ABB Ability User manual

3BNP102777D017 G
ABB AbilityTM Smart Sensor EX User Manual
Smart Sensor XYZW
Smart Sensor variant
XYZW Description Article Number Product Revision
Smart Sensor BASA Bluetooth, Standard Performance 4JNO000026R002 A
Smart Sensor HCHC WirelessHART, High performance, Long life 4JNO000026R003 A
Smart Sensor BCHC Bluetooth, High performance, Long life 4JNO000026R004 A
ABB AbilityTM Smart Sensor product coding XYZW:
X: Host comm. Type Y: Power / battery Z: Sensor & IO W:Encapsulation type
B: Bluetooth A: 2.4 Ahbattery S: Standard performance A
H: WirelessHART C: 8.5 Ah battery H: High performance C
Smart Sensor is certified for mounting in mines (group I), gas hazard zone 0 (group IIC) and dust
hazard zone 20, indoor and outdoor, according to standards as defined below. For full standard
compliance see “Declaration of Conformity”.
EN/IEC60079-0: 2018/2017, Explosive atmospheres: Equipment – General requirements
EN/IEC60079-11:2012/2011, Explosive atmospheres: Equipment protection by intrinsic safety "i"
EN 50303:2000 GroupI, Category M1 equipment intended to remain
functional in atmospheres endangered by firedampand/or
coal dust
Figure 1 ABB AbilityTM Smart Sensor Enclosure
1. Marking on modules
2. Feasible locations for use of Smart Sensor
ABB Ability Smart Sensor is feasible for use in the following hazardous areas:
(a) In-door and outdoor
(b) Mines
(c) Locations with danger for explosive gas
(d) Locations with conductive or non-conductive dust
3. Special conditions for mounting hazardous areas
3.1 Earthing of sensor
To avoid possibility for buildup of charge on sensor, it is required to connect the sensor to
a metallic surface (with threaded hole for M6 or ¼’’ 28 UNF screw) which is connected to
earth.
3.2 Avoidance of electrostatic discharge
Under dry conditions, the surface of the Smart Sensor may accumulate electrostatic
discharge. To avoid this to happen, the following precautions shall be done:
Avoid using a dry cloth when cleaning, or touching with other isolating objects (use
wet cleaning equipment)
Avoid installations locations with direct air flow, or protect from airflow
3.3 Mechanical damages
If enclosure is damaged by mechanical or chemical reasons, the sensor shall be
removed from Ex zone as soon as reasonable possible.
4. Installation
4.1 Mechanical
Installation is done by using M6 or ¼’’ -28 UNF socket head screws. Installation is done
on dedicated points with threaded holes pre-prepared on machine, or by using mounting
adapters for machine cooling ribs or for gluing on flat or curved surfaces.
For good connection to bearing vibrations, mounting on metal surface in direct
connection to bearing outer ring is recommended.
For best possible pickup of motor magnetic field, motor side mounting is recommended.
When installation in Ex zone, make sure that there is electric connection between sensor
metal base and machine below.
For detailed mounting instructions see “Smart Sensor Installation Manual” available on
the Smart Sensor product website.
WARNING:
Use a torque wrench, torque approx.. 10 Nm applied on the
screw, to give sufficient pressure between machine and sensor.
This gives good pickup of vibration and reduces risk for
loosening sensor by unintentional twisting.
4.2 Sensitivity to electric fields
Avoid having unshielded power cables crossing in the immediate proximity of the Smart
Sensor. This may create false high frequency vibration signals
5. Environment
The operating temperatures are from -40°C to +85°C
IP degree IP66, dust tight and protected against powerful jets of water
Pollution degree 4 according to definition in IEC 61010-1, continuous conductivity
due to conductive dust, rain or other wet conditions
Air humidity 0% - 100% condensing
There are no restrictions on installation altitude
6. Radio performance
Aim for free line of sight for optimal communication
Aim for installation with distance to ground (if possible >1 m)
See Smart Sensor User Manual available on product WEB page for detailed
information on how to achieve best possible radio performance
With WirelessHART, improved distance and performance can be achieved by
adding repeater sensors at good locations
7. Radio certification statements
Modification statement:
Changes or modifications to the equipment will void the user's authority to operate the
equipment.
Compliance Statement
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesired operation.
Class A Interference Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference
in which case the user will be required to correct the interference at his own expense.
