outputs are identical
Cable, “Round Style” Connector, Fwd Gates
•SD3K-CBLFWDPM060 – 5 foot length
•SD3K-CBLFWDPM120 – 10 foot length
•SD3K-CBLFWDPM180 – 15 foot length
•SD3K-CBLFWDPM240 – 20 foot length
(97305100 to view drawing for additional lengths)
REV GATES - Armature Reverse Gates Four reverse gate outputs to provide gate
signals for up to four power modules.
All four outputs are identical
Cable, “Round Style” Connector, Rev Gates
•SD3K-CBLREVPM060 – 5 foot length
•SD3K-CBLREVPM120 – 10 foot length
•SD3K-CBLREVPM180 – 15 foot length
•SD3K-CBLREVPM240 – 20 foot length
(97305300 to view drawing for additional lengths)
120VAC – Power input to regulator Cabinet control power 10-14 AWG
No. Description Connects to Use Cable Number
7
8
9
10
11
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SD3000 PLUS DC Drive Regulator 7
Checking the Indicators
GP
COM OK
FDBK OK
LP
P.M. FLT
RPI
OK
EXT. FLT
XMT
RCV
L1
L2
MCR
AUX IN 1
AUX IN 2
AUX IN 3
AUX IN 4
AUX IN 5
AUX OUT
FWD - GATES
REV - GATES
120VAC
EXT GATE P/S
FUSE TYPE
250VAC
3AG 7A
RESOLVER
FEEDBACK
DRIVE
I/O
METER
PORTS
ARM
FDBK
FIELD
PLUS
DRIVE CONTROL
Engineered by
SD3000
GP
COM OK
FDBK OK
LP
P.M. FLT
RPI
OK
EXT. FLT
XMT
RCV
MCR
AUX IN 1
AUX IN 2
AUX IN 3
AUX IN 4
AUX IN 5
AUX OUT
Engineered by
LED Indicates
GP Gate Power is present
LP Logic Power is present
OK The drive regulator has passed its internal power-up diagnostic tests. After
power-up this LED will turn off if the internal “watchdog timer” fault occurs.
P.M. FLT Shorted SCR, Field Current Feedback too low or too high.
EXT. FLT Loss of AC Line Synchronization, AC Line Missing, Instantaneous Over-Current
(IOC), Over-speed, User program has initiated the illumination of the LED.
COMM OK Drive Comm is active and synchronized.
FDBK OK The SD3000 Plus is receiving feedback from the resolver and no resolver feedback
faults have been detected. If the LED is off, one of the following faults may have
occurred:
•Feedback Loss Fault - armature voltage has exceeded 40% of the rated value
and speed feedback has been less than 5% of motor base speed
•Broken Wire Fault - a resolver sine or cosine signal is missing
RPI The Run Permissive Input (RPI) is energized.
AUX IN 1 Auxiliary Input 1 is energized. This input usually indicates the status of the
M-Contactor.
AUX IN 2 Auxiliary Input 2 is energized. This input often indicates the status of an inverting
fault circuit breaker.
AUX IN 3 Auxiliary Input 3 is energized. This input often indicates the status of the Power
Module’s airflow switch.
AUX IN 4 Auxiliary Input 4 is energized. This input often indicates the status of the motor
thermal switch.
AUX IN 5 Auxiliary Input 5 is energized.
AUX OUT Auxiliary Output is energized.
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8SD3000 PLUS DC Drive Regulator
Related Products and
Documentation
Allen-Bradley and Reliance Electric publications are available on the
internet at www.rockwellautomation.com/literature.
Specifications Electrical
Control Input 120V ac ±10%, 2.2A, 47-63 Hz
Replacement fuse Littelfuse 312007, 7Amp, 250 V ac, 3AG or
equivalent.
Environmental
Operating Temperature 0 C to 50 C (32 F to 122 F)
Storage Temperature -40 C to 70 C (-40 F to 158 F)
Relative Humidity 5% to 95%, Non-condensing
Gate Hardware Overview
Catalog
number: Document title: Pub. number:
1756-DM ControlLogix Drive Module Installation Instructions 1756-IN577…
1756-DM ControlLogix Drive Module User Manual (All Types) 1756-UM522…
1756-DMD30 Reference Manual - ControlLogix Drive Module (SD3000
Interface)
1756-RM088…
POWER
MODULES
FWD
MODULE
REV
MODULE
TB
(R ecom mended )
Power Modules:
356405-Cxx
356406-Cxx
356407-Cxx
SD 3K-CBLCPLR 072
(Make as short as possible.
Do not route with power leads.)
TB
(R ecom mended )
SD 3K-CBLCPLR 072
(Make as short as possible.
Do not route with power leads.)
