ABB PSE18 User manual

Softstarters Type PSE18...PSE370
User Manual short form
PSE 18-600-70
PSE 18-600-70
PSE 18-600-70

2 Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901
according to EN /IEC 60947-4-2
This manual belongs to:
___________________________________________________________

Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901 3
English
EN
ABB softstarter PSE18...PSE370 operating instructions
Graphics
Page 4
Page 173
Svenska
SE
ABB mjukstartare PSE18...PSE370 bruksanvisning

Sida 16
Sida 173
Deutsch
DE
ABB sanftanlasser PSE18...370 betriebsanleitung

Seite 28
Seite 173
Français
FR
ABB démarrreur progressif PSE18..PSE370 instruction de service
Graphiques
Page 40
Page 173
Italiano
IT
ABB avviatore graduale PSE18...PSE370 instruzioni operative

Pagina 52
Pagina 173
Español
ES
ABB arrancador suaves PSE18...PSE370 instructivo referencia

Página 64
Página 173
Portu-
gues
PT
ABB chave de partida suave PSE18...PSE370 Instruções de Serviço

Página 76
Página 173
Neder-
lands
NL


Pagina 88
Pagina 173
Polski
PL

Rysunki
Strona 100
Strona 173
Русский
RU
Краткая инструкция по эксплуатации устройств плавного пуска ABB
PSE18...PSE370
Иллюстрации
стр. 112
стр. 173
Suomi
FI
ABB:n pehmokäynnistinten PSE18...PSE370 käyttöohjeet

Sivu 124
Sivu 173
Türkçe
TR

Grafikler
Sayfa 136
Sayfa 173
148-159
中文
简体中文
ABB 软起动器 PSE18...PSE370 操作说明
图
第 160 页
第 173 页
Graphics 173
EN
SE
DEFRITES
PTNLPLRUFITRAR
CN

4 Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901
EN
Thank you for selecting this ABB PSE Softstarter. Read carefully and
be sure to understand all instructions before mounting, connecting and

This manual is a short form manual intended for quick and easy instal-
lation of the PSE Softstarter. For complete information, please see Soft-
starters Type PSE18...PSE370, Installation and Commissioning Manual
available on: http://www.abb.com/lowvoltage
In this User Manual, the following symbols are used:
The caution icon located in the left margin, indicates the presence
of a hazard which could result in personal injury.
The warning icon located in the left margin, indicates the pres-
ence of a hazard which could result in damage to equipment or prop-
erty.
The information sign located in the left margin, alerts the reader to
pertinent facts and conditions.
The graphics symbol
located in the right margin provides a
reference to graphical information.
Mounting and electrical connection of the softstarter shall be made in
accordance with existing laws and regulations and be performed by
authorized personnel.
When unpacking your new PSE Softstarter, please check for visible
damage. If any is found, contact your local sales agent.
Never lift the softstarter by the connection bars, since it may cause
damage to the product.
Service and repair should be performed by authorized personnel only.
Note that unauthorized repair may affect the warranty.
Data in this manual subject to change without notice.
1 Read me rst

Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901 5
EN
The PSE Softstarter is microprocessor-based and designed with the
latest technology for soft starting, and when applicable, soft stopping of
standard squirrel cage motors.
The PSE Softstarter has several features as standard.
 Integrated by-pass.
 Torque control ramp during start and stop.
 Built in Electronic Motor protection.
 
 Analog out signal can vary in the range 4 - 20 mA, corresponding
to 0 - 120 percent of set Ie(terminals 12 and 13). 100 percent cor-
responds to 17.3 mA.
 Three output signal relays to indicate Top of Ramp (TOR), trip
events (FAULT) and running (RUN).
The PSE Softstarter can be controlled in two ways:
 Hardwire inputs using terminals 8 and 9, in circuit with terminals 11
or 12.
 Fieldbus communication interface.
1. Check that you have the correct product in regards to operational volt-
age, control supply voltage, rated motor data, and used numbers of
starts per hour.
The PSE18...PSE370 Softstarters operates over wide voltage ranges.
 Rated operational voltage 208 - 600 V AC
 Rated control supply voltage 100 - 250 V AC

of the ambient temperature and altitude above sea level. Derating is
required above 40 °C (104 °F) and above 1000 m (3281 ft). For more
details see Softstarters Type PSE18...PSE370, Installation and Com-
missioning Manual, Document ID 1SFC132057M0201 available on:
http://www.abb.com/lowvoltage.
2. Make sure that any of the recommended short circuit protections are
used according to prevailing standards.
2 Description
01
02

