ABB IRC5 Compact Quick start guide

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© Copyright 2004 ABB ALL right reserved.
ABB Engineering (Shanghai)
No.5, lane369, Chuangye Rd, Kangqiao Town
Nanhui District, Shanghai, 201319
P.R.China
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Manufacture
Type
Control cabinet
Mains voltage
Supply
Control voltage
Year of construction
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Type of installation
Customer
Drawing number
Drawing version
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Project start
Project manager
Last revision
Designed by
Designed date
Number of pages
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Table of contents
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ABB_table_of_contents
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CAB 1 TITLE PAGE 8/15/2011 CNYAWU2
CAB 2 TITLE PAGE 8/15/2011 CNYAWU2
CAB 3 Table of contents: 10/27/2011 CNYAWU2
CAB 4 Table of contents: 10/27/2011 CNYAWU2
CAB 5 REVISION INFORMATION 9/13/2012 CNYAWU2
CAB 6 Front View 8/15/2011 CNYAWU2
CAB 7 Top View 8/15/2011 CNYAWU2
CAB 8 Side View 8/15/2011 CNYAWU2
CAB 9 BLOCK DIAGRAM 8/15/2011 CNYAWU2
CAB 10 MAIN POWER INPUT 8/15/2011 CNYAWU2
CAB 11 POWER SUPPLY DSQC 661 AND 662 8/15/2011 CNYAWU2
CAB 12 EMERGENCY STOP 10/9/2011 CNYAWU2
CAB 13 RUN CHAIN OPERATING 8/15/2011 CNYAWU2
CAB 14 SAFETY STOP 8/15/2011 CNYAWU2
CAB 15 POWER UNIT 8/15/2011 CNYAWU2
CAB 16 RUN CHAIN EXT OPERATING MODE SELECTOR, 2MODES 10/9/2011 CNYAWU2
CAB 17 FPU, FLEXPENDANT 10/9/2011 CNYAWU2
CAB 18 MAIN COMPUTER DSQC 639 10/9/2011 CNYAWU2
CAB 19 MAIN COMPUTER DSQC 639 10/9/2011 CNYAWU2
CAB 20 Fieldbus adapter. Ethernet/IP, Profibus, Profinet IO 10/9/2011 CNYAWU2
CAB 21 PROFIBUS DP M/S 8/15/2011 CNYAWU2
CAB 22 DEVICENET SINGLE/DUAL ADAPTER 8/15/2011 CNYAWU2
CAB 23 ETHERNET IP CARD 8/15/2011 CNYAWU2
CAB 24 DEVICENET LEAN 8/15/2011 CNYAWU2
CAB 25 DEVICENET ADAPTER 8/15/2011 CNYAWU2
CAB 26 DSQC 652 10/9/2011 CNYAWU2
CAB 27 DSQC 652 9/13/2012 CNYAWU2
CAB 27.a OPTION: SAFETY AND I/O INTERFACE 8/15/2011 CNYAWU2
CAB 28 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT 10/9/2011 CNYAWU2
CAB 29 DIGITAL I/O UNIT 8/15/2011 CNYAWU2

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CAB 30 COMBI I/O UNIT 8/15/2011 CNYAWU2
CAB 31 RELAY I/O UNIT 10/9/2011 CNYAWU2
CAB 32 RELAY I/O UNIT 8/15/2011 CNYAWU2
CAB 33 REMOTE I/O UNIT 8/15/2011 CNYAWU2
CAB 35 ENCODER UNIT 10/9/2011 CNYAWU2
CAB 36 CC-Link 8/18/2011 CNYAWU2
CAB 37 AXIS COMPUTER UNIT 8/15/2011 CNYAWU2
CAB 38 CUSTOMER CONNECTOR 8/15/2011 CNYAWU2
CAB 39 AXIS COMPUTER UNIT 10/9/2011 CNYAWU2
CAB 40 RECTIFIER AND BLEEDER 10/9/2011 CNYAWU2
CAB 41 FAN UNIT 8/15/2011 CNYAWU2
CAB 42 REMOTE SERVICE 8/15/2011 CNYAWU2
CAB 43 SERVO DRIVE SYSTEM IRB 120 8/15/2011 CNYAWU2
CAB 44 CONTROL CABLE 10/27/2011 CNYAWU2
CAB 45 SERVO DRIVE SYSTEM IRB 140 8/15/2011 CNYAWU2
CAB 46 CONTROL CABLE IRB 140 10/9/2011 CNYAWU2
CAB 47 SERVO DRIVE SYSTEM IRB 360 8/15/2011 CNYAWU2
CAB 48 CONTROL CABLE IRB 360 10/9/2011 CNYAWU2
CAB 49 SERVO DRIVE SYSTEM IRB 1410, 1600, 260 8/15/2011 CNYAWU2
CAB 50 CONTROL CABLE IRB 1410, 1600, 260 10/9/2011 CNYAWU2

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Rev 09 2011 08
Rev 08 2011 05
Rev 10 2011 09
Rev 11 2012 09
_
Page 16 Correct the connectors in A21, add brake release button.
Page 27a DO exchange with DI.
Page 46 Change the wire no. of LIM.
Page 48 Change the wire no. of LIM.
Page 50 Change the wire no. of LIM.
_
Correct document no. error.
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Page 36, DSQC 378B exchanged the wrong type DSQC678B.
Page 44, Correct the wrong connection of EIB
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Page 27,29 24V supply internal connection of DSQC652.

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Brake release
Only for IRB120
Power switch
Power input
Memory card
XS0
S21.4
Q1
Console
Emergency stop
A7 A38
A9
Motor on
Service AXC1
Field bus
Flex Pendant
TPU
A8
Safety
S21.2
S21.3 S21.1
Lan
Mode switch
XS11XS10
XS8
XS7
adapter
Power cable
Signal cable for external axis
Ext. axis
Signal cable
Axis selector
Panel unit
A33 Profibus DP M/S
A34 Dual RS232
A35 DeviceNet
A36 Ethernet
COM1
Power cable for
external axis
XS41
Power supply DeviceNet
XS2
XS13
XS12
XS1
X8
I/O
USB1
USB2
XS9
XS4

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System power supply
Safety board
Contactor A
Contactor B
Fan cover
K42, K43
A21
K44
G1
R1.1
Drive unit
E41, E42
A41
Fan
Bleeder

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Power distribution board
Main computer
Filter
Z1
G2
A31
Axis computer
Ultra cap bank
A42
G3

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A41
Drive unit
Manipulator
A42
Axis
computer
S21
Control panel
K43
G3
K42
Ultra cap
A35A21
Safety
board
G1&G2
TPU
AC
DC
Field bus
A31
Main
Computer
DeviceNet
Lean
Ethernet service USB
Q1
LAN
Z1
I/Ox
I/O
unit
220V~230V
Customer
connection

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Wire No. Single phase
P
N
15
16
17
P
N
21
22
23
P
N
11
12
-11 AWG14 -12 AWG14
AWG14
-15 AWG14 -16 AWG14
-17 AWG14
-21AWG14 BK
-22 AWG14 BK
-23 AWG14 BK
1
-XS0 2
L1
L1'
L2
L2'
L3
L3'
-Z1 3
BK BK
BK BK BK
1
2
3
4
5
6
-Q1
GNYE
-L1 / 15;7 -L2 / 15;7 -L3 / 15;7
-LP1 / 11;7 -LP2 / 11;7