SD 3K-CBLREVPMxxx
SD3K-CBLFWD PMxxx
SD3000 PLUS
Connections to Rockwell Automation
Power Modules
FWD GATES
SD3000 PLUS
REV GATES
(Draw ing 97305100)
(D rawi ng 97305300)
(D rawi ng 97329101)
(D rawi ng 97329101 )
Gate Coupler Assembly
SD 3K-GATMDLHIGH
(9732017 * to view draw ing)
Gate Coupler Assembly
SD 3K-GATMDLHIGH
(9732017 * to view draw ing)
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SD3000 PLUS DC Drive Regulator 9
SD3 K- CBLFW DPM xx x SD 3K -C BLCAN NONxx x SD 3K- CBLBOXA 048 ( for S 6)
SD3K -CBLBOXB 048 (for S 6 R)
(Make as short as possibl e.
Do not r oute with power leads.)
TB
(R ecom mended)
SD3000 PLUS
Retrofit of Non-Rockwell
Power Module (S6R)
SD3K- CBLR EVPMx xx SD3K -CBLC ANN ONxx x SD3K -CBLBOXB 048 (for S 6 R)
(M ake as shor t as possibl e.
Do not route with power leads.)
TB
(R ecom mended )
Mount to 608877-6A
bracket . One br acket
for both Motor ing and
Regener ative
connector s.
POWER
MODULE
FWD
REV
FWD GATES
SD3000 PLUS
REV GATES
(D rawi ng 97305100)
(Draw ing 97305300)
(D rawi ng 97305401)
(Draw ing 97305402)
(D rawi ng 97305500)
(Draw ing 97305500)
6 Gate C oupler s
97306101
6 Gate C oupler s
97306101
Gate Coupler Assembly
SD3K -GATM DLHIGH
(9732017 * to view draw ing)
SD3K -CBLFW DPM xx x
TB
(R ecom mended)
SD3000 PLUS
Retrofit of Non-Rockwell
Power Module (S6R)
SD3 K-CBLCPLR072
(Make as short as possible.
Do not route with power leads.)
Gate Coupler Assembly
SD3K -GATM DLHIGH
(9732017 * to view draw ing)
SD3K -CBLR EVPMx xx
TB
(R ecom mended)
SD3 K-CBLCPLR072
(Make as short as possible.
Do not route with power leads.)
POWER
MODULE
FWD
REV
FWD GATES
SD3000 PLUS
REV GATES
(D rawi ng 97329101)
(D rawi ng 97329101)
(Draw ing 97305100)
(D rawi ng 97305300)
SD3000 PLUS
Retrofit of Reliance Power Module (S6R)
With “round” style gate connector and
With O-51378-19 (or equivalent) gate couplers. POWER
MODULE
FWD
REV
SD3 K-CBLREVPMxxx
SD3 K-CBLFWDPM xxx
Reliance
Power Module (S6R)
FWD GATES
SD3000 PLUS
REV GATES
Gate Scaling Module
(Par t N o . 97331001 )
SD3K -CBLGSCLIRxxx
Gate Scaling Module
( Par t N o . 97331001 )
SD 3K-CBLGSCLI Fxxx
(D rawi ng 97330000 )
(D rawi ng 97330100 )
(D rawi ng 97305100 )
(D rawi ng 97305300 )
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www.rockwellautomation.com
A
mericas: Rockwell Automation, 1201 South Second Street, Milwaukee,WI 53204-2496 USA,Tel: [phone], Fax: [phone]
Europe/Middle East/Africa: Rockwell Automation,Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: [phone], Fax: [phone]
A
sia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: [phone], Fax: [phone]
Power, Control and Information Solutions Headquarters
Publication DSSD3P-IN001C-EN-P - November 2005 10
Supersedes DSSD3P-IN001B-EN-P - December 2004 Copyright © 2005 Rockwell Automation. All rights reserved. Printed in the U.S.A.
Note: Dierikon power module gate coupling boards are compatible with the SD3000 Plus.
Gate Scaling Module
(Part No . 97331001)
POWER
MODULE
FWD
REV
SD3K -CBLR EVELC xxx
SD3 K-CBLFWDELCxxx
SD3K - CBLG SCLI Rx xx
SD3000 PLUS
Retrofit of Reliance Power Module (S6R)
With Elco “rectangular” style gate connector and
With O-51378-19 (or equivalent) gate couplers.
Reliance
Power Module (S6R)
Gate Scaling Module
( Par t N o . 97331001 )
SD3K - CBLG SCLI Fxxx
FWD GATES
SD3000 PLUS
REV GATES
(D rawi ng 97330000)
(Draw ing 97330100)
(D rawi ng 97305000)
(Draw ing 97305200)
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Artisan Technology Group is your source for quality
new and certied-used/pre-owned equipment
• FAST SHIPPING AND
DELIVERY
• TENS OF THOUSANDS OF
IN-STOCK ITEMS
• EQUIPMENT DEMOS
• HUNDREDS OF
MANUFACTURERS
SUPPORTED
• LEASING/MONTHLY
RENTALS
• ITAR CERTIFIED
SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment
We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
REMOTE INSPECTION
Remotely inspect equipment before purchasing with
our interactive website at www.instraview.com
LOOKING FOR MORE INFORMATION?
Visit us on the web at www.artisantg.com for more
information on price quotations, drivers, technical
specications, manuals, and documentation
Contact us: (888) 88-SOURCE | [e-mail] | www.artisantg.com
SM
View
Instra