6 Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901
EN
3 Mounting
The PSE Softstarters exist in three different physical sizes which are
designed to be mounted with M6 bolts, or bolts of equivalent dimension
and strength.
1. Identify the correct drawing with dimensions for your softstarter
2. Verify the drilling plan.
3. In applications where the softstarter is installed in an enclosure, make
sure that the enclosure size is not smaller than the minimum recom-
mended. Select size from the applicable table for IEC or .
According to
Make sure that the enclosure has two latching points minimum.
4. Check that the distance to wall and front, as well as the mounting
angle fullls the requirements.
5. Ensure a free ow of air through the product.
Risk of damage to property. Ensure that no liquids, dust or conductive
parts enter the softstarter.
Using a too small enclosure and/or failure to follow the instructions in
other ways, may result in overheating of the PSE Softstarter and opera-
tional disturbances.
03
04
05
06
07

Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901 7
EN
4 Connection
This product has been carefully manufactured and tested but there is a
risk that damage can occur from such as transportation and incorrect
handling. Therefore, the procedure below should be followed during
initial installation:
Hazardous voltage. Will cause death or serious injury. Turn off and lock
out all power supplying this device before starting work on this equip-
ment.
Mounting and electrical connection of the softstarter shall be made in
accordance with existing laws and regulations and be performed by
authorized personnel.
Before connecting the Softstarters PSE size 18...170 to operational

turned on to ensure that the by-pass relays are in the open position.
This is necessary to avoid unintentional starting of the equipment during
connection.
1. Connect the terminals 1L1, 3L2 and 5L3 to the operational voltage on
the power supply line side.
2. Connect the terminals 2T1, 4T2 and 6T3 to the motor.
Connecting Softstarters PSE18...PSE370 Inside Delta will cause dam-
age to the equipment, and there is a risk of death or serious injury.
1SFC132265F0001
PSE
1SFC132263F0001
PSE
In Line Inside Delta
08
08

8 Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901
EN
09
10
12
11
Capacitors for power factor compensation are not allowed between
the softstarter and the motor, since this can cause current peaks which
can damage the thyristors in the softstarter. If such capacitors are to be
used, they should be connected on the line side of the softstarter.
3. Connect control supply voltage to terminals 1 and 2.
4. Connect terminal 14 to the functional earth.
The earthing is not a protective earth, it is a functional earth. The
earthing cable should be as short as possible. Maximum length 0.5 m.
The earthing cable should be connected to the mounting plate, which
should also be earthed.
5. Connect the start, stop and other control circuits including the analog
out to the terminals, 8, 9, 10, 11, 12, 13 and 14 if needed. This section
is using an internal 24 V DC. Do not feed with any external voltage.
Do not connect an external voltage to the control terminals 8, 9, 10, 11,
12, 13 and 14. Failure to observe the above may damage the softs-
tarter and the warranty may no longer be valid.
6. Connect terminals 3, 4, 5, 6 and 7 when using the signal output relays.
These are potential free contacts for maximum 250 V AC, 1,5 A AC-15.
Make sure you are using the same voltage level within this terminal
section.
The same external voltage (maximum 24 V DC or maximum 250 V AC)
must be connected to the output relay terminals 3, 4, 5, 6 and 7. Failure
to observe the above may damage the softstarter and the warranty may
no longer be valid.

Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901 9
EN
13
7. Switch ON the control supply voltage, terminals 1 and 2.
8. Continue to congure parameters as described in chapter 6, Settings.
9. Switch ON the operational voltage.
-
lowing the steps above will enable operation of the PSE softstarter. An
example of a complete installation can be found in the graphics section.

circuit breaker.
Depending on the two phase control, a connected motor terminal
always carries live hazardous voltage. Do not touch terminals when
voltage is applied. Output terminals will have live voltage even when the
device is OFF. This can cause death or serious injury.

