ABB ACH550-01 User manual

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ACH550
User’s Manual
ACH550-01 Drives
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

GENERAL MANUALS
ACH550-01 User's Manual
3AFE68258537 (English)
HVAC Info Guide
3AFE68338743 (English)
Flange Mounting Instructions
OPTION MANUALS
(delivered with optional equipment)
BACnet® Protocol
3AUA0000004591 (English)
Embedded Fieldbus (EFB)
Control
3AFE68320658 (English)
MFDT-01 FlashDrop User’s
Manual
3AFE68591074 (English)
OREL-01 Relay Output Extension
Module User's Manual
3AUA0000001935 (English)
RBIP-01 BACnet/IP Router
Module Installation Manual
3AUA0000040168 (English)
RBIP-01 BACnet/IP Router
Module User’s Manual
3AUA0000040159 (English)
RCAN-01 CANopen Adapter
User's Manual
3AFE64504231 (English)
RCNA-01 ControlNet Adapter
User's Manual
3AFE64506005 (English)
Kit, IP21 /
UL type 1 Frame size Code (English)
FMK-A-R1 R1 100000982
FMK-A-R2 R2 100000984
FMK-A-R3 R3 100000986
FMK-A-R4 R4 100000988
Kit, IP54 /
UL type 12 Frame size Code (English)
FMK-B-R1 R1 100000990
FMK-B-R2 R2 100000992
FMK-B-R3 R3 100000994
FMK-B-R4 R4 100000996
RDNA-01 DeviceNet Adapter
User's Manual
3AFE64504223 (English)
RECA-01 EtherCAT Adapter
Module User's Manual
3AUA0000043520 (English)
REPL-01 Ethernet POWERLINK
Adapter Module User's Manual
3AUA0000052289 (English)
REPL-02 Ethernet POWERLINK
Adapter Module User's Manual
3AUA0000090411 (English)
RETA-01 Ethernet Adapter
Module User's Manual
3AFE64539736 (English)
RETA-02 Ethernet Adapter
Module User's Manual
3AFE68895383 (English)
RLON-01 LONWORKS® Adapter
Module User’s Manual
3AFE64798693 (English)
RPBA-01 PROFIBUS DP Adapter
User's Manual
3AFE64504215 (English)
SREA-01 Ethernet Adapter User's
Manual
3AUA0000042896 (English)
MAINTENANCE MANUALS
Guide for Capacitor Reforming in
ACS50, ACS55,ACS150,ACS310,
ACS350, ACS355, ACS550,
ACH550 and R1-R4 OINT-/SINT-
boards 3AFE68735190 (English)
ACH550-01 manuals
ACH550-01 Drive manuals
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1. Contents of this manual
2. Preparing for installation
3. Installing the drive
4. Start-up and control panel
5. Application macros and wiring
6. Real-time clock and timed functions
7. Serial communications
8. Parameter listing and descriptions
9. Diagnostics and maintenance
10. Technical data
Index
3AFE68258537 REV G
EN
EFFECTIVE: 2014-07-03
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

APOGEE® is a registered trademark of Siemens Building Technologies Inc.
BACnet® is a registered trademark of ASHRAE.
CANopen is a registered trademark of CAN in Automation e.V.
ControlNet™ is a trademark of ODVA™.
DeviceNet™ is a trademark of ODVA™.
DRIVECOM is a registered trademark of DRIVECOM User Group e.V.
EtherCAT® is registered trademark and patented technology, licensed by
Beckhoff Automation GmbH, Germany.
EtherNet/IP™ is a trademark of ODVA™.
ETHERNET POWERLINK is a trademark of Bernecker + Rainer Industrie-
ElektronikGes.m.b.H.
LONWORKS® is a registered trademark of Echelon Corporation.
Metasys® N2 is a registered trademark of Johnson Controls Inc.
Modbus and Modbus/TCP are registered trademarks of Schneider Automation
Inc.
PROFIBUS, PROFIBUS DP and PROFINET IO are registered trademarks of
Profibus International.
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