I M1 Ex ia I Ma
II 1 G Ex ia IIC T4 Ga
II 1 D Ex iaIIIC T157°C Da
-40°C Tamb +85°C
PRESAFE 19 ATEX 14930X
IECEx PRE 19.0044X LR1608-1
WARNING – POTENTIAL ELECTROSTATIC CHARGING HAZARD –SEE INSTRUCTIONS
AVERTISSEMENT - RISQUE DE CHARGE ÉLECTROSTATIQUE
-
VOIR LES INSTRUCTIONS
Cl I, Zn0, AEx ia I Ma
Cl I, Zn0, AEx ia IIC T4 Ga
Zn 20, AEx ia IIIC T157°C Da
Cl I, Div 1, Gr A, B,C and D T4
Cl II, Div 1, Gr E, F and G T4
Cl III, Div 1
0470
Contained
FCC ID:2ANYT-SSPM00xAA
IC no: 23283-SSPM00xAA
Serial number: C2xxxxxxxx
BT MAC: 50:31:AD:XX:XX:XX
WH MAC: 001B1E1A9AXXXXXX
YYYY.MM
Smart Sensor xxxx
Article No: 4JNO000026R00x
ABB AS 0666 Oslo Norway
Ole Deviks vei 10

3BNP102777D017 G
8. Measurements
3 axis vibration measurement, + wideband on z axis
3 axis magnetic field measurement
Acoustic / Ultrasonic microphone
Machine true skin temperature
9. Activation
Activation of sensor: Sensor is activated by using the NFC interface on a Smart
phone. Make sure it is enabled on the phone, and tap the phone
on top of the sensor, on left side of the screw hole, see Figure 2
below
Deactivation of sensor: Deactivation of sensor is done from mobile.
Figure 2 Location of NFC antenna in sensor, below axis cross
10. Commissioning
After activation, thesensor shall be commissioned by using the Smart Sensor App to be
downloaded from “Google Play” or “Iphone App store”.
Detailed documentation on commissioning process can be found by following the link:
https://new.abb.com/motors-generators/service/advanced-services/smart-
sensor/hazardous-areas
11. Service
Product website:
URL: www.ABB.com\Smartsensor
Upon need for service, contact ABB.
Alternatively contact local ABB Sales office for SmartSensor.
WARNING:
Contact with aggressive chemicals may cause severe damage to
the sensor’s mechanical construction.
For details on chemical resistance, information can be found on
Chemical Resistance Charts for PBT (Polybutylene
Terephthalate), for example the one below made by Pisco:
https://gizmo-engineering.com/wp-
content/uploads/2019/10/chemical-resistance-chart-PBT3.pdf.
WARNING:
Sensors that have mechanical damage should be removed from
hazardous areas as soon as possible.
11.1 Batteries
When approaching end of battery life, the SmartSensor will report
“battery failure” over its wireless interfaces.
The sensor must then be decommissioned and delivered for recycling.
WARNING:
Battery is not replaceable, no attempt on replacement shall be made.
This will destroy the sensor and violate its Ex protection.
12. Contact information
ABB AS
Department Digital Delivery
Ole Deviks vei 10
0666 Oslo
Norway
13. Product disposal
After decommissioning of Smart Sensors, they shall be delivered to local ABB office or
authorized receivers of electronic waste for recycling.
If returned to ABB, there is no waste fee to be paid.
Under no circumstance decommissioned Smart Sensor shall be mixed with general
household waste.
14. Compliance marks
0470
Declaration of Conformity
We ABB AS
Ole Deviks vei 10
0666 Oslo
Norway
declare under sole responsibility that the products
Device type: Condition Monitoring Sensor
Type names: Smart Sensor BASA, Smart Sensor BCHC,
Smart Sensor HCHC
are in compliance with the following European directives and regulations:
Directive Official Journal Harmonized standards
2014/34/EU ATEX directive IEC/EN 60079-0 :2017/2018
IEC/EN 60079-11 :2011/2012
EN 50303 :2000
2014/53/EU Radio Equipment Directive
(RED) EN 300 328 V.2.2.1,
EN 300 330 V2.1.1
EN 301 489-1/3/17 V2.1.1/2.1.1/3.1.1
EN61000-6-2 :2016
EN61000-6-3 :2006, A1:2011
EN60945 :2002
IEC/EN 61010-1 :2010
2011/65/EU Restriction of Hazardous
Substances Directive NA
Reference: Presafe 19 ATEX 14930X
The manufacturing process ensures the compliance of the product according to the technical
construction files.
CE marking was affixed in 2021.
Oslo 2021.03.19 ……………………………………………
Marius Aarset
Vice President Digital Delivery