10 Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901
EN
5 Basic functions
The HMI consists of the parts indicated in

LED status indicators.
LCD display with backlight.
Exit key for cancelling parameter edits
and exiting one menu level.
Select/Reset key for changing and
storing parameter values, entering
one menu level, and to reset tripping
events.
Navigation keys for navigating the
menu and changing parameter values.
Flashing numbers or text shown in the
display indicates that the menu/value
can be changed or scrolled.
Refer to the timing diagram for the basic
functions of the softstarter.
Figure 5.1: HMI
14
1SFC132235F0001
Ready Run
Exit Select
Reset
Protection Fault
AB
C DE
A
B
C
D
E

Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901 11
EN
6 Softstarter settings
The PSE Softstarters can provide soft start and stop with two different
basic functions.
 Voltage ramp
 Torque control ramp

motor. Since the motor must be connected In Line, set the rated current
to the value written on the rating plate of the motor. Use the following
procedure to change this parameter (Ie):
1. From the Information level, enter the Settings level by pressing the
Select key. See graphics 15
A
.
2. Press select again to enable editing of the Ieparameter. This is indi-
cated by a ashing value. See graphics 15
B
.
When setting the current limit, and Initial/End Voltage, be aware that the
starting current must be high enough to enable for the motor to reach
the rated speed. The lowest possible current depends on the perfor-
mance of the motor and the characteristics of the load.
3. Increase or decrease the value by pressing the Up or Down keys re-
peatedly. Holding the key down will speed up the change. See graph-
ics 15 C.
4. When the rated current of the motor is reached, press the Select key
again to save. See graphics 15 D.
5. If needed, continue to set other parameters according to the applica-
tion following the same procedure.
15
15

12 Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901
EN
The motor may start unexpectedly if there is a start signal present,
when doing any of the actions listed below.
 
hardwire control).
 Resetting events.
 If using automatic event reset.

types of applications. All available parameters and application settings
can be found in tables 6.1 and 6.2.
By pressing both navigation keys for a minimum of four seconds, all
parameter settings will be protected from unintentional change.
Repeating this for a period of two seconds will unlock the LCD display,
and allow changes to the parameter settings.
Read the Softstarters Type PSE18...PSE370, Installation and Commis-
sioning Manual, Document ID 1SFC132057M0201 available on: http://
www.abb.com/lowvoltage.
16

Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901 13
EN
Description Display Setting range Default
value
Actual
setting
Rated Current of motor Individual Individual
Start Ramp time 1...30 s 10 s
Stop Ramp time OFF, 1...30 s OFF
Initial/End Voltage 30...70 % 40 %
Current Limit 1.5...7 x Ie7.0 x Ie
Torque Control during start
ramp
OFF, On OFF
Torque Control during stop
ramp
OFF, On On
 OFF, 30...100 % OFF
Electronic Motor Overload
Protection (EOL)
Tripping class
Type of operation
OFF, 10A, 10, 20, 30
HAnd, Auto
1
10
HAnd
Underload Protection
Level
Type of Operation
OFF, 0.2...1 x Ie
HAnd, Auto
1
OFF
HAnd
Locked Rotor Protection
Level
Type of Operation
OFF, 0.5...7 x Ie
HAnd, Auto
1
OFF
HAnd
FieldBus Control
Fieldbus Address
Download Parameter
Operation When Fault
Type of Operation
OFF, On 2
0...255
dPon, dPoF
4
trIP, LocC
5
HAnd, Auto
6
OFF
255
3
dPon
LocC
HAnd
Table 6.1: Parameter list
HAnd = Manual reset of the protection or fault.
Auto = Automatic reset of the protection or fault.
OFF = Fieldbus is not allowed to control the motor.
On = Fieldbus is allowed to control the motor.
255 = Address of the FieldBusPlug will be used.
dPon = Download of parameters from PLC enabled.
dPoF = Download of parameters from PLC blocked.
Accessible only if On is previously selected.
trIP = Trip on fault.
LocC = Local control on fault - hardwire control is pos-
sible
Accessible only if trIP is previously selected.
HAnd = Manual reset of the protection or fault.
Auto = Automatic reset of the protection or fault.
1
2
4
5
6
3

14 Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901
EN
Recommended basic setting
Centrifugal fan 10 s OFF 40 % 5.0 x IeOFF OFF
Axial fan 10 s OFF 40 % 5.0 x IeOFF OFF
Centrifugal
pump
10 s 10 s 40 % 5.0 x IeOFF On
High pressure
pump
10 s 10 s 50 % 5.5 x IeOFF On
Compressor 5 s OFF 40 % 4.5 x IeOFF OFF
Grinder 10 s OFF 40 % 5.0 x IeOFF OFF
Mixer 10 s OFF 40 % 5.0 x IeOFF OFF
Bow thruster 10 s OFF 40 % 4.5 x IeOFF OFF
Hydraulic pump 10 s OFF 40 % 4.5 x IeOFF OFF
Crusher 10 s OFF 40 % 5.0 x IeOFF OFF
Conveyor belt 10 s OFF 50 % 5.0 x IeOFF OFF
Escalator 10 s OFF 40 % 4.5 x IeOFF OFF
Lift/Elevator 10 s OFF 40 % 4.5 x IeOFF OFF
Cutter 10 s OFF 40 % 5.0 x IeOFF OFF
Band saw 10 s OFF 40 % 5.0 x IeOFF OFF
Circular saw 10 s OFF 40 % 5.0 x IeOFF OFF
Please note that the parameter values above are to be used as a guide only. Variations in load
conditions may require additional tuning.
For Heavy Duty applications the Initial/End Voltage as well as the Current Limit
might need to be increased.
Table 6.2: Application settings

Softstarters Type PSE18...PSE370 User Manual short form 1SFC132059M9901 15
EN
Event
code
Event Cause
SF20 Software fault Fault in software
SF3x
1
Shunt fault By-pass relay does not open or thyristor short
circuit
SF4x
1
By-pass open By-pass relay or by-pass contactor does not
close
SF50 Softstarter thermal overload Thyristors overheated
EF1x
1
Phase loss Power loss on operational current on one or
several phases
EF20 Bad network quality Excessive disturbances in the operational sup-
ply network
EF3x
1
Current lost Operational current on one or several phases
lost
EF40 Fieldbus fault Fault on Fieldbus communication
EF50 Low control supply voltage -
ing network for softstarter
EF6x
1
High current Operational current higher than 8 x Ie
P1 Electronic motor overload
protection
Load on motor higher than motor rating and
corresponding selected EOL Class.
Current limit parameter is set on a too low
value.
P2 Underload protection Load on motor too low
P3 Locked rotor protection Load on motor too high for a short time
SF = Softstarter fault
EF = External fault
P = Protection
1
x = phase number, 4 indicates multiple or unknown phase
7 Troubleshooting

signalled on the LCD. All event codes are found in table 7.1: Event list.
Table 7.1: Event list


SE
Tack för att du valt en PSE mjukstartare från ABB. Läs noga igenom
och se till att du förstår alla instruktioner innan du monterar, ansluter

Den här manualen är en kortfattad manual för en snabb och enkel in-
stallation av PSE-mjukstartaren. För fullständig information, se mjukstar-
tare typ PSE18...PSE370, Manual för installation och idrifttagande, på:
http://www.abb.com/lowvoltage
I den här användarmanualen används följande symboler:
Symbolen Viktigt i vänstra marginalen anger att en fara föreligger
som kan medföra personskada.
Symbolen Varning i vänstra marginalen anger att en fara föreligger
som kan medföra att utrustning eller egendom skadas.
Informationsmärket i vänstra marginalen vill fästa läsarens upp-
märksamhet på viktiga fakta och omständigheter.
Graksymbolen 
information.
Montering och elektrisk koppling av mjukstartaren ska göras enligt gäl-
lande lag och bestämmelser och utföras av behörig personal.
-
-
täcker några skador.
Lyft aldrig mjukstartaren i kopplingsskenorna, eftersom detta kan skada
produkten.
Service och reparationer får endast utföras av auktoriserad personal.
Observera att icke auktoriserade reparationer kan påverka garantin.
Uppgifterna i denna manual kan ändras utan föregående meddelande.
1 Läs detta först

17
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PSE-mjukstartaren är en mikroprocessorbaserad mjukstartare som
utformats med den senaste tekniken för mjuka starter och, i tillämpliga
fall, stopp av vanliga asynkronmotorer.
PSE-mjukstartare har en rad funktioner som standard.
 Inbyggd by-pass-kontaktor.
 Momentstyrningsramp under start och stopp.
 Inbyggt elektroniskt motorskydd.
 
