ABB NextMove e100 User manual

ABB motion control
Quick installation guide
NextMove e100
English . . . . . . . . . . . . . . . . . . . . . . . . . 3
Deutsch. . . . . . . . . . . . . . . . . . . . . . . . 11
Español. . . . . . . . . . . . . . . . . . . . . . . . 19
Français . . . . . . . . . . . . . . . . . . . . . . . 27
Italiano . . . . . . . . . . . . . . . . . . . . . . . . 35
Svenska . . . . . . . . . . . . . . . . . . . . . . . 43
中文. . . . . . . . . . . . . . . . . . . . . . . . . . . 51
LT0305A02
Effective: 2017-06-21
 2017 ABB Oy. All rights reserved.
LT0305A01.book Page 1 Wednesday, June 21, 2017 2:10 PM

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section Document
library on the Internet on the inside of the back cover. For manuals not available in the Document library,
contact your local ABB representative.
Drive hardware manuals and guides Code (English)
NextMove e100 Motion Controller Installation Manual MN1941WEN
NextMove e100 Wall Chart LT0230...
Mint Basic Programming MN1955
LT0305A01.book Page 2 Wednesday, June 21, 2017 2:10 PM

Quick Installation Guide – NextMove e100 3
Quick Installation Guide – NextMove e100
About this guide
This guide contains very basic information about the mechanical and electrical
installation of the NextMove e100.
Applicability
Applies to all models of NextMove e100, part numbers beginning NXE100...
Related documents
For a list of related documents in English, see the inside of the front cover.
Safety instructions
WARNING! All electrical installation and maintenance work on the product
should be carried out by qualified electricians only.
Never work on the drive, the braking chopper circuit, the motor cable or the motor
when input power is applied to the drive. After disconnecting the input power, always
wait for 5 minutes to let the intermediate circuit capacitors discharge. Always ensure
by measuring that no voltage is actually present.
A rotating permanent magnet motor can generate a dangerous voltage. Lock the
motor shaft mechanically before connecting a permanent magnet motor to the drive,
and before doing any work on a drive system connected to a permanent magnet
motor.
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4 Quick Installation Guide – NextMove e100
Mechanical installation
Fasten the controller to the mounting base using screws through the four mounting
holes.
140 (5.51)
129 (5.08)
170 (6.69)
250 (9.84)
40.3 (1.59)
A
A
BC
A = 4.5 mm
B = 10 mm
C = 11 mm
All dimensions shown as
mm (inches)
Drawings not to scale
Mounting keyhole and slot detail
Weight:: Approximately 700 g (1.5 lb)
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Quick Installation Guide – NextMove e100 5
Connections
X12 AIN 0-1
& relay
X7 Encoder2
X6 Encoder1
X4 DOUT 8-11
X2 STEP 0-1
5
6
7
2
3
4
1
1
1
X11 DOUT 0-7
1
X10 DIN 0-3
(fast interrupts)
1
X9 DIN 4-11
1
X8 DIN 12-19
1
X13 AOUT 0-3
(demands)
2
X3 STEP 2-3
X5 Encoder0
X1 +24V in
CAN
5
USB
7
2
2
3
4
4
4
Ethernet
Serial
5
6
DIN3
Shield
CREF0
DIN2
Shield
CREF0
DIN1
Shield
CREF0
DIN0
DOUT0
DOUT1
DOUT2
DOUT3
DOUT4
DOUT5
DOUT6
DOUT7
USR V+
USR GND
AIN0+
AIN0-
AGND
AIN1+
AIN1-
Shield
REL COM
REL NC
REL NO
REL COM
1
2
3
4
5
6
7
8
9
10
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
12
11
10
9
8
7
6
5
4
3
2
1
2
1
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
12
DIN11
DIN10
DIN9
DIN8
DIN7
DIN6
DIN5
DIN4
CREF1
Shield
DIN19
DIN18
DIN17
DIN16
DIN15
DIN14
DIN13
DIN12
CREF2
Shield
CREF2
CREF1
CREF0
USR V+
USR GND
USR V+
DOUT11
DOUT10
DOUT9
DOUT8
Demand0
AGND
Shield
Demand1
AGND
Shield
Demand2
AGND
Shield
Demand3
AGND
Shield
Shield
DIR3+
DIR3-
STEP3+
STEP3-
DGND
Shield
DIR2+
DIR2-
STEP2+
STEP2-
DGND
Shield
DIR3
+5 V
STEP3
(NC)
DGND
Shield
DIR2
+5 V
STEP2
(NC)
DGND
Shield
DIR1+
DIR1-
STEP1+
STEP1-
DGND
Shield
DIR0+
DIR0-
STEP0+
STEP0-
DGND
Shield
DIR1
+5 V
STEP1
(NC)
DGND
Shield
DIR0
+5 V
STEP0
(NC)
DGND
+24 V
0 V
Mating connectors:
Sauro CTF10008
Sauro CTF12008
Sauro CTF02008
9-pin D-type plug (male)
9-pin D-type socket (female)
RJ45 plug
USB type B plug
Tightening torque for terminal block
connections is 0.25 N·m (2.25 lb-in).
Use 60/75 or 75 °C copper (Cu) wire only.
(NC) = Not Connected
For model
NXE100-16xxSx:
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6 Quick Installation Guide – NextMove e100
X1 - Input power
X2, X3 - Stepper control outputs
X4, X11 - Digital outputs