ACH550-01 User's Manual
Table of contents 1
Table of contents
1. Contents of this manual ............................................. 7
What this chapter contains .......................................... 7
Compatibility ................................................................ 7
Intended use................................................................ 7
Intended audience ....................................................... 7
Use of warnings and notes.......................................... 8
Safety instructions ....................................................... 8
Drive package............................................................ 11
Lifting the drive .......................................................... 12
2. Preparing for installation.......................................... 13
What this chapter contains ........................................ 13
Drive identification ..................................................... 14
Frame size................................................................. 17
Motor identification..................................................... 19
Motor compatibility..................................................... 21
Suitable environment and enclosure ......................... 22
Suitable mounting location......................................... 23
Wiring and EMC considerations ................................ 26
Cabling instructions ................................................... 28
Input power (mains) cables........................................ 28
Motor cables .............................................................. 28
Control cables............................................................ 32
Tools required............................................................ 35
Checklist for installation preparations........................ 36
3. Installing the drive..................................................... 37
What this chapter contains ........................................ 37
Preparing the mounting location................................ 38
Removing front cover (IP54)...................................... 39
Removing front cover (IP21)...................................... 40
Mounting the drive (IP54) .......................................... 41
Mounting the drive (IP21) .......................................... 42
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2 Table of contents
ACH550-01 User's Manual
Overview of wiring installation (R1…R4) ...................43
Overview of wiring installation (R5…R6) ...................44
Checking the insulation of the assembly....................46
Power wiring (IP54)....................................................47
Power wiring (R1…R3 IP54, units with main switch
option +F278).........................................................50
Control wiring (IP54) ..................................................55
Power wiring (IP21)....................................................56
Control wiring (IP21) ..................................................59
Check installation.......................................................61
Re-install cover (IP54) ...............................................63
Re-install cover (IP21) ...............................................64
Apply power ...............................................................65
4. Start-up and control panel........................................ 67
What this chapter contains.........................................67
Control panel compatibility.........................................67
HVAC control panel (ACH-CP-B) features.................67
Start-up ......................................................................68
Modes ........................................................................71
Output (Standard display) mode................................72
Parameters mode ......................................................74
Assistants mode.........................................................76
Changed parameters mode.......................................80
Drive parameter backup mode...................................81
Time and date mode..................................................88
I/O settings mode.......................................................91
Fault logger mode......................................................92
5. Application macros and wiring ................................ 93
What this chapter contains.........................................93
Applications................................................................93
Selecting an application macro..................................94
Restoring defaults......................................................95
1. HVAC default .........................................................96
2. Supply fan..............................................................98
3. Return fan ............................................................100
4. Cooling tower fan.................................................102
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ACH550-01 User's Manual
Table of contents 3
5. Condenser ........................................................... 104
6. Booster pump ...................................................... 106
7. Pump alternation.................................................. 108
8. Internal timer........................................................ 110
9. Internal timer with constant speeds / Powered roof
ventilator............................................................... 112
10. Floating point..................................................... 114
11. Dual setpoint PID............................................... 116
12. Dual setpoint PID with constant speeds............ 118
13. E-bypass (USA only) ......................................... 120
14. Hand control ...................................................... 122
Connection examples of two-wire and three-wire
sensors................................................................. 124
Connection for obtaining 0…10 V from analogue
outputs ................................................................. 125
6. Real-time clock and timed functions..................... 127
What this chapter contains ...................................... 127
Real-time clock and timed functions........................127
Using the timer.........................................................128
Example of timer use............................................... 135
7. Serial communications........................................... 139
What this chapter contains ...................................... 139
System overview...................................................... 140
Embedded fieldbus (EFB)........................................ 142
Fieldbus adapter (EXT FBA).................................... 147
Drive control parameters ......................................... 153
Fault handling .......................................................... 162
8. Parameter listing and descriptions ....................... 165
What this chapter contains ...................................... 165
Parameter groups.................................................... 165
Complete parameter list........................................... 328
9. Diagnostics and maintenance................................ 369
What this chapter contains ...................................... 369
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4 Table of contents
ACH550-01 User's Manual
Diagnostics displays ................................................370
Correcting faults.......................................................371
Fault resetting..........................................................380
History......................................................................381
Correcting alarms.....................................................381
Maintenance intervals..............................................386
Heatsink...................................................................387
Main fan replacement ..............................................387
Internal enclosure fan replacement..........................391
Capacitors................................................................392
Control panel............................................................393
10. Technical data........................................................ 395
What this chapter contains.......................................395
Ratings.....................................................................395
Input power (mains) cable, fuses and circuit breakers...
401
Input power and motor connection terminals...........408
Input power (mains) connection...............................409
Motor connection .....................................................410
Control connections.................................................414
Efficiency..................................................................418
Losses, cooling data and noise................................418
Dimensions and weights..........................................420
Ambient conditions...................................................440
Materials ..................................................................441
Applicable standards................................................442
Markings ..................................................................442
IEC/EN 61800-3:2004 Definitions............................444
Compliance with the IEC/EN 61800-3:2004 +A1:2012..
445
Index........................................................................447
Further information ...............................................471
Product and service inquiries...................................471
Product training........................................................471
Providing feedback on ABB Drives manuals ...........471
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ACH550-01 User's Manual
Table of contents 5
Document library on the Internet ............................. 471
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