 Den analoga utsignalen kan variera inom området 4-20 mA, vilket
motsvarar 0-120 % av inställd Ie(plint 12 och 13). 100 procent
motsvarar 17,3 mA.
 Tre utsignalreläer indikerar ramptopp (TOR), utlösningshändelser
(FAULT) och drift (RUN).
PSE-mjukstartaren kan styras på två olika sätt:
 Fasta ingångar på plint 8 och 9, i samma krets som plint 11 eller
12.
 Gränssnitt för fältbusskommunikation.
1. Kontrollera att du har rätt produkt när det gäller driftspänning, styr-
spänning, motorns märkdata och antalet starter per timme.
Mjukstartarna PSE18...PSE370 kan användas inom ett brett spännings-
område.
 Driftmärkspänning 208-600 V AC
 Styrmärkspänning 100-250 V AC
-
vera omgivningstemperaturen och höjd över havet. Nedstämpling
krävs över 40°C och över 1 000 m. För närmare information, se
mjukstartare typ PSE18...PSE370, Manual för installation och idrift-
tagande, dokument-ID 1SFC132057M3401 på: http://www.abb.
com/lowvoltage.
2. Kontrollera att något av de rekommenderade kortslutningsskydden
används i enlighet med gällande standarder.
2 Beskrivning
01
02


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3 Montering
-
teras med M6-skruvar eller skruvar med motsvarande dimension och
hållbarhet.
1. Ta fram rätt måttritning för din mjukstartare.
2. Kontrollera borrschemat.
3. Vid applikationer där mjukstartaren sitter monterad i en kapsling
måste du kontrollera att kapslingen inte är mindre än den rekommen-
derade storleken. Välj storlek från tillhörande tabell för IEC eller .
Enligt

4. Kontrollera att avståndet mellan vägg och front samt monteringsvin-
keln uppfyller kraven.
5. Se till att luften kan strömma obehindrat genom produkten.
Risk för egendomsskador. Se till att inga vätskor, damm eller ledande
delar kan tränga in i mjukstartaren.
Om en för liten kapsling används och/eller om instruktionerna inte följs
på annat sätt kan resultatet bli överhettning i PSE-mjukstartaren med
driftstörningar som följd.
03
04
05
06
07

19
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4 Koppling
Den här produkten har tillverkats och testats mycket noga, men det

grund av felaktig hantering och liknande. Därför ska följande arbetsmo-
ment genomföras under den första installationen:
Farlig spänning. Förorsakar dödsfall eller allvarlig personskada. Bryt och
blockera all spänning som försörjer enheten innan du börjar arbeta med
utrustningen.
Montering och elektrisk koppling av mjukstartaren ska göras enligt gäl-
lande lag och bestämmelser och utföras av behörig personal.
Innan mjukstartarna av typ PSE i storlek 18...170 ansluts till driftspän-
ningen för första gången måste styrspänningen kopplas in för att säker-
ställa att by-pass-reläerna står i öppet läge. Detta är nödvändigt för att
förhindra oavsiktlig start av utrustningen i samband med kopplingen.
1. Anslut plintarna 1L1, 3L2 och 5L3 till driftspänningen på spännings-
matningssidan.
2. Anslut plintarna 2T1, 4T2 och 6T3 till motorn.
Om mjukstartarna PSE18...PSE370 ansluts Inside Delta skadas utrust-
ningen med risk för dödsfall eller allvarlig personskada.
1SFC132265F0001
PSE
1SFC132263F0001
PSE
I linje Inside Delta
08
08


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09
10
12
11
-
startaren och motorn eftersom detta kan orsaka strömtoppar som kan
bränna upp tyristorerna i mjukstartaren. Om sådana kondensatorer ska
användas måste de anslutas på mjukstartarens linjesida.
3. Anslut styrspänningen till plint 1 och 2.
4. Anslut plint 14 till funktionsjord.
Detta är inte en skyddsjord, utan en funktionsjord. Jordkabeln ska vara
så kort som möjligt. Den maximala längden är 0,5 m. Jordkabeln ska
anslutas till monteringsplåten som även den ska vara jordad.
5. Anslut start-, stopp- och andra styrkretsar inklusive den analoga
utgången till plintarna 8, 9, 10, 11, 12, 13 och 14 vid behov. I denna
sektion används en intern spänning på 24 V DC. Mata inte med extern
spänning.
Anslut ingen extern spänning till styrplintarna 8, 9, 10, 11, 12, 13 och
14. Om denna instruktion inte följs kan mjukstartaren skadas med följ-
den att garantin upphör att gälla.
6. Anslut plintarna 3, 4, 5, 6 och 7 då signalutgångsreläerna används.
Detta är potentialfria kontakter för högst 250 V AC, 1,5 A AC-15. Kon-
trollera att du använder samma spänningsnivå inom denna plintsek-
tion.
Samma externa spänning (högst 24 V DC eller högst 250 V AC) måste
anslutas till utgångsreläets plintar 3, 4, 5, 6 och 7. Om denna instruktion
inte följs kan mjukstartaren skadas med följden att garantin upphör att
gälla.