X5, X6, X7 - Encoder inputs
Description Value
Input power
Nominal input voltage
Power consumption
24 V DC (±20%)
50 W (2 A @24 V)
Description Unit NXE100-16xxDx NXE100-16xxSx
Output type RS422 differential
outputs
Darlington
step (pulse) and
direction
Maximum output frequency 5 MHz 500 kHz
Output current 20 mA
(typical)
50 mA
(maximum sink,
per output)
Description Unit Value
USR V+ supply voltage
Nominal
Minimum
VDC
24
12
Output current
Max. source per output, one output on
Max. source per output, all outputs on
Maximum total output current
mA DOUT0-7 DOUT8-11
350 350
62.5 125
500 500
Update interval (Mint) Immediate
Switching time
No load on output
With 7 mA or greater load
100 ms
10 µs
Description Unit Value
Encoder input RS422 A/B Differential, Z index
Maximum input frequency
quadrature
MHz
20
Output power supply to encoders 5V (±5%)
500 mA (maximum total for all axes)
Maximum allowable cable length 30.5 m (100 ft)
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Quick Installation Guide – NextMove e100 7
X8, X9, X10 - Digital inputs
X12 - Analog inputs
X12 - Relay output
X13 - Analog outputs
Description Unit Value
Type Opto-isolated
USR V+ supply voltage
Nominal
Minimum
VDC
24
12
Input voltage
Active
Inactive
VDC
> 12
< 2
Input current
(maximum per input, USR V+ = 24 V)
mA 7
Sampling interval ms 1
Description Unit Value
Type Differential
Common mode voltage range V DC ±10
Input impedance kΩ 120
Maximum input current mA 4.9
Input ADC resolution bits 12 (includes sign bit)
Equivalent resolution (±10 V input) mV ±4.9
Sampling interval µs 500 (both inputs enabled)
250 (one input disabled)
All models Unit All models
Contact rating (resistive) 1 A @ 24 V DC
or
0.25 A @ 30 V AC
Operating time (max) ms 5
Description Unit Value
Type Bipolar
Output voltage range V DC ±10
Output current (per output) mA 2.5
Output DAC resolution bits 12
Equivalent resolution mV ±4.9
Update interval ms 1
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8 Quick Installation Guide – NextMove e100
Serial port
Ethernet interface
CAN interface
Environmental
Unit All models
Signal RS232 or RS485/422 non-isolated
Bit rates baud 9600, 19200, 38400,
57600 (default), 115200
Description Unit Value
Signal 2 twisted pairs, magnetically isolated
Protocols Ethernet POWERLINK & TCP/IP
Bit rates Mbit/s 100
Description Unit Value
Signal 2-wire, isolated
Channels 1
Protocol CANopen
Bit rates Kbit/s
10, 20, 50, 100, 125, 250, 500, 1000
Description Unit
Operating temperature range Min Max
°C
°F
0
+32
+45
+113
Maximum humidity % 80% for temperatures up to 31 °C (87 °F)
decreasingly linearly to 50% relative
humidity at 45 °C (113 °F),
non-condensing
Maximum installation altitude
(above m.s.l.)
m
ft
2000
6560
Shock 10 G according to
IEC 60068-2-6/27 or equivalent
Vibration 1 G, 10-150 Hz according to
IEC 60068-2-6/27 or equivalent
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Quick Installation Guide – NextMove e100 9
24 V DC supply
The NextMove e100 requires a 24 V DC power supply capable of
supplying 2 A continuously. It is recommended that a separate fused
24 V DC supply is provided for the NextMove e100, with the fuse rated
at 4 A maximum. If digital outputs are to be used, a supply will be
required to drive them - see manual MN1941WEN.
USB communication
The NextMove e100 communicates with the host PC using USB 1.1
communication.
Connect the supplied USB cable between the NextMove e100 and the
host PC's USB port (USB 1.1 or USB 2.0).
Ethernet communication
The NextMove e100 exchanges control parameters over Ethernet
POWERLINK.
Connect a CAT5 Ethernet cable between the NextMove e100 E1 or E2
connector and a POWERLINK compatible drive such as MotiFlex e100.
UL checklist
• The controller is to be used in a heated, indoor controlled environment. The
controller must be installed in clean air according to enclosure classification.
Cooling air must be clean, free from corrosive materials and electrically
conductive dust. See manual MN1941WEN for detailed specifications.
• The maximum ambient air temperature is 45 °C (113 °F) at rated current.
• The controller must be installed where the pollution degree according to UL / IEC
60664-1 shall not exceed 2.
Start-up
See manual MN1941WEN.
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10 Quick Installation Guide – NextMove e100
LT0305A01.book Page 10 Wednesday, June 21, 2017 2